Awesome work man I got my own minature mpc I'm building in new zealand
@Stu7183 ай бұрын
@@20kBOOSTED hi. Thanks 20kboosted. I hope to run the Wedgie in Wellington and hutt valley events cheers stu
@mrjarjar10183 ай бұрын
you're making a racing kart with a RF900RR engine? because, that's what I'm looking into!
@Stu7183 ай бұрын
@@mrjarjar1018 hi. It's probably more car than kart as it has full suspension etc. however it is as small as I can make it. Check out the Palatov d4 for ideas, including four wheel drive. Cheers Stu
@thedubwhisperer21575 ай бұрын
A few more diagonals needed to become a space frame!
@Stu7185 ай бұрын
Hi. Alas driver gets in the way. I have contemplated surgery. Otherwise every plane, top bottom sides front rear now has a diagonal.
@Drunken_Hamster9 ай бұрын
Are you gonna have aero vents that blast the ground right in front of the tires to keep water out from under them like Porsche first did on the 996? Also, I feel like that wing needs to be higher, up above the roll bar, and that the top of the body should roll over and off a little bit toward the back so that it isn't quite a perfect wedge but gets much less drag (if you can possibly do this without completely redoing the chassis design).
@Stu7189 ай бұрын
Hi. I agree the wing needs to be higher. However motor sport class rules limit it to 840mm above the ground so I'm kinda stuck there. Moving it back slightly is a good idea. I can go back to 400mm behind the body work. There is a very useful wing diffuser interaction that I'll try to optimise. Cheers Stu
@Stu7189 ай бұрын
Also good idea on smoothing the top rear of the wedge . I have modelled that in a scenario called parcel shelf. The interactions at the rear of the car between the wing, diffuser and rear vents are so complex that it is difficult to read the CFD. However i tend to your view, moving the wing back and smoothing the top rear of the car is intuitively the right approach.
@damionrichter9 ай бұрын
cool
@Stu7189 ай бұрын
Thanks. Spreadsheets can be fun!
@Stu7183 ай бұрын
@@damionrichter thanks... I must do an update video as there has been a lot of progress recently. Cheers Stu
@damionrichter3 ай бұрын
@@Stu718 thank you cheers
@Drunken_Hamster10 ай бұрын
The shift pattern is backward for my taste. Like any sequential in a car it should be back to shift up and forward to shift down. I'd simply move the rod pivot on the bike trans to the other side, then make that lever for your hand stand upright instead of horizontal towards you.
@Stu71810 ай бұрын
Hi. You've put your finger on something that vexed me during the design. It's not a back and fwd pull but up and down. A down movement on the lever gives a down change. My logic (ha) is that I'll be chopping the car down from high speed into tight corners. As set up I can do this with my wrist pushing down on the gear lever, without letting go of the steering wheel. However, this may be one of those things to iron out once the car is a runner. Nb I haven't got a lot of room at the pivot end to flip things around.
@Drunken_Hamster10 ай бұрын
I love how the pullrod design gets the shocks and springs EVEN LOWER than pushrod designs. Plus, tensile strength is easier to achieve than compression strength. I know you already have MacPherson at the rear, but I've been constantly learning about suspension and recently came across something quite compelling. De-dion axles. It's essentially a dead solid axle with a chassis-mounted differential using CVs to power the hubs. All the geometrical benefits and simplicity of a solid axle, with the light unsprung mass and lack of torque twist that independent suspension has. You can build it with any of the common solid axle link setups, but another thing I've learned about recently that's compelling is the Satchell Link. A Satchell Link is a triangulated 4-link wherein the uppers are parallel in plan view (top view), and the lowers are triangulated towards the chassis(wide on the axle side). The reported benefits of this are allowing you to simultaneously have low roll centers, good anti-squat, and a distinct lack of roll-oversteer. Another thing you can do to de-dion axles that I'VE thought of that would improve them further is to add a vertical hinge to the hubs and give it a toe-link. Set the toe links to be horizontal at ride height, and the car will toe-in on bump, droop, AND roll. Or you can set them angled down towards the chassis and it will slightly steer towards the corner on roll, or if you angle them slightly upward, it'll steer slightly away from the corner on roll. The former would have toe out on braking, however, while the latter would have it on acceleration, so probably best to just keep them parallel at ride height or just nix the toe link idea for a standard de-dion axle and tune that behavior by adjusting roll steer via the 4-link system.
@Stu71810 ай бұрын
Hi. Thank you for your thoughtful reply. Yes the pull rods get weight low which was one of my objectives. I'm also happier with a pull rod in tension than a push rod that may be prone to buckling. The downside is packaging, the dampers have to fit around the steering rack and brake masters. Agree too that a Dedion is a great solution especially if it is to be used on smooth track and road surfaces. And there are good linkage solutions as you say. My use of mac struts reflects the fact that struts are easily available, packaging issues (again) and IRS being necessary on rough tarseal hill climb roads. My radius rods and linkages give a toe in effect on bump and droop. Compromises, always compromises. Cheers stu
@StanleyKubick110 ай бұрын
very clever solution to an annoying problem
@Stu71810 ай бұрын
Hi. Fingers crossed that it actually works well in service Cheers Stu
@nordicweiss10 ай бұрын
How does the grease hold up compared to conventional gear oil.
@Stu71810 ай бұрын
Hi. It's yet to run in anger. I'm optimistic as there is no crown wheel to lube. The spider gears only have work to do when the car is in a corner. And of course the whole unit will only operate for maybe 5000k in its whole life. I'll report as things go along. I'm currently working on the body and have been lax in my video updates Cheers Stu
@nordicweiss10 ай бұрын
thx. I’ve seen others use grease vs oil. I’m building one for a brake steering snowcat so will have plenty of energy going to spider gears when turning.
@ramonching777211 ай бұрын
Tool bit breaking is most often caused by insufficient tool bit side clearance. For a guide on how intricate the clearances have to be ground. Look at a Valcut tool bit. It uses a drag cutting technique which is less prone to breaking. Side clearance is specially difficult to grind the deeper you have to cut. It is even more difficult when your tool bit is mounted at an angle. Hand feeding is also a nightmare. Best is to use machine feeding. Like 0.025mm per rev depending on diameter.
@Stu71811 ай бұрын
Thank you. These are valuable insights. Luckily it was not a precision cut so I got away with hacking at the workpiece. I've learned hard lessons about clearances. Cheers Stu
@ramonching777211 ай бұрын
@@Stu718 Welcome. You are close. Just some side clearance away. 😊😊😊
@davejaguar653211 ай бұрын
Hercus, that brings back some memories, awesome little machine for its time and place. I spent four years learning on one at school back in the seventies. Back gear was noisy but strong, we used to use it when machining large amounts off cast iron and it used to just chew through it relentlessly. The lantern tool post arrangement was something I'd love on my more modern lathe today - extremely quick to change tools, so very easy to adjust onto height and centred over the mass of the slide, what's not to love.
@Stu71811 ай бұрын
Thankyou. The hercus has done a lot of work on my project. I have a lantern tool post. It's stronger and more useful than the quick change, just not as easy to swap out tools
@Gumbatron0111 ай бұрын
Nice work. I did something similar (trepanning off the old sprocket and replacing it with a trepanned ring sprocket to fix my ride on lawnmower). Lots of chatter, etc. for me too as it was pretty hard to get, particularly the old sprockets that were welded to a 1" shaft, held rigidly enough.
@Stu71811 ай бұрын
Hi thanks. Yes, chatter was extreme, mostly because I had a poor grip on the sprocket and tool pressure pushed the sprocket backwards. In the end it was more of a hack than a precision cut!!
@mwhelan53 Жыл бұрын
Coming together nicely. Have you done a weight bias measurement yet? I would be so tempted to fit a solenoid gear shift coupled with flappy paddles and an ignition cut for some really fast gear changing.
@Stu718 Жыл бұрын
Thanks My weight estimate is a 57pct rear bias when the driver is included and roughly the same left to right. I'm currently designing downforce body, which means aero balance will also be a challenge. Solenoid gear change is a good idea for later development... I could make use of the reverse electric motor to run an air compressor and pneumatic change. However I have tuning issues ahead of me, eg suspension, brake and steering set up that will dominate my development time once the car is on the track
@mwhelan53 Жыл бұрын
@@Stu718 we mucked around with air shift, Shane Souter was unable to use his foot after crashing his outfit at the Magello GP, found reliability issues and complexity with loss of air pressure etc. the solenoid shift was uber reliable, instantaneous and very predictable. If you ever wanted to revisit the idea
@Stu718 Жыл бұрын
@@mwhelan53 hi . What was the source of the solenoid? Was it a shifter kit? I agree it's easier to use a solenoid than pneumatics. Cheers stu
@mwhelan53 Жыл бұрын
@@Stu718 stu this was near 25 years ago and to be honest I just don't remember who actually sourced the solenoid. I know it simplified the ignition cut sync by operating both from the same input signal. I'm pretty sure there was some simple electronics used to fine tune the cut just in time for to relieve the driveline pressure for the shift. Solenoid was double acting for up and down at one point and 2 solenoids used at another, my direct involvement was at Philip Island, I think it was for one of the SuperBike rounds.
@Stu718 Жыл бұрын
@@mwhelan53 thank. I've now found a few kits on the internet. A bit pricey. However I'm sure I can search out a suitable solenoid and diy the set up. I've just watched the side car crash... nasty. Cheers Stu
@michaeld1167 Жыл бұрын
Great job once again
@Stu718 Жыл бұрын
Thank you. It's starting to look real. Cheers Stu
@kyleabingdon6323 Жыл бұрын
Very impressive but I can’t help thinking the drivers head looks somewhat exposed.
@Stu718 Жыл бұрын
Hi. Yep drivers head susceptible to wind, rock and rollover. Ouch. Thus, there will be a wind deflector.. the old motor cycle fairing... And more importantly a full homologated roll hoop with forward stays. Cheers Stu
@michaeld1167 Жыл бұрын
Nice work once again Stu. I am not a fan of the almost horizontal driver’s side diagonal brace that comes from the front port side corner to the rear of the steering wheel / instrument cluster. I see this as a potential hazard in the event of frontal offset shunt. Could you design in an element of deflection or collapsibility for this bracing piece?
@Stu718 Жыл бұрын
Hi, yes worth thinking about. It is pointed too much towards the driver. Good advice
@Stu718 Жыл бұрын
By good luck I actually have just the thing in my parts bin. It's a vw bug steering column, which is made from light tube with a collapsible metal basket welded in half way.
@Stu71810 ай бұрын
You will see that I've fixed the dodgy chassis member... By removing it.
@kellyc4332 Жыл бұрын
😠 *Promo sm*
@mwhelan53 Жыл бұрын
Stu, was very surprised to see the project going backwards. 😂😂😂😂😂😂😂😂
@Stu718 Жыл бұрын
One step forward, two steps backward
@coordinatedcontrol503 Жыл бұрын
Dude this is amazing
@Stu718 Жыл бұрын
Hi, thank you. It's yet to be proven on the track... Later this year I hope
@michaeld1167 Жыл бұрын
Very informative. Can’t wait to see it moving under its own power.
@Stu718 Жыл бұрын
Thank you Michael d.. me too
@BOSAKOMBO24 Жыл бұрын
kzbin.info/www/bejne/jmqYZKmne9R5pKM Iam from Indonesian...ini punya saya
@patclarke33232 жыл бұрын
Good Grief! What one can stumble over when noodling around in KZbin 🙂 Good luck with your project Pat
@Stu7182 жыл бұрын
Hi Pat. I'm pleased that you noodled in my direction! I've found your videos very helpful, especially the Formula Bharat series. Kind Regards, Stu
@grant19842 жыл бұрын
Your anti roll linkage is really acting as a heave spring.
@Stu7182 жыл бұрын
Hi grantproawsome. The graphic is not that clear. If the spring was in the shaft I.e. a torsion spring then indeed it would be a heave spring. However the shaft is free to rotate. The actual spring is in the leaves of the arms and thus works when the linkage tries to lengthen or shorten the leaves, i.e. in roll. There is an excellent formula student example of this sort of AR in action that I'll post if I can find it.
@Stu7182 жыл бұрын
Here's the fsae link kzbin.info/www/bejne/qKjNnKKgqbpoj7s.
@grant19842 жыл бұрын
@@Stu718 you're right, I was assuming torsion spring in the middle.
@garyyorke10802 жыл бұрын
Thanks Stu . It's good to see the older tooling still running . Mines the southbend 9B made approximately 1940 and yup due a tool post upgrade .
@Stu7182 жыл бұрын
Hi Gary. The Hercus is a good servant. I still use the original lantern tool post for tight jobs where the QCTP conflicts with the work or the chuck.
@garyyorke10802 жыл бұрын
Just found this video and subscribed as I found it very normal in human speak lol.... No BS or over explained how to just this or that is happening . Simple explanation and shots how and why . If I'm correct is the lathe a southbend . Makes a nice change seeing an older lathe not a huge industrial level item . Will work through your playlist later . Thanks for sharing
@Stu7182 жыл бұрын
Hi Gary. Thanks. The lathe is a hercus, which is an Aussie copy of a southbend . There's a video of it on the playlist. The videos document my build, and I try to keep the BS down. Cheers stu
@kingman23622 жыл бұрын
From what car that??
@Stu7182 жыл бұрын
Hi It's from an Audi Allroad. Cheers
@kingman23622 жыл бұрын
@@Stu718 thank you very much you very kind
@NBrogdon452 жыл бұрын
My god I could talk shop with you all day everyday my friend! I'm loving it! 👍
@Stu7182 жыл бұрын
Thank you. Workshop time is a joy. I'm in the nz car constructors club, search for their KZbin , Facebook and web. All the shop talk I could wish for!
@wr300257282 жыл бұрын
Hello! I'd sure like to talk with you about this! I am going to build a go-kart and this is the best idea I have found for putting a differential in it replacing the solid axle.
@Stu7182 жыл бұрын
Hi thanks , have you seen kzbin.info/www/bejne/bonMYWeZadStnZo ,. Doug has the best ideas and explanation. My diff has yet to be tested and Im worried about vibration, fingers crossed. Much easier if no inboard brakes. I'm happy to answer your questions via this comments thread cheers stu
@CharlieH_design2 жыл бұрын
Interesting project! What is the wheelbase and width of the wheels?
@Stu7182 жыл бұрын
Hi. It's 1750mm wheelbase although I have yet to lock that in. It's 1575mm wide to the outside of the wheel rims, on 165 70 10 tyres. The idea is that it will travel on an 8x5 garden trailer. Cheers
@stovepipe6662 жыл бұрын
Nice job well done
@Stu7182 жыл бұрын
Thank you. The real test will be whether it's vibration free at road speed
@Drunken_Hamster2 жыл бұрын
So, second comment, but this thing reminded me of something cool I'd seen before, and so I took a few hours to find it again, and here it is. The Formula Pacific race karts: kzbin.info/www/bejne/bZW9nqWlptdrr6s&ab_channel=GravesMotorsports Maybe you can find a couple answers from them? Either that or Formula SAE.
@Stu7182 жыл бұрын
Check out the Palatov D4, the inspiration for this build. palatov.com/cars/d4/#:~:text=Palatov%20D4,optional%20all%2Dwheel%20drive%20system.
@Drunken_Hamster2 жыл бұрын
@@Stu718 Ah, yes. I've seen that one before, and I apologize for not recognizing your recreation.
@Drunken_Hamster2 жыл бұрын
If you wanna do something REALLY high end, look into making front and rear wings that act directly on the axles instead of the suspension.
@Stu7182 жыл бұрын
Yikes, that'd get my car banned. One advantage of the struts at the rear is that I have plenty of space for underbody aero
@Drunken_Hamster2 жыл бұрын
@@Stu718 Oof. I thought unsprung aero was usually NOT banned in "build it yourself" classes. Oh well, at least you could still do a crazy fan car like that McMurtry Spéirling that debuted at Goodwood?
@OversteerEngineer2 жыл бұрын
That looks like a really strong frame. You did a good job on the design! Did you say that the rideheight will only be 70mm? I couldn't hear it clearly in the video.
@Stu7182 жыл бұрын
Hi John. Yes ride height of 70mm, and 40mm under the header pipes. I have a lot of adjustability in the suspension and the ride height could be much higher if required. If the headers scrape the road then I'll reroute them.
@Drunken_Hamster2 жыл бұрын
@@Stu718 Or you could make a turbo header! :D
@rckeith2 жыл бұрын
Very interesting video looking forward to the build. 👍
@Stu7182 жыл бұрын
Thanks rcKeith. I'll be cutting up steel over the next couple of months, and the car should be on its wheels soon thereafter. Getting it mobile will be a whole other story
@javierandrade77562 жыл бұрын
Excelente trabajo e idea, muchas gracias!
@Stu7182 жыл бұрын
Gracias
@wizz.82362 жыл бұрын
What is the name of software?
@Stu7182 жыл бұрын
Hi Wizz,. You'll find it here blog.rectorsquid.com/linkage-mechanism-designer-and-simulator/
@michaeld11672 жыл бұрын
Nice work. Thanks for sharing your progress.
@Stu7182 жыл бұрын
Thank you Michael D.
@johnlockesghost55922 жыл бұрын
When machining a rotor you have to chuck it from the center (hub) hole. The center hole and the machined surface on the rotor where it mates to the hub are the only true reference surfaces on the rotor.
@Stu7182 жыл бұрын
Hi Yes, a good point. I cut the rotor down, and it now may run eccentrically on it's OD (although the swept area will remain circular). I'll put a dial gauge on it when I get it mounted and if it's too bad I'll redo it as you suggest. In another video I made a spacer to set the rotor back by 6.5mm, and I'm worried that the spacer is insufficiently parallel. There's a lot of 'fingers crossed' here :-)
@johnlockesghost55922 жыл бұрын
@@Stu718 any deviation from the machined hub mating surface on the inside of the rotor will cause latteral run out which will cause the brake caliper to rock back and forth wearing out the pins. Any deviation from the center hole will cause the brake pads to rock "up and down" in the caliper saddle. Also, the finish cut should be slow and light to reduce the "spiral", as this will also cause pad rock. Hope these tips help, I'm a retired mechanic, probably turned 10,000 rotors. Even on a proper brake lathe it's easy to think you cut them right but have it turn out wrong. (edit) Love the old lathe, I've got an early 1900's Hendy cone head.
@Stu7182 жыл бұрын
@@johnlockesghost5592 Hi Great advice, and I really appreciate your input. I might have to redo some of this work. I'll get a dial indicator on to it soon and report back
@georgechambers31972 жыл бұрын
Darn nice work there. I've had two minis in my time and none of them had disk brakes. I had a '62 Austin 850 and a Morris Cooper 998 that had minilites and finned aluminum drums, a real fun car to drive. Thanks for the video!
@Stu7182 жыл бұрын
Hi, Thanks. This was more of a machining challenge than I'd hoped as I had to take a guess at the locating chamfer on the packer. I measured 2.5mm by 2.5mm and 45 degrees seemed logical. You can buy a full disc kit for a Mini that includes hubs, etc, maybe NZD1600, but where's the fun in that. I owned a Mini1000 back in the 80s and regret selling it
@georgechambers31972 жыл бұрын
Very cool. The Hercus was licensed by South Bend and they made them for many years even after SB went out of business. The one you have is a Model C with no power feeds. I have a 1948 9A which has a quick change gearbox and Z and X power feeds. Yours must have originally had the cast iron legs since it has the overhead drive like that. Mine is a beach model and the power is mounted behind the headstock on the bench. Still a very cool old lathe. That Unimat is a very cute machine, I bet it's great at the small stuff! Thanks for the video!
@Stu7182 жыл бұрын
Hi The Hercus powers through everything I throw at it, with belt slip the limiting factor. I have read a few items about Hercus, and found that the SB license stemmed from concern that Australia would be blockaded in WW2.
@JustinDeckardFamilyMan2 жыл бұрын
Get this man more subs
@Stu7182 жыл бұрын
Hi - Thanks JD.
@johnlockesghost55922 жыл бұрын
This is exactly the set-up I need for my Toro 12-32 riding lawn mower, as long as I can get a limited slip unit. Love the old lathe, I have a Hendy cone head from the mid 1920's.
@Stu7182 жыл бұрын
Hi , I would've gone for a torsion LSD, but was limited to vehicles in stock in the pull a part wreckers. The old Hercus lathe has proved its worth numerous times on this build.
@lesliesemrau98262 жыл бұрын
Lots of work and it looks nice. Regards.
@Stu7182 жыл бұрын
Thanks Leslie, let's hope it works in practice
@georgechambers31972 жыл бұрын
Nice work! What lathe are you using? It looks like an old South Bend, I have a 1917 SB lathe 15" x 8' and from what I can see of it it sure looks the same. If it were possible could you do a walk around video of the lathe? Mine is missing the over head drive like yours, mine was a line shaft machine. Thanks for the chain drive diff videos you're doing too!
@Stu7182 жыл бұрын
Hi. It's a 9" Hercus, which is an Australian copy of a Southbend. The lathe is showing its age, and (so far) I've had to replace the motor, and 4 jaw Burnerd chuck. They were both new when Winston Churchill was in office. The Hercus is a loaner from a friend and I'm not a machinist... as you can probably tell. The ability to machine stock parts has given me design options on the car I'm building. Adapters - so many adaptors!! I'll video the lathe soon and post it on KZbin
@georgechambers31972 жыл бұрын
Thanks for the reply! I'm looking forward to the video!
@Stu7182 жыл бұрын
@@georgechambers3197 Hi, I just put up a quick video. It's short on details because I don't know too much about the lathe
@T0tenkampf2 жыл бұрын
Is there any advantage to the pull bar design in contrast to a push bar with a top mounted cantilever as it relates to the suspension load coming from the ground up? That is what I was planning for the rear of my trike. I like the torsion bar idea as I have access to a number of light GM 4x4truck front ends which have torsion bars and a nice differential suitable for a chain drive mod. They are also cheap and plentiful is the States.
@Stu7182 жыл бұрын
Hi. My decision to use a pull rod rather than a push rod was determined by the parts I'm using. The 10 inch rim compels me to use classic mini uprights and arms. These have a loaded upper a arm and ball joint, this I have to carry the spring load on the top. The upper a arm also has a useful mounting hole for a spring/pull rod. A push rod would be valid if you design used a lower ball joint that could cope with spring loads. A push rod might be prone to buckling under impacts eg hitting a curb, but that's the only downside I can think of. Otherwise it's down to packaging of springs and dampers. Best wishes on the trike. Look fwd to videos. My build is iterative so there will be a few changes in layout ahead of me!
@T0tenkampf2 жыл бұрын
Did Doug see you in his garage? ;)
@Stu7182 жыл бұрын
Doug is the master
@techtheism2 жыл бұрын
You did beautiful RS60 replica! Man with brain and hands, 100% respect.
@Stu7182 жыл бұрын
Thanks. I'll do a video on the RS60 soon.
@Stu7182 жыл бұрын
Hey... did you do the music track? You were rockin'
@techtheism2 жыл бұрын
@@Stu718 yep, thx :) I hope you you'll use some of my other tracks for that video \m/
@whisk36752 жыл бұрын
Cool stuff
@kencollinson58893 жыл бұрын
Looks an exciting project a head Stewart, looking forward to updates as it progresses
@Stu7183 жыл бұрын
The vision for the build is the Palatov D4. Check out the link. palatov.com/cars/d4/. My build will be smaller - but the layout much the same.
@kencollinson58893 жыл бұрын
@@Stu718 Jezz thats a fast little machine alright, great videos of it on the track, I guess more fiberglass making a head, keep us updated.
@ratmanbrian3 жыл бұрын
Happy harvesting 👍
@Stu7183 жыл бұрын
There won't be much of the bike left to sell afterwards!!