😂 Happy Holidays.

We are so glad to hear this. Thank you for sharing.

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The Answer to parts being out of spec has as many answers as the universe has start. To boil it down , one or more of the 4 plastics variables are not where they were when the parts were good. Then that is caused by the condition of the plastic resin or one of the hundreds of machine settings. If you have some specific situations , we could offer some quality consulting to help come to a solution.

You can purge out the machine and aim the laser at the purge. The downside to this is the setting for the reflectivity of the plastic. The IR gun can give a reading that is not always 100% accurate (although it is often close enough). The positive of using an IR gun is the safety and repeatability of that technique.

To add to its yes very basic molds can be cleaned very quickly with cleaners but some moldshave very deep cavities and intricate slides or cams that may take a great deal of effort to clean around without taking the mold apart don't know much about the mold but it looks like a thin wall type of mold can really see the A half of the mold so it's difficult to tell but looks like a beginner mold to me

The best way I've found to clean difficult molds, that have alot of gassing in the vents is to first dry wipe the mold than use and cleaner like acetone, 99 percent alcohol is the best, 70 can work but not that great, always put alot of effort into cleaning the vents always clean as close to the cores as possible If you touch them but they may need polished after if the leaders pins slides cams horns or wear plates are black dry or corroded due to cycling its best to grease the to prevent mold protects or ejector faults, depending on the mold or type of material running through it saliva can remove some gassing pretty easily if there's significant building up the vents you can clean it with acetone depending on the mold and scrap anything you can't get out with brass or even more delicate molds sometimes wood also wood works very well with polishing compound after you clean the vents really good sometimes polishing them is good to prevent future buildup in the mold there's alot of different ways to do it suppose it depends on the person but the simple mold you sprayed cleaner in alot of people would be absolutely terrified to do that

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Thanks for watching and your kind words. To answer your question regarding 1/2npt lines and 1"npt baffles, vs 3/8"npt channels and 3/4" baffles, it truly depends on gpm/pressure that you mentioned. It would be helpful to know the gpm/pressure that the mold temperature control unit is dispersing at a minimum, and this can be achieved by in-line flowmeters similar to what Smart Flow offer. If the gpm continues to rise the larger 1/2npt hole could provide more adequate heat transfer. On the other hand, if the gpm is reduced when using the 1/2npt hole it could result in much lower heat transfer. NA vs Euro/Asia mold cooling can drastically differ in channel size, as mentioned about bigger is not always better unless you have the GPM and Pressure to back up the larger lines. A constant Depth, Diameter, and Pitch for colling lines also plays a role in effective heat transfer, so it is recommended that mold filling simulation is preformed by a qualified individual utilizing the mold attributes such as cooling line placement and mold material to understand the best scenario for mold cooling.