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@pauldmann1166
@pauldmann1166 Күн бұрын
I’m a bit confused with the lack of apparent heat in the process.. the other friction welding (without the stir) videos I’ve seen clearly show the parts heating up to cherry red. Does this process not involve the same temperatures?
@herzogsbuick
@herzogsbuick Күн бұрын
ah yes, they made my favorite rapper: Tuparts Sekure
@ahobimo732
@ahobimo732 2 күн бұрын
That's a very impressive machine.
@anzaklaynimation
@anzaklaynimation 2 күн бұрын
15000 people were dummy.😂😂
@JH-zo5gk
@JH-zo5gk 2 күн бұрын
Is there 3d stir welding? Such as the tubing on a roll cage or something like that?
@dustinandtarynwolfe5540
@dustinandtarynwolfe5540 2 күн бұрын
There are better processes for the time it takes and outcome. Laser welding is the future. This is niche market at best
@PiDsPagePrototypes
@PiDsPagePrototypes 2 күн бұрын
It's going to be interesting to see if this works better in Low Earth Orbit then traditional stick welding techniques. It appears you did Aluminium in the example, what was the tool tip made from? What is the hardest metal the method can weld?
@blchandl2
@blchandl2 3 күн бұрын
I developed a friction stir welding process over 14 years ago for automotive applications including sealing electronic enclosures and cooling applications for power inverters (similar to the example in this video). It was one of the most interesting projects I ever worked on.
@carlhumphreys9024
@carlhumphreys9024 4 күн бұрын
Friction Stir Welding is very impressive. I subscribed and gave a 👍up.
@Iowa599
@Iowa599 4 күн бұрын
How can I do that with a hand drill?
@blchandl2
@blchandl2 3 күн бұрын
You need several hundred pounds of down force while moving the bit through the weld path.
@Iowa599
@Iowa599 3 күн бұрын
@@blchandl2 so about an inch (~2.5cm), then the drill bearings will also be welded.
@blchandl2
@blchandl2 3 күн бұрын
@@Iowa599 LOL probably. It also takes several hundred pounds of lateral force to move the weld tool through the material. Take notice of the wobble as the bit is driven into the plates at the start of the video.
@drive-channel1834
@drive-channel1834 5 күн бұрын
Yea, ditch the *noise* (some people call it "music") please
@pol4375
@pol4375 5 күн бұрын
Pas besoin de parler anglais pour voir que vous êtes français ! 😂 c'est excellent c'est une vrai solution, qui peut être utile dans énormément d'usage. On pourrais même amélioré ce processus (je penses) avec une températureplus élevée, pour ne pas donner une contrainte trop forte sur la broche. Pensant que votre CN est tout d'abord d'usage classique (type usinage).
@Stirweld
@Stirweld 5 күн бұрын
Oui, nous sommes Français et utilisons l'Anglais pour rendre accessible cette technologie au plus grand nombre. Et effectivement la machine que vous pouvez voir dans la vidéo est une machine d'usinage classique avec notre tête de soudage FSW intégrée qui permet de faire du soudage par friction malaxe, rendant votre CNC totalement hybdride !
@pol4375
@pol4375 4 күн бұрын
Oui j'ai bien reconnu vos CN HAAS... bonnes machines. Est ce que vous travaillez pour des particuliers ? Pour des usagers professionnelles, voulant faire un travail à titre "personnel"...
@johnwarwick4105
@johnwarwick4105 6 күн бұрын
That’s insane 😳
@vitalic_drms
@vitalic_drms 6 күн бұрын
jesus, I’ve seen what you do with stir friction welding and I want that for me
@tomg6284
@tomg6284 6 күн бұрын
Music sucks.
@wellscampbell9858
@wellscampbell9858 13 күн бұрын
Looks like it's best suited for high part count production. Making a dedicated jig for one-offs or short runs would be expensive. I'd like to see the bend test go the other way, so that the backside is put in tension. For that matter I'm curious why you didn't show the backside at all. Also looks like taking the seam to the edge is problematic.
@Stirweld
@Stirweld 12 күн бұрын
You are right, FSW is relevant for large batches or high added-value parts. We welded in partial penetration in this video, just for easy demonstration : feel free to contact us if you want to get full penetration and successful root bending examples. The tool must plunge and rise vertically, so run-in/run-out strips can be needed for edges management on the applications that requires it.
@danhammond8406
@danhammond8406 14 күн бұрын
Ditch the music please
@danhammond8406
@danhammond8406 14 күн бұрын
Ditch the music please
@philcook9967
@philcook9967 20 күн бұрын
Great video, lose the music
@stellablaze7979
@stellablaze7979 18 күн бұрын
I don't mind it at all. Personal preference for sure
@Tevon93
@Tevon93 2 күн бұрын
The music doesn’t belong in a video like this. This isn’t a TikTok
@gags730
@gags730 23 күн бұрын
Please lower the music in future videos or get rid of it all together. It is hard to hear you clearly, especially with the music. That was a good demonstration... TY
@Stirweld
@Stirweld 21 күн бұрын
Noted for next time. Thanks for your feedback.
@jarlingesandvik9883
@jarlingesandvik9883 23 күн бұрын
Drillpress and old porselen sparkplugg do sane jobb i tink. Hehe
@cptnbustanut
@cptnbustanut 22 күн бұрын
I pressed the translate to English button and it still doesn't make sense
@user-sc9qm2md4d
@user-sc9qm2md4d 26 күн бұрын
What would be the challenges with FSW mitered tube joints, such as a bike frame in 7075? Too thin tube walls + need for 4 or 5 axis machine?
@Stirweld
@Stirweld 26 күн бұрын
For more specific requests, such as your project, I encourage you to contact us via this link: bit.ly/3xeK06O ☺
@haethimheyjazii729
@haethimheyjazii729 Ай бұрын
does friction stir welding steel or titanium require a tool that is made of a harder carbide?
@Stirweld
@Stirweld Ай бұрын
Yes, FSW of steel requires specific FSW tools with high strength materials and its applications remain limited. Regarding titanium, it is not yet FSWeldable.
@Eli-lt2vo
@Eli-lt2vo Ай бұрын
Boeing has developed a titanium FSW method for joining panels for superplastic forming
@crunchboxdan
@crunchboxdan Ай бұрын
lol. Thats not welded. This is a click bait vid.
@Stirweld
@Stirweld Ай бұрын
I know it doesn't look like a weld in the traditional sense, but I can assure you that the plate is indeed welded and meets all quality control standards. Friction Stir Welding (FSW) is a solid-state joining process that uses frictional heat generated by a rotating tool to join materials without melting them. I invite you to check our playlist "Everything you need to know about basics principles of FSW" to learn more about the FSW technology: kzbin.info/aero/PLwJ69okrPX7A9cc1N8O3IAMVGTOSWZLQa I also invite you to visit our facilities to see the process in action and check the welding quality. 😊
@amitaimedan
@amitaimedan Ай бұрын
Interesting, but how does it work? I see no heat.
@Stirweld
@Stirweld Ай бұрын
It's normal; Friction Stir Welding doesn't reach the material's melting point. It's a "cold" welding process. The temperature initiated by the rotating FSW tool is high enough to soften the aluminum but not make it liquid, allowing the material to be joined together without melting. 😉
@user-ed2vu2zd8x
@user-ed2vu2zd8x Ай бұрын
My guess is that the pressure load is low because of the small amount of flash, but the speed at which welded at 1:09 seems to be higher than 3 mpm unless you were fastforward. I know that defect-free cross-sections have not been reported so far in aluminum FSW welding at higher weld speeds than 2 mpm and under low loads, but have you solved this problem? That would be great! It's also a lap joint, and the plate looks pretty thick. It seems like it would be hard to avoid tunnel defects, even small ones, when welding at high speeds. As one who studies FSW, the fact that you welded these conditions defect-free is a wonderful thing... I have a question. The jig beside the rotating tool at 0:53 seems to be used to support the material to prevent gaps from forming even if it deforms during welding. When welding common materials (ex:6061-T6, 5083-O) into a lap joint, does the use of that jig make a big difference in the quality of the weld? I thought that the load from the plunging of the tool is enough to cause no problems during welding, but what difference does it make? If it's only your know-how, you don't have to answer. As someone who studies FSW tool geometry, your FSW skills make me want to work for your company someday. Your video is very impressive.
@Stirweld
@Stirweld Ай бұрын
Thank you for all your kind remarks and comments. At 1:09, the video you see is not modified at all; we actually weld at a speed of 4 mpm. Although the cross section still presents a minor defect, a bending test confirms that the bond is correct. We are performing this lap weld between two 2mm thick plates. A mobile clamping can be relevant even when welding common materials. It mostly depends above all on the configuration of the parts to be welded. The load applied by the FSW tool cannot hold the parts together as the material is really soft in the weld. Please contact us to further discuss 😉
@geraldotomas8490
@geraldotomas8490 Ай бұрын
Hello, my name is Geraldo. At minute 1:52, I see that the structure to be welded has some holes, perhaps made simply by a drill, what would be the reason for these holes in the structure to be welded? Is there any benefit? Also, is there any material on the function of these holes?
@Stirweld
@Stirweld Ай бұрын
Hello, the little holes you see before welding are called tack-welding. It's done with the tip of the FSW tool and helps hold the cover in place for friction stir welding. Once the weld is complete, there's no more sign of these holes in the material!
@geraldotomas8490
@geraldotomas8490 Ай бұрын
Thanks for the answer
@Fretslapper97
@Fretslapper97 2 ай бұрын
what about corrosion from disimmilar metals?
@Stirweld
@Stirweld 2 ай бұрын
Great question! Parts designed in dissimilar materials and welded using FSW can be protected with a coating such as paint to isolate from corrosion, and by controlling environmental factors to minimize corrosive interactions.
@Proud_nerd
@Proud_nerd 2 ай бұрын
great i wish i can join..
@Stirweld
@Stirweld 2 ай бұрын
There's still time! We would love to see you there.
@damienjupe8553
@damienjupe8553 2 ай бұрын
Why though?
@Stirweld
@Stirweld 2 ай бұрын
Trying new materials with our prototyping team! 😊
@ThibaultDrouin
@ThibaultDrouin 2 ай бұрын
The actor is handsome 💪
@ThibaultDrouin
@ThibaultDrouin 2 ай бұрын
Instructive!
@camilleguillemois7461
@camilleguillemois7461 2 ай бұрын
Amazing technology!
@danielhertz7266
@danielhertz7266 2 ай бұрын
Can stir welding be effective on butt joints set on edge provided they are sufficiently rigid in clamp support?
@Stirweld
@Stirweld 2 ай бұрын
Thank you for your interest in friction stir welding! To get the answer to your question, please contact our team of experts at [email protected] 😊
@danielhertz7266
@danielhertz7266 2 ай бұрын
I don't see any joints being welded, just uniform aluminum sheet being marked up. Is the joint underneath the top sheet? This is a very interesting method I would consider looking into further for our CNC mill tooling.
@Stirweld
@Stirweld 2 ай бұрын
That's a good question. 😊 In this specific case, we are dealing with a lap weld configuration. The aluminum is not only marked, but joined between the two superimposed plates. We can offer you a very accessible solution to start FSW at home thanks to our friction stir welding head for CNC machines, so don't hesitate to contact us here: stirweld.com/en/contact-us/
@raptorsean1464
@raptorsean1464 2 ай бұрын
Yeah, the video makes no sense.Why they won't show two pieces joined together. But then they comment back and ask you to buy one of their machines.
@Stirweld
@Stirweld 2 ай бұрын
You can see all our welded parts in our other, more usercase-oriented videos on our channel. You'll always see the parts before, during, and after welding. For example, for the tailor welded blanks which appears at 01:03, I recommend this video: kzbin.info/www/bejne/kHq6c6SebtWohas which includes a weld cut and bend test.
@FuckGoogle502
@FuckGoogle502 2 ай бұрын
Was gonna say this myself.
@user-od7xe1jb8l
@user-od7xe1jb8l 2 ай бұрын
И я так умею😊
@kimouzilleau
@kimouzilleau 2 ай бұрын
Very interesting!
@citizencitizen3040
@citizencitizen3040 3 ай бұрын
Really, It's a wonderful webinar, sir. Much informative like short and sweet.
@Proud_nerd
@Proud_nerd 3 ай бұрын
what could be benifit of this endevour
@Stirweld
@Stirweld 3 ай бұрын
FSW provides a seamless turnkey solution for copper welding, enhancing thermal management and offering a significant competitive advantage!
@Proud_nerd
@Proud_nerd 4 ай бұрын
great explanation
@Rubenenmoto
@Rubenenmoto 6 ай бұрын
Como mola no?
@Stirweld
@Stirweld 5 ай бұрын
Thanks for the feedback! Glad you liked it. For more info or to get in touch, visit our website : stirweld.com/contact/ 😊
@abhishekar-0379
@abhishekar-0379 6 ай бұрын
I am intrested in knowing more about Friction stir welding and space application could you help me out
@Stirweld
@Stirweld 6 ай бұрын
Hello, thank you for your interest. You can contact us here using the form: stirweld.com/en/contact-us/ and we'll get back to you as soon as possible! 😊 You can also check out our other videos about aerospace applications.
@ese_spy_no_es_nuestro
@ese_spy_no_es_nuestro 7 ай бұрын
ok
@hellomyfriends9740
@hellomyfriends9740 7 ай бұрын
Nice
@stevenm3141
@stevenm3141 8 ай бұрын
Milling is not welding! Where is the welding in the video?
@Stirweld
@Stirweld 8 ай бұрын
In the video, it might seem like milling at first glance but it's actually Friction Stir Welding, especially noticeable at 00:28 when the tool plunges and then moves forward at 00:46. It's a unique process that uses friction to join materials. 😊
@dhk8354
@dhk8354 8 ай бұрын
is it possible to use ATC? otherwise ths FSW HEAD must be implanted in spindle once it's installed.
@Stirweld
@Stirweld 8 ай бұрын
Yes for sure, we can use ATC. You can see it on that video: kzbin.info/www/bejne/sKO5amSvor6gp5Y
@dhk8354
@dhk8354 8 ай бұрын
Do you provide engineering support in the field after sales? We might need setting support and maintenance and so on since we are not professional to use FSW head.
@Stirweld
@Stirweld 8 ай бұрын
We can also give support on site. Our team already installed and trained Korean companies with success several time. Please contact me at @ [email protected] or on my Linkedin Profile to exchange about it? What CNC machine you want to use? www.linkedin.com/in/tiphaine-louis-gaumont/
@Darshan_with_Ankan
@Darshan_with_Ankan 9 ай бұрын
Share your contact details
@Stirweld
@Stirweld 9 ай бұрын
Hello, you can contact us via the form here: stirweld.com/contact/ 😊
@jamesyeh0506
@jamesyeh0506 10 ай бұрын
What's the feeding speed on this video? Thanks.
@Stirweld
@Stirweld 10 ай бұрын
Thank you for pointing that out. Indeed, in this video, the feeding speed is around 800mm per minute. However, it's possible to increase it up to 1.5m per minute.🙂 If you have any further questions, please don't hesitate to contact us here: stirweld.com/en/contact-us/