Installing a Lathe DRO
17:32
2 ай бұрын
ER32 Lathe Collet Chuck Feedback
9:01
Tractor Transmission Problems!
4:59
Just Machining - A simple casting
7:15
Advent 23 - Day 24 - Wrap Up
8:02
Advent 23 - Day 22 - Lights
5:01
9 ай бұрын
Advent 23 - Day 17 - DIY or Buy?
5:38
Advent 23 - Day 16 - Screw it!
5:14
Advent 23 - Day 14 - Metric
2:56
9 ай бұрын
Advent 23 - Day 12 - HSS
10:36
9 ай бұрын
Advent 23 - Day 10 - STOP
5:32
9 ай бұрын
Advent 23 - Day 6 - Sheet Metal
3:29
Advent 23 - Day 3 - Mr Factotum
0:51
Пікірлер
@chrishouse6924
@chrishouse6924 10 күн бұрын
Thankyou for your time, nicely presented and informative. New to this hobby engineering, so of the dro fitted is it a magnetic or glass type?
@ollysworkshop
@ollysworkshop 10 күн бұрын
Hi, it's a glass scale. The magnetic ones are smaller, but more expensive. Thanks for your comment! 👍
@nomadmika
@nomadmika 10 күн бұрын
Thank you so much for sharing this videos on CNC lathe. May I please ask what software do you use to send the G-code? From your other videos It's clear how to create the toolpath in Fusion but how to send it to grbl controller board?
@ollysworkshop
@ollysworkshop 10 күн бұрын
Hi, I use UGS as the gcode sender. I have also used candle, but UGS is less buggy. I think there's a few others, but I haven't used anything else. Hope this helps. Thanks for your comment! 👍
@nomadmika
@nomadmika 9 күн бұрын
@@ollysworkshop Thank you so much it does help. I am using UGC for my CNC mill but wasn't sure about how to use it on a lathe.
@ollysworkshop
@ollysworkshop 9 күн бұрын
@@nomadmika it is basically the same, just with 2 axes instead of 3. Working out the various offsets still gives me a headache. There's probably a good way to do it, but I haven't found it yet. The visualiser in UGS isn't designed for a lathe (unless there's a mode I haven't found). I have to trust what I see in the fusion simulation, then run the gcode. It doesn't always (read that as 'ever') work first time!
@MarcWh
@MarcWh 11 күн бұрын
Hope you don’t mind me asking but why is your SX3 mill in bits? I watched your comparison video a while back when it was fully assembled. Asking because I have a Warco lathe that is basically the same as your Amadeal one and was thinking of getting an SX3 as well.
@ollysworkshop
@ollysworkshop 11 күн бұрын
Hi. Good question. The SX3 you see in bits is not the same one that you saw in the comparison video. When I bought the CNC lathe, I also got a pile of bits for a CNC mill. The one in bits is the CNC mill. There was also enough bits for another complete manual SX3 (the one you saw previously). I'm actually looking to sell it (the manual one), just not got round to doing anything. I've run out of space!
@lord-rufusighodaro4165
@lord-rufusighodaro4165 12 күн бұрын
Hi Olly, this is great. The post processing which was a problem for me as a starter has now been resolved. Thanks a million!
@ollysworkshop
@ollysworkshop 11 күн бұрын
Great, glad it was helpful.👍
@wmcrash
@wmcrash 15 күн бұрын
Howdy! I have a literally identical concept of a CNC lathe (mine's built on a Jet 1220 wood lathe with hiwin type rails, but the electronics are the same and I also use Fusion) and I am having a bit of an issue. GRBL does not store tool length offsets. So as you go from one tool to another, you're expected to zero the tool as you go. If you have a part that needs several tools for example (right hand, left hand, parting, boring) you're sorta stuck. I am faking tool length offsets by assigning different WCS for each tool. I can use 6 WCS in GRBL, so I am limited to 6 tools. Do you have a plan that would allow the use of more tools with pre measured offsets? Thanks in advance!
@ollysworkshop
@ollysworkshop 14 күн бұрын
Hi, the lack of GRBL tool offsets is a known limitation, and I've yet to do anything about it. I think the way you are doing it with WCS is the only way without doing anything clever. If you can write code, then it should be possible to run a script on your gcode to pick up the different tool numbers and directly apply the appropriate offsets to the x-z coordinates in the gcode. The other option, that I have been considering, is buying a mach3/4 compatible controller!
@davidberlanny3308
@davidberlanny3308 22 күн бұрын
Hi Olly, Interesting to see the "precisión" of the compound slide as delivered. You will have made a great improvement. Well explained and presented video, well done. Top marks for cleaning up afterwards!! All the best!!
@ollysworkshop
@ollysworkshop 14 күн бұрын
Thanks David. It's when you look closely at these Chinese tools that you see all the little things that could have easily been done, but haven't. I hope my efforts make up for the lack of effort by the manufacturer!
@TheRecreationalMachinist
@TheRecreationalMachinist 29 күн бұрын
Following with interest 👍 I usually succeed in spite of my compound, rather than because of it. Making it de-installable so it can be fitted only when required is on the to-do list...
@ollysworkshop
@ollysworkshop 27 күн бұрын
Thanks Matt. Hopefully will be making some progress on the actual solid riser tonight 🤞
@GardenTractorBoy
@GardenTractorBoy Ай бұрын
That looks like a great improvement and it was fun to watch how you did this
@ollysworkshop
@ollysworkshop Ай бұрын
Thanks. I'm looking forward to seeing how much difference a solid tool post makes.
@GardenTractorBoy
@GardenTractorBoy Ай бұрын
Great job, I really like your installation. You have encouraged us to think of installing a DRO on our lathe and gave us some good ideas, thanks
@ollysworkshop
@ollysworkshop Ай бұрын
Thanks. Glad to have been of some help.
@GardenTractorBoy
@GardenTractorBoy Ай бұрын
Just catching up with your videos after a busy year. This was a fantastic idea for the scale
@ollysworkshop
@ollysworkshop Ай бұрын
Thanks. It was a fun experiment.
@ypaulbrown
@ypaulbrown Ай бұрын
enjoying how you make videos here n Central Florida, US...Cheers......Paul
@ollysworkshop
@ollysworkshop Ай бұрын
Thanks for the feedback.
@mike9500
@mike9500 Ай бұрын
🤣 wayne's world. hahahahaaha
@ollysworkshop
@ollysworkshop Ай бұрын
It's the first/only thing that I think of when Delaware is mentioned! I'm glad someone appreciated it. 👍👍
@matthewhibbs9602
@matthewhibbs9602 Ай бұрын
Great fix. On my myford 7 I made a solid block which I fixed the tool post to. It massively improved rigidity and was able to fit a larger toolpost. It's amazing how little you actually need the compound. If you scroll through Steve Jordans videos you can see the mod, which I'm sure you could adapt to your lathe.👍
@ollysworkshop
@ollysworkshop Ай бұрын
Thanks, I've seen a few of Steve's videos, I'll go and see if I can find it.
@HM-Projects
@HM-Projects Ай бұрын
Good plan to switch to solid toolpost, its the way on these small lathes.
@ollysworkshop
@ollysworkshop Ай бұрын
I'm looking forward to seeing the difference it makes.
@billmacfarlane4083
@billmacfarlane4083 Ай бұрын
Going through the same process myself. Great to see your experience. Thanks
@MrFactotum
@MrFactotum Ай бұрын
nice one Olly Far Eastern machines have to evolve, before there to a usable satifactory state see you next time👍👍👍👍 Kev
@Rustinox
@Rustinox Ай бұрын
I would call that a win, for sure.
@MattysWorkshop
@MattysWorkshop Ай бұрын
Brilliant job as always mate, Cheers
@ollysworkshop
@ollysworkshop Ай бұрын
Thanks Matty. Hope you are doing well.
@BLECHHAUS
@BLECHHAUS Ай бұрын
My minilathe will have a similar topslide. I think this will be a good improvement!
@ollysworkshop
@ollysworkshop Ай бұрын
Definitely worth a try!👍
@Paul-FrancisB
@Paul-FrancisB Ай бұрын
Great improvement for the lathe will be interesting to see your take on the solid toolpost. Good call for Hersch Tool, I've been watching him for a while has done a few good projects
@Festivejelly
@Festivejelly Ай бұрын
I never use a compound anymore. I use my nano ELS if I need to cut tapers or compound angles. It puzzles me that these lathes dont come with these systems given how cheap they are to make.
@ollysworkshop
@ollysworkshop Ай бұрын
The ELS is still on the list of things to do. Will check out the nano ELS. I have seen a video from Weiss for a lathe with ELS, but it looks a bit crap and no one seems to stock it. My lathe is over 15 years old, I don't think they had them back then!
@tankie287
@tankie287 2 ай бұрын
What diameter is the hole please mate ?
@ollysworkshop
@ollysworkshop 2 ай бұрын
From memory I think it was 160mm, hence the trepanning tool. Hole saws that big are silly expensive.
@homemadetools
@homemadetools 2 ай бұрын
Excellent work. We shared this video on our homemade tool forum last week, and people really liked it 😎
@ollysworkshop
@ollysworkshop 2 ай бұрын
Thanks for sharing!
@HaxbyShed
@HaxbyShed 2 ай бұрын
Skilled work!
@marley589
@marley589 2 ай бұрын
I thought it might be useful to repost my comment from the original video for viewres that missed it before it was posted. " Clamping the parallel shank of a tool by spring pressure is not used in industry for obvious reasons. Bellevile washers are used to clamp solid tapers into a socket via a drawbar where the inherent friction of the taper and drive keys stop the toolholder from spinning. The cutting tool is securely clamped in the toolholder. " Sealed collets would keep the chips out of the spindle bore. With about 2mm of free travel on a pair of Belleville washers do you need to have 1mm compression for clamping and the remaining 1 mm for unloading. If this is the approximate case as the load is non linear then the initial clamping zone of 1mm will be a small load and the unclamping extra 1mm of travel will be much higher. Would you use the clamping method of pulling the release bar back and tightening the nut by hand, then releasing the bar allowing the springs to clamp the part therefore a custom knurled nut may suffice.
@marley589
@marley589 2 ай бұрын
Clamping the parallel shank of a tool by spring pressure is not used in industry for obvious reasons. Bellevile washers are used to clamp solid tapers into a socket via a drawbar where the inherent friction of the taper and drive keys stop the toolholder from spinning. The cutting tool is securely clamped in the toolholder.
@bobbybishop5662
@bobbybishop5662 2 ай бұрын
I have had both of these mills , the Seig is a step below the Weiss . The PM version of the vm25 is a couple steps above the Weiss machine. The PM line of machines are the better deal.
@ollysworkshop
@ollysworkshop 2 ай бұрын
Hi, thanks for your feedback. Unfortunately we don't have PM available in the UK, I think the closest we have is warco. On paper it's hard to tell the different vendors apart for what looks like essentially the same machine.
@OWSNubbles
@OWSNubbles 2 ай бұрын
Always a joy to watch your uploads, thanks for sharing!
@ollysworkshop
@ollysworkshop 2 ай бұрын
Thank you, that's very good to hear.
@TheRecreationalMachinist
@TheRecreationalMachinist 2 ай бұрын
Nice work Olly 👍 Is that mysterious extra spindle poking out from the control box just for the chuck guard cover thing to sit on, or does it do something exciting?
@ollysworkshop
@ollysworkshop 2 ай бұрын
Thanks Matt. I'm afraid you're right, tis just for the chuck guard, nothing exciting.
@Rustinox
@Rustinox 2 ай бұрын
Good one, Olly. Just keep in mind that you're not alowed to make mistakes on dimentions anymore :)
@ollysworkshop
@ollysworkshop 2 ай бұрын
I'm sure I'll find a way to screw things up, just more precisely!
@Machine_NZ
@Machine_NZ 2 ай бұрын
Nice job Olly. DRO's are certainly a game changer on the lathe and the mill. Regards Kevin
@ollysworkshop
@ollysworkshop 2 ай бұрын
Thanks Kev. Looking forward to using it.
@MrFactotum
@MrFactotum 2 ай бұрын
great Demo Olly👍👍👍👍👍👍 i'm still old school, Imperial and Dials, just the way i was brought up, may be one day when i'm old and decrepid i'll fit a DRO 🤣🤣👍👍👍👍 nice one atb Kev
@ollysworkshop
@ollysworkshop 2 ай бұрын
Hi Kev. There's definitely a place for dials, and sometimes even imperial. A dial graduated in 0.01mm increments is a whole lot more accurate than a digital version with 0.01mm precision. I don't use my mill DRO that much, but when I do it's really handy. I'm expecting the same with the lathe DRO.
@RustyInventions-wz6ir
@RustyInventions-wz6ir 3 ай бұрын
Very nice work sir. Just done mine as well. It’s very helpful.
@ollysworkshop
@ollysworkshop 2 ай бұрын
Thanks RustyInventions
@ironhead65
@ironhead65 3 ай бұрын
Thanks for sharing. I’m still mulling over how I’m planning to attach my scales. I’m glad you shared your adventure. It is helpful to visualize!
@JeremyMakesThings
@JeremyMakesThings 2 ай бұрын
Same here, I need to get around to it. This was helpful.
@ollysworkshop
@ollysworkshop 2 ай бұрын
@ironhead65 @JeremyMakesThings Hi both, glad it was useful, took ages to edit! For the cross slide, I think the best solution is the magnetic tape as it can be kept compact, it's just more expensive than the optical scales. I may well upgrade when I've saved a few more pennies.
@andrewdolinskiatcarpathian
@andrewdolinskiatcarpathian 3 ай бұрын
Hi Olly. Fitting a DRO to my lathe was a game changer for me. Always a challenge to fit, but luckily mine was a kit designed especially for the Myford Super 7 and has an embedded solution for the cross slide. Very neat design. 👏👏👍😀
@ollysworkshop
@ollysworkshop 3 ай бұрын
Thanks Andrew. I'm looking forward to the convenience of the DRO. I've managed without for ~17 years, but definitely shied away from jobs that needed a lot of precision. I'll look up the myford kit as it may be transferrable as a technique.
@andrewdolinskiatcarpathian
@andrewdolinskiatcarpathian 3 ай бұрын
@@ollysworkshop The kit I installed is by MDRO and use magnetic scales. Because of their slim nature it means that the cross slide scale is fitted to a slim slot milled into the base of the cross slide. An incredibly neat solution. It’s proving to be very robust and accurate.
@davidberlanny3308
@davidberlanny3308 3 ай бұрын
Hi Olly, well done!! You made some good improvements too. Look forward to seeing you do the mapping. Have a great weekend!!
@ollysworkshop
@ollysworkshop 3 ай бұрын
Thanks David
@Bobs-Wrigles5555
@Bobs-Wrigles5555 3 ай бұрын
Well Done Olly, Did not know that those slides could be non linear along their length, but obviously the designer/builder did and allowed a way of correcting it. Just wondering how many units were made before they realised and did correct it, Always pays to buy 2nd or later generation products.👍 There may be a story in there for EV car buyers...
@ollysworkshop
@ollysworkshop 3 ай бұрын
Hi Bob. I think it's the rejects that get sold off by the no-name chinese brands. It said SINO on it, which is a well known chinese brand, so should have been good, but it didn't come from them. I think the way they become non-linear is if the photo-lithography goes wrong - e.g. the photopositive of negative or whatever they use is maybe not flat, or is at an angle to the glass. I'm sure there's lots of ways they can screw it up.
@Bobs-Wrigles5555
@Bobs-Wrigles5555 3 ай бұрын
@@ollysworkshop I suspect you're right about 3rd party selling off rejects.(side thought, What Chinese businessman wouldn't do this.)😉
@DivineMisterAdVentures
@DivineMisterAdVentures 3 ай бұрын
I discovered +/- 0.4mm adjustable ones for about the same price - smallest possible being 1/4 inch (6mm) Also hand reaming should eliminate the run-out wobble of a fixed setup.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Thanks for the tip, I'll see if I can find some!
@AaronEngineering
@AaronEngineering 3 ай бұрын
G'day Olly. Kudos mate, that was a bloody good idea mate. I have a similar problem with my colchester as I need a very slim scale to fit it. Hence why it still doesn't have DRO just yet. Cheers, Aaron.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Hi Aaron, it's a really "nice in theory" idea, and I wanted to do it. It could be made much better with a stronger spring (or possibly a gas strut as they have constant spring rate), or even with a continuous loop of wire that both pushes and pulls. There's been loads of great ideas in the comments, so maybe one day I'll get round to trying them.
@stevewilliams2498
@stevewilliams2498 3 ай бұрын
Your idea to convert to push/pull (pull/pull) does not have to run up inside the cross slide. As it is only a wire (2 wires), the interference with the tailstock would be insignificant compared to the scale.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Good point. I'll have a bit of a think on that one. Thanks 👍
@charlesstaton8104
@charlesstaton8104 3 ай бұрын
I think you gave up too soon. I know, easy for me to say, you obviously put in many many hours already, but hey just doing my job as a spectator. If you pull the cable straight out of the pulley and eliminate the cosine error as you mentioned, i think that is half the problem. The other half i think is not enough tension. I would try a MUCH stiffer spring, something strong enough to actually preload the nut against the leadscrew. Might have to double up or triple up on your aramid yarn. If that doesnt work then yeah, you will need to close the loop like you metioned. But I like the spring because (if stiff enough) it turns your acme nut into a zero backlash nut. If you're going to close the loop and use timibg belt you might as well ditch the linear scale and just use a rotary encoder. It would take up a lot less room. And the belts could be routed through those places where you didn't want a linear scale because it might get damaged. It would just need a low profile shield to keep chips off it.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Hi, thanks for the comment. I reckon I'll revisit this, but for the moment I've "given up" because I want to get the DRO fitted, and the lathe back in service. I agree a much stronger spring would be good, I was just working with what I had, that'll be an easy one to try. I also like the hydraulic idea that's been talked about, more just because I like it rather than it being the right solution. I would also like to try a rotary encoder. I'm really good at starting projects, less good at finishing them, so we'll see what happens.
@matthewhibbs9602
@matthewhibbs9602 3 ай бұрын
Perhaps you could do a conversion like they do for a myford ML7 or Super seven. Mill a slot in your cross slide and glue a magnetic strip there. I bought a kit fro M-DRO ,but I'm sure you could make one yourself.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Hi, that's certainly something worth looking at, thanks. 👍
@BM-jy6cb
@BM-jy6cb 3 ай бұрын
Thanks so much for this - you've saved a lot of us a lot of time. I often think up "creative" solutions that generations of real engineers have long since abandoned for very good reason!
@ollysworkshop
@ollysworkshop 3 ай бұрын
It's a flawed design, but it was drawn up in a few hours. I'm sure if man years were spent on it, a solution could be found, but in engineering the compromise usually wins.
@paradiselost9946
@paradiselost9946 3 ай бұрын
needs to be push-pull... two cables tensioned against each other. as you will see in applications like exhaust servo valves, throttle cables, or ailerons etc. as it isnt under load, mere fishing line will do... braided filament? lot more flexible. the cable has to pull on the slide in parallel, in line as it comes off the pulley. the angle gives a trig error... and places excessive load on the slide. using a rotary encoder, and a timing belt, with the same "stationary belt moving pulley" setup you see on larger gantry style machines... resolution will be dictated by the pulley diameter. as well as encoder... a small geared stepper will possibly achieve better resolution, but will need signal conditioning to give decent logic levels. how many pulses can you get per turn and how does that equate to travel?
@ollysworkshop
@ollysworkshop 3 ай бұрын
I covered the push-pull idea, used Kevlar thread, and pointed out the cosine error in the video. A rotary encoder is certainly one way to go with this. I'm not sure it's worth struggling with stepper motors though.
@HM-Projects
@HM-Projects 3 ай бұрын
I think every moving part adds some backlash, the fundamental physics can't be changed. Even the optical scale readers have backlash specified in the data sheets +/- 5um for the decent ones.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Yes, too many moving parts.
@HM-Projects
@HM-Projects 3 ай бұрын
@@ollysworkshop good to try things out nonetheless. If you're chasing microns lookup laser interferometer encoders 💸
@donmittlestaedt1117
@donmittlestaedt1117 3 ай бұрын
I encountered an application that had a push/pull hydraulic system to create an accurate and positive, backlash-free tool feed feed movement. No cable, no screws. You could still use your feed screw, the hydraulic would only move the measuring parts.
@ollysworkshop
@ollysworkshop 3 ай бұрын
That's definitely something worth trying then, thanks for the comment!👍👍
@charlesstaton8104
@charlesstaton8104 3 ай бұрын
I understand the principle, makes perfect sense. But in practice I don't see how it could ever be guaranteed 100% bled free of air. Air would cause hysteresis in the measurement. You say this was actually implemented somewhere, what kind of machine was it? Was it accurate enough for this application? Like within .00001"?
@donmittlestaedt1117
@donmittlestaedt1117 3 ай бұрын
@@charlesstaton8104 The original question as I understood it was, is there another way other than cables. I'm saying there is another way. I believe I did not say the method was developed. The systems were used on a wide variety of Wickes Crankshaft lathes (circa 1940? - 1970?) to rough out , and semi finish forged steel crankshafts prior to heat treat and finishing. The system is a platform for smooth control of motion by using opposed hydraulic devices. The idea is in control of motion and precision is in the measuring devices (scale, pick-up head). To answer the questions that come next, I would begin with: push a thin fluid in a small diameter piston (attached to the tool slide) in a small diameter cylinder through a tube into a matching cylinder that is attached to a head and scale to see what happens.Measure travel at the slide with an indicator compared to the the DRO. Going forward, I require recognition for the design and compensation where appropriate. Additionally, a small tank is required to supply fluid to both cylinders to accept fluid from one cylinder being pushed by the other, check valves to prevent back flow and added tube. The supply tank would be vented to room air, no pump is required. Movement of the tool slide would push to fluid back and forth resulting in travel of the reader head. Feed the tool in, head moves the read head in. Return the tool slide out, the read head moves back. All displayed on the DRO.
@donmittlestaedt1117
@donmittlestaedt1117 3 ай бұрын
@@charlesstaton8104 The supply tank allows all air to rise to the surface and dissipate. There is no chance of cavitation to form vacuum fracture in the fluid because of the very low speed of the fluid. Once air remaining after assembly is bled, it will be bubble free. No pump, slow fluid movement.
@MattysWorkshop
@MattysWorkshop 3 ай бұрын
Gday Olly, bloody shame this didn’t work out, it would’ve been a perfect solution for many lathes, really it’s a brilliant idea, Neil definitely had a creative mind and I hope to see more videos pop up over time on his channel, great video mate, cheers
@ollysworkshop
@ollysworkshop 3 ай бұрын
Thanks Matty. It was certainly something I wanted to try, I knew it would have backlash, but was eye opening to see quite how much. I could spend a long time refining it, but every step in the mechanical chain adds some inaccuracy which is unavoidable.
@peterhadfield873
@peterhadfield873 3 ай бұрын
I like the idea. It must be able to be solved or the reel type scales wouldn't work at all. Better wire options may be the stranded stainless wire used as gear cable replacement on mountain bikes, or, pike trace , even thinner stranded stainless wire used for the first few feet of a fishing line for fish with sharp teeth!.
@ollysworkshop
@ollysworkshop 3 ай бұрын
Hi Peter, thanks for the ideas. The original wire I used was gear cable from a mountain bike, but I'll look into the stainless fishing wire, that sounds promising. There are many areas of possible improvement on this, not least is a stronger spring, but I just built it with what I had lying around. Ultimately, if the spring is strong enough it would overcome any stiction and slop in the system, but it may make it hard to turn the handwheel!
@peterhadfield873
@peterhadfield873 3 ай бұрын
@@ollysworkshop The cable you used looked like the normal galvanised hi tensile stuff. the stainless is more flexible. cheers
@ironhead65
@ironhead65 3 ай бұрын
Great! I’ve the same issue with my lathe and had purchased a similar dro! I look forward to your solution!
@ollysworkshop
@ollysworkshop 3 ай бұрын
The brain will keep thinking about it. In the meantime I'm just going to push the splashback further back!
@ironhead65
@ironhead65 3 ай бұрын
@@ollysworkshop I really like the out of box thinking. I was resigned to putting the dro sensor on the chip side. You’ve given me hope!