924 Turbo WUV rebuild
13:54
7 ай бұрын
Пікірлер
@rockermarco
@rockermarco 11 күн бұрын
Personally I love feeling the engine, road, etc. The harder the bushing the better. I put the Powerflex insert in the mount under the transmission in the Macan. Reminds me of the GTi/Scirocco days, LoL If and when I can find a hard bushing kit and control arms with something stiffer I will replace those. Otherwise back to Lemforder I guess.
@hansgarage1751
@hansgarage1751 11 күн бұрын
Agreed. Especially on a analog car like the 924. I won't be taking this one on long trips so a little harness and road feel is fine.
@rockermarco
@rockermarco 11 күн бұрын
@@hansgarage1751 I'd rather drive the 924 (or 944, 911, 928) but I can't afford another vehicle and have a child with the associated gear.
@indiandoc2
@indiandoc2 19 күн бұрын
Mine ran real well with dual carbs. I don’t think I would use the filter that reduces the size of the fuel line. You will starve the system. There is a reason Porsche used the size fuel line they did.For some reason at 3000 rpm’s mine took off almost like I had more fuel pressure. Or maybe by 2nd carb was fixed to come on at 3000 rpm. Don’t know much about dual one barrel carbs, but mine really took off above 3000.
@hansgarage1751
@hansgarage1751 19 күн бұрын
The OE fuel lines are smaller ID than the hose that I used. Fuel delivery on this 914 is fine. I later upgraded the pump to 7 PSI with good results.
@pablopicaro7649
@pablopicaro7649 19 күн бұрын
Horid Rust
@hansgarage1751
@hansgarage1751 19 күн бұрын
Indeed Pablo.
@pablopicaro7649
@pablopicaro7649 19 күн бұрын
Nasty rust, much more hiding behind what is seen
@hansgarage1751
@hansgarage1751 19 күн бұрын
Always on every 914!
@BigFish246
@BigFish246 27 күн бұрын
Hi, I need a set of motor mounts. Let's connect when you get those.
@hansgarage1751
@hansgarage1751 27 күн бұрын
Sure Fish.
@BigFish246
@BigFish246 27 күн бұрын
@@hansgarage1751 Not sure how to email you my contact info.
@hansgarage1751
@hansgarage1751 25 күн бұрын
I got the second set of motor mounts. Shoot me a PM on Facebook facebook.com/han.henze
@rockermarco
@rockermarco 28 күн бұрын
LoL on your missing parts. Things have a way of hiding from ya when you need them. They show up when you're looking for something else. Gods' sense of humor I guess. 10 to 1 says I find the spare set of keys to that Cadillac I traded last year when I dig my rotary hammer drill out of storage next week!
@hansgarage1751
@hansgarage1751 27 күн бұрын
Looking for something else always works!
@rockermarco
@rockermarco Ай бұрын
Is this the "DX" engine they used in the GTi? My BFF drove one, a 1984?
@hansgarage1751
@hansgarage1751 Ай бұрын
I think you're referring to the EA827 engine en.wikipedia.org/wiki/Volkswagen_EA827_engine
@hansgarage1751
@hansgarage1751 Ай бұрын
924 turbo had the EA831 engine.
@Bob_Sacamano1975
@Bob_Sacamano1975 Ай бұрын
Thanks for the walk through, very valuable.
@hansgarage1751
@hansgarage1751 Ай бұрын
You’re welcome!
@eddyjawed
@eddyjawed Ай бұрын
what is the correct term used for those 'triple square bolts'?
@hansgarage1751
@hansgarage1751 Ай бұрын
I think that is correct. Here's a quote from Google "Triple square drives are used in high torque applications, such as cylinder head bolts and drive train components. Triple square fasteners are commonly found on German vehicles such as Audi, BMW, Mercedes, Porsche, and Volkswagen."
@eddyjawed
@eddyjawed Ай бұрын
I just had my axle ruined by a dodgy cv boot replacement. I think i'm better replacing entire drive shaft
@hansgarage1751
@hansgarage1751 Ай бұрын
That's unfortunate.
@russelloberlander2924
@russelloberlander2924 Ай бұрын
Brown and white goes to the pressure switch on the pressure pipe going from the turbo to throttle body.
@hansgarage1751
@hansgarage1751 Ай бұрын
Thanks Russel! I figured that out looking at the PET last night but I appreciate the comment!
@vannyvann1
@vannyvann1 Ай бұрын
Sounds like you've got a pot out dude😮
@hansgarage1751
@hansgarage1751 Ай бұрын
Timing was 1/2 degree off. Smoothed out nicely once I nailed that.
@BigFish246
@BigFish246 Ай бұрын
Thanks for doing this. Appreciate that you are sharing knowledge.
@hansgarage1751
@hansgarage1751 Ай бұрын
You're welcome!
@carlhorsley6769
@carlhorsley6769 Ай бұрын
Thank you for all your videos. You have helped me out a lot. I have a 1973 914 just about the same problems. I like the way you solve your problems with the car thanks again 914 owner I love the car.
@hansgarage1751
@hansgarage1751 Ай бұрын
You're welcome Carl!
@rustyruthven5637
@rustyruthven5637 Ай бұрын
As a very recent owner of a 924 Turbo with zero knowledge this is so helpful in understanding how it all work. Thankfully I don't have any leaks (yet), so I am hoping you finish this series before I have to get to this point. Excited to see what comes next.
@hansgarage1751
@hansgarage1751 Ай бұрын
Thanks Rusty!
@garagecedric
@garagecedric Ай бұрын
hi, i recently found your video series. Having worked on these for ages its always interesting to see someone else working on them for the first time. Before you do anything else take the turbo off and remove that turbo gasket, it should only be the ring (if you have the groove) or the gasket. If you put both in there it will start to leak and it will be hell to change it as you pointed out. Theres also a specific torque sequence on the hot side to reduce the risk of cracking, which oculd be good to follow. If you want i can send over all the factory manuals if you dont have them, therese a bunch more in them compared to haynes which can be a bit shaky on this car. BTW, those turbo bolts look like std grade bolts, you should use something high spec that can handle the heat, or they will loose the clamping force over time. Ill gladly help if you have any more thoughts around the engine rebuild :)
@hansgarage1751
@hansgarage1751 Ай бұрын
Thanks for the tip on the turbo gasket. It's curious that the PET shows both. I'll double check that to see it it's year model specific.
@garagecedric
@garagecedric Ай бұрын
@@hansgarage1751 its described in the technical bulletins, which i also could share if you want. That change came fairly early on, most or these cars have changed turbocharger sometime during their life, and gotten the turbine housing with the groove for the ring instead of the gasket. The ring weal settles less over time than the gasket and keeps clamping force better over time.
@hansgarage1751
@hansgarage1751 Ай бұрын
Excellent Cedric. If you want to reply with a torque sequence on the hot side that would be very helpful.
@garagecedric
@garagecedric Ай бұрын
@@hansgarage1751 if you have an email ill send you everything
@BigFish246
@BigFish246 Ай бұрын
@garagecedric, I am also rebuilding my '82 931; I am at the disassembly stage now. Are the factory manuals you digital?
@Bob_Sacamano1975
@Bob_Sacamano1975 Ай бұрын
Great video. Not many out there showing step-by-step work on the 931. Will be valuable for years to come!
@hansgarage1751
@hansgarage1751 Ай бұрын
Glad it was helpful!
@ergenekonreis
@ergenekonreis 2 ай бұрын
🎉
@BigFish246
@BigFish246 2 ай бұрын
Thanks for doing this.
@hansgarage1751
@hansgarage1751 11 күн бұрын
My pleasure!
@BigFish246
@BigFish246 2 ай бұрын
Do you have video of lower end assembly and pistons install?
@hansgarage1751
@hansgarage1751 2 ай бұрын
kzbin.info/www/bejne/nqbYgWSjhrFplbM
@BigFish246
@BigFish246 2 ай бұрын
@@hansgarage1751 oh, yea! I forgot already. Thanks.
@BigFish246
@BigFish246 2 ай бұрын
You used RTV sealant around the head gasket? Is that what is called for in Haynes manual or you did that for insurance?
@hansgarage1751
@hansgarage1751 2 ай бұрын
Yes Fish, it does describe that in Haynes.
@BigFish246
@BigFish246 2 ай бұрын
I've been waiting for this! I have 924 Turbo, waiting for inspiration like this!
@hansgarage1751
@hansgarage1751 2 ай бұрын
You can do it Fish!
@russelloberlander2924
@russelloberlander2924 3 ай бұрын
Thanks for the update! I have the same year 931 (also currently disassembled) and there were 2 guide pins when I removed the head. Split cotter pin with a bevel on each end. These came off with the head when I pulled it. Thought I lost one until I noticed that they get pushed flush into the head if you set it on a flat surface. Take a close look at your head and see if they are pushed in. I was able to push mine back out from the top by hand with a punch. If lost, let me know and I will make some detail measurements of them. Easy to recreate with some thin spring steel. I agree not necessary but will make lining up the head and gasket easier.
@hansgarage1751
@hansgarage1751 3 ай бұрын
Thanks for that tip Russell. I'll definitely have a look!
@kirkhunter245
@kirkhunter245 3 ай бұрын
😀 "Promo sm"
@Tacman556
@Tacman556 3 ай бұрын
I just did mine, same approach. On the inner long, engine bay, I doubled 16 gauge for additional reinforcement, as much of the load is applied to this area. Make sure to measure your door gaps, mine shifted slightly and I am using a porta power to get that extra 1/4 inch spacing
@hansgarage1751
@hansgarage1751 3 ай бұрын
Excellent! Door gaps look great on this one. PO put in stiffening bars both doors.
@Tacman556
@Tacman556 3 ай бұрын
Going through the same mess with my 914-6.
@hansgarage1751
@hansgarage1751 3 ай бұрын
I've never worked on a 914/6 but I believe the chassis is the same as the 4.
@Tacman556
@Tacman556 3 ай бұрын
@@hansgarage1751 for the most part, short of the engine brace and some reinforcements
@garlandtube3
@garlandtube3 3 ай бұрын
Moving right along, and taking the time to document. Should be helpful to others since these cars aren’t unrusting with age.
@hansgarage1751
@hansgarage1751 3 ай бұрын
Each time reveals interesting Porsche manufacturing details. Some good, some not so much.
@Tommys914
@Tommys914 3 ай бұрын
Thanks for your videos! Gives me inspiration to keep plugging away on my projects as well.😊
@hansgarage1751
@hansgarage1751 3 ай бұрын
You are welcome!
@garlandtube3
@garlandtube3 3 ай бұрын
Glad to see you back.
@hansgarage1751
@hansgarage1751 3 ай бұрын
It's good to be back!
@Tacman556
@Tacman556 4 ай бұрын
I am going through the same mess with my 73 widebody..
@hansgarage1751
@hansgarage1751 4 ай бұрын
Hang tough. The rewards are worth it!
@BigFish246
@BigFish246 4 ай бұрын
Replace the cross member, and I will feel better when I buy the car from you. 😉
@hansgarage1751
@hansgarage1751 4 ай бұрын
Deal!
@hansgarage1751
@hansgarage1751 4 ай бұрын
I like hearing that!
@danielprout8987
@danielprout8987 4 ай бұрын
A test drive must feel good but you must struggle to decide which car to drive!.! What state are you in, I am in southern california.
@hansgarage1751
@hansgarage1751 4 ай бұрын
Middle Tennessee. I'll decide which Porsche to drive by distance, reliability, fun factor and which one needs a good thrashing!
@garlandtube3
@garlandtube3 4 ай бұрын
Wiggle in the trams out, had to be a bit difficult.
@danielprout8987
@danielprout8987 4 ай бұрын
I am having a hard time keeping up, Hans
@hansgarage1751
@hansgarage1751 4 ай бұрын
It's gets easier and quicker every time!
@danielprout8987
@danielprout8987 4 ай бұрын
I have a 74 1.8 with the OEM L-Jetronic FI and it runs all day long. I ebayed a backup ECU just in case the original gives up. Installed upgraded fuel pump and fuel lines from gas tank to engine bay. Best part is, no gas fumes from carbs. I will be following you with much interest.
@hansgarage1751
@hansgarage1751 4 ай бұрын
Good to know Daniel. Be sure to let me know if I screw something up putting that back together!
@Tommys914
@Tommys914 5 ай бұрын
I guess you really don't know until you get in there.I have a 2.0 that will not spin , hopefully it may have a similar fix.Thanks for the video Videos!
@hansgarage1751
@hansgarage1751 5 ай бұрын
Yeah you'll see bad piston rings or a dropped valve when you pull the heads. I recently saw a photo of a type 4 with a broken camshaft gear. Thankfully that was not the case this time.
@dazwhit
@dazwhit 5 ай бұрын
Did you fabricate that part? If so, people would want to see that process!
@hansgarage1751
@hansgarage1751 5 ай бұрын
I did fabricate the small patch on the front of the longitudinal. The large segment beside the suspension console is a pre-fabricated part from Restoration Design. Doing that part by oneself would be very difficult.
@garlandtube3
@garlandtube3 5 ай бұрын
Great, and nice work.
@hansgarage1751
@hansgarage1751 5 ай бұрын
Thanks for watching!
@garlandtube3
@garlandtube3 5 ай бұрын
Looking good, no shortcuts in this kind of work.
@hansgarage1751
@hansgarage1751 5 ай бұрын
Thanks!
@jeffhammond8969
@jeffhammond8969 5 ай бұрын
Hmm, I would strip the red and go back to factory color. To really replace pan and longitudinal work, really needs a rollover jig to make the job simpler.
@hansgarage1751
@hansgarage1751 5 ай бұрын
Paint and body work is not my strongest skill. I disagree on the rotisserie. If you plan out the sequence of panel replacement, you can get everything done on a lift. Just don't hack out too much at once.
@jeffhammond8969
@jeffhammond8969 5 ай бұрын
@@hansgarage1751 that's probably true, I was just thinking a rotisserie would maker it easier. I have neither, and I certainly don't have welding skills, so I will contract out the paint and body work on my p-car restoration
@sunset1300
@sunset1300 5 ай бұрын
Sway bars are not original. Maybe Tangerine. My 1974 2.0 has original sways, no adjustment.
@hansgarage1751
@hansgarage1751 5 ай бұрын
Yeah, I agree. Even the rear bar has adjustable drop links.
@hansgarage1751
@hansgarage1751 5 ай бұрын
This 914 never had that buzzer but IIRC that's all looped thru seat belts and seat pressure sensors to let you know your seat belt is made. Possibly runs thru the relay under the passenger seat. Note that main ignition rums thru that as well. I pulled the relay and spliced the two large yellow wires to get ignition.
@Qspecialman
@Qspecialman 5 ай бұрын
As a matter of interest, did you work out how to disable that terrible buzzer that starts when you open the driver’s door. That is one job I have to do.
@johnsmith4219
@johnsmith4219 5 ай бұрын
parts car
@hansgarage1751
@hansgarage1751 5 ай бұрын
I've crushed one 914 tub. Not this one.
@johnsmith4219
@johnsmith4219 5 ай бұрын
@@hansgarage1751 but if you are going to restore the car down to is bones at least remove the engine and gas lines
@hansgarage1751
@hansgarage1751 5 ай бұрын
@@johnsmith4219 I did. Continue watching subsequent videos and you'll be surprised how the project turned out.
@kylequinn7760
@kylequinn7760 5 ай бұрын
😊Very helpful reference for Axle work on the Macan. So much easier to remove the top ball joints than messing with the heat shields to get the axle out. Thanks for recording and posting.
@hansgarage1751
@hansgarage1751 5 ай бұрын
Glad it helped!
@duaineappleton4663
@duaineappleton4663 6 ай бұрын
Put the spacers back in and linkage will work
@hansgarage1751
@hansgarage1751 6 ай бұрын
One of those disintegrated but I was able to get the linkage working correctly subsequently.
@domandtarazimmer1561
@domandtarazimmer1561 6 ай бұрын
These videos are highly informative, thank you so much!
@hansgarage1751
@hansgarage1751 6 ай бұрын
You're welcome!
@nivekdodge
@nivekdodge 6 ай бұрын
A/c is why the holes are in the frunk
@Level_Up_Nation
@Level_Up_Nation 6 ай бұрын
Correct thet use to laydown the condesers, AC probably never worked well, people are now cutting holes in the front trunk bottom for radiators and airflow to keep front end down.
@hansgarage1751
@hansgarage1751 6 ай бұрын
Yes, I've seen the engine swap modifications for a radiator in the front trunk. I think air flow would be minimal unless that trunk lid has louvered vents.
@Level_Up_Nation
@Level_Up_Nation 6 ай бұрын
Overall not bad at all rust wise in the pans, got lucky, hopefully the battery rot did not rust out the frame.
@hansgarage1751
@hansgarage1751 6 ай бұрын
Top of the longitudinal under the battery has a rust hole but the sides are what's most important for structural rigidity.