It's funny a year after this I'd do the same thing and more independently with a 1985. I also used DC plastics with a zip tie. You can get giant vinyl stickers to recreate the black (in my case yellow) number plate on the side which makes it looks better. Putting the points under the flywheel is so dumb, makes it annoying to set.
@Rapsgarage8 сағат бұрын
Yeah, it’s definitely an odd design.
@pierceddude2419 сағат бұрын
so my hot water boiler wont quit firing unless i cut the power. It has 2 zone thermostats even if i set them at 50 degrees the boiler still continue to fire on and off and send heat out in the building/
@Rapsgarage17 сағат бұрын
@@pierceddude24 So you know I don’t do HVAC work for a living. It sounds like a stuck relay or contractor in the boiler. The other thing I’d try after looking for a relay problem is disconnecting the thermostat wires to verify they are not shorted or the relay in the thermostats are not shorted.
@MoeLarrycurly122 сағат бұрын
After rewatching this I have found like in my shovel head the power wire goes to the bottom of the coil the bottom nut. And the top then goes to the points. Does it matter if that is reversed. Often thought it would be easier if I need to take the power off of the coil the coming from the battery. Would be easier to get to it the top and I was thinking of switching it. But I didn't know if that would cause any problems. 😉👋🏼
@Rapsgarage22 сағат бұрын
@@MoeLarrycurly1 if it’s a dual fire coil (only two posts) it doesn’t matter with the wiring.
@MoeLarrycurly121 сағат бұрын
@Rapsgarage I was kind of thinking that but I didn't know if internally inside the coil how it collapsed if the positive was at the bottom or the top would make a difference thanks for your reply
@jamessarti50884 күн бұрын
I have a E47 pump and it gave ground on the power stud and can't figure out why it has ground even with the all the wires unhooked
@Rapsgarage4 күн бұрын
@@jamessarti5088 sounds like something internal is shorted to ground. Also check where the power stud comes through the housing. The insulators can be bad.
@wahyuwirawan35045 күн бұрын
Why does the Harley 883 often lose ignition condition when it is turned on for 1 minute, suddenly it goes dead, I see the spark in the spark plug cable is gone, the ignition is turned off, it turns on again, it turns on again for a moment, the electricity goes off again, I have noticed that everything is normal, is the CDI dead in the middle or something, sir?
@Rapsgarage5 күн бұрын
@@wahyuwirawan3504 I have no idea what motorcycle you’re talking about. But if it’s fuel injected, it’s supposed to do that.
@jimlougeay98495 күн бұрын
After the rebuild everything works as it should but I can't stop the leak from under the valve block plug. The Meyer parts list says there should be a 9/16 ID O-Ring to seal it. Originally I had the plug only moderately tight. It leaked around the O-Ring so I toghtened it a little more. Observe leak and repeat until the O-Ring squeezed out from under the nut. I tried again with a new O-Ring with the plug tighter on initial installation, but the same thing happened. What am I doing wrong? I made a soft aluminum washer, but it leaks. Now I've made a lead O-Ring which I'll try next. This is frustrating. And I don't see that anyone else has had the problem.
@Rapsgarage5 күн бұрын
@@jimlougeay9849 I’m not familiar enough with these to help but I wonder if your system pressure is too high.
@jimlougeay98495 күн бұрын
@@Rapsgarage Probably not to much pressure since the motor barely slows when a cylinder hits a stop. I don't have a pressure guage with sufficienmt range to check the pressure, but I put the relief valve back about where it was. What's odd is that this critter is around 45 years old, and it never leaked before the rebuild even though there was an O-Ring there when I took it apart..
@Rapsgarage5 күн бұрын
@ is the o-ring surface flat and clean? I always flat file the surface to make sure there is not any burr or something that would cause a leak.
@jimlougeay98495 күн бұрын
@@Rapsgarage Both the O-Ring surface and the understand of the plug are perfectly smooth and flat.
@Rapsgarage5 күн бұрын
@ I would have no idea then. I would have to see it.
@petermcfelin59796 күн бұрын
good question. riddle me this batmen. if a harley sportster sport fires both front spark plugs at the same time? which it must or all hell would break loose. why the hell does the coil terminal on the left run the plug lead to the right spark plug? and vise versa. just to confuse the shit out of us and waste HT cable I suspect
@Rapsgarage5 күн бұрын
@@petermcfelin5979 I guess. I’m not familiar with what you’re talking about but I’ll trust your right. I have worked on many Sportsters.
@joevassel72246 күн бұрын
Do you have a link for the o rings inside the actual pump housing?
@Rapsgarage6 күн бұрын
I got the kit part number out of the manual. I got the manual with a Google search. I believe I bought the kit from eBay.
@caprisingh52557 күн бұрын
Thank you. I was all upset and mad af that I would need to call a technician to fix this. You showed me the release valve. I tried that. A minute later it turned right on. Thank you!
@Rapsgarage7 күн бұрын
@@caprisingh5255 that’s AWESOME! I hate having to reach into my pockets for money. Glad I could help and thank you for watching.
@caprisingh52557 күн бұрын
@Rapsgarage hi, actually, it turned on the heat, hit 220 degrees while I was writing this and then shut off right away not heating anything.
@Rapsgarage7 күн бұрын
@ sounds like either the pipes are frozen or the circulation pump is not turning. It’s over heating because it is not moving the water.
@caprisingh52557 күн бұрын
@Rapsgarage damn, i shut off the whole system last night around 6pm. I turned it on this morning at 7am. I hate to hear that but it may be frozen then. I drained out some of the water from the furnace itself but I guess that won't help. Thanks for your input. It should be 35 degrees today, let's hope that helps!
@edgardruiz8038 күн бұрын
so you don't have to refill with oil the pump before to put it together . that's my only question , thanks.
@Rapsgarage8 күн бұрын
That’s correct. What I also do is a complete cleaning of the oil system. The tank and hoses. Then when I refill the system I crank the pump by hand to get oil into it. Also when I start it for the first time I have the mower on jack stands so the rear wheels are off the ground. Then I work the controls until all the air is out of the system. Thanks for watching.
@edgardruiz8038 күн бұрын
@@Rapsgarage I have one of the pumps on my bench from a zt219 bobcat , the other one is working fine but this one was not working at all , but I will remove the oil from the wheels , pump and tank as well , Thanks for your response.
@Rapsgarage8 күн бұрын
Sounds good. Reach out if you need anything.
@edgardruiz8037 күн бұрын
@ thanks for your time.
@benspeeder8 күн бұрын
Best e47 video I've seen based on the thorough and complete disassembly and rebuild of the complete unit.
@Rapsgarage8 күн бұрын
Wow! Thank you so much for the compliment. I’m glad that I can help people. Thank you for watching.
@hawaiibikekahuna82049 күн бұрын
Why not put the valve in a cordless drill, pull it and lap at speed?
@Rapsgarage9 күн бұрын
@@hawaiibikekahuna8204 your just looking for the contact pattern. I’d be afraid that a drill would cut too much metal.
@inuyasha_11511 күн бұрын
Great video, my 47 stopped working and had a couple leaks, after watching this while doing it I got it done in a few hours. Only thing that was a bit of a pain was the seal for the ram, still got it done, cheers 🍻
@Rapsgarage11 күн бұрын
I'm glad you got it done. I had that same problem!Thank you for watching!
@nickpanhead720912 күн бұрын
Just watch this video you recommend for me, wow great job real how to detail. Question is there only one way the main gear for oilpump in gear box to go in. Or could you make a mistake and put that gear in the wrong way where it won't mesh with other gears, that are going to go above it
@Rapsgarage12 күн бұрын
Either way is fine.
@nickpanhead720913 күн бұрын
Came across your video. Thank you for posting. I have a 75 shovelhead. The whole top end is off, and I'm looking to split the right side case to reseal, because of a leak. Once I take points out and cam cover off. If I get the tool to remove pinion nut and gear. Do I have to do anything with the oil pump / gears to split the cases. Or once I remove pinion gear and hardware around cases, is it possible to split without touching the oil pump. I know i have to keep in mind what bolts come out of where on the cases and put back in the same order where they came from. Thanks hopefully you could answer that
@Rapsgarage12 күн бұрын
You’ll be able to split the cases without touching the oil pump however I recommend that you take the pump apart and inspect it while you’re there. I have a few really good videos on this that I’ll attach. If you have any other questions please reach out. Hydro Gear pump rebuild Exmark Toro Zero Turn Mower. kzbin.info/www/bejne/forZoIKBjr6md5Y Harley Oil pump install the right way Shovel Evo Pan kzbin.info/www/bejne/pGq7d2mwo8edZrs Oil Sumping Fix and Pump Rebuild Harley Pan Shovel Evo kzbin.info/www/bejne/a2XRaYVtZ8p9hZY Pre-lubing Priming your Harley engine with engine oil. kzbin.info/www/bejne/b6mlZXRqntt3i5Y
@Rapsgarage12 күн бұрын
Sorry one video is wrong. Lol
@nickpanhead720912 күн бұрын
@Rapsgarage thank you for getting back to me, at that point I mine as well replace the pump. Not sure if the pump that's on there is from '75 it looks like an early pump. Im going to try to split cases in the summer. But looking forward to doing it. Thanks again
@Rapsgarage12 күн бұрын
I’d only replace it if it needs it. It’s simple to check it out. It’s the heart of the motor…
@nickpanhead720912 күн бұрын
Yeah i guess it don't hurt to check it out, doing the same thing you showed in your other video. Good deal, I have to try to find someone who has that nut and gear puller. Thank you
@CR-ch7wl15 күн бұрын
Good video
@Rapsgarage12 күн бұрын
Thanks for watching!
@patrickjordan754717 күн бұрын
Those viter washers where do you install them on the bottom bolts or on under the tranny case?
@MoeLarrycurly119 күн бұрын
👍🏼👍🏼👍🏼🏍️👋🏼👋🏼
@Rapsgarage19 күн бұрын
Thank you!
@stevenpelican750220 күн бұрын
where do you put the screen ?
@Rapsgarage20 күн бұрын
It’s on the right side of the engine block at the back corner of the cam chest. If you email me at [email protected] I can send you a picture.
@JCcanU21 күн бұрын
Rap I use paper clip bent in a U to hold the lifters and pull the block. if your replacing the cam a scuff on a lobe don't matter.
@Rapsgarage20 күн бұрын
That sounds like a homemade tool that I have and should have used. 😂
@eazyrider612221 күн бұрын
TDC mark is used for static timing. Some set it advance for stock shovels without twin plug heads. Advance static timing TDC mark at rear of the inspection plug hole. For twin plug head Shovels approx 5 degree retard ATDC as a more complete efficiant burn over the dome pistons. The 35 degree advance timing mark is the maximun you want your Harley at dynamicly timed at 2000 revs. I guess its for those without a dial timing gun?. I have a Crane Hi 4 ECU and dual plug heads a V thunder cam anCV 40 carb and free flow tapped turbo pipes. 1973 Harley FX Shovel. I set mine dynamicly to 5 degree retard ATDC. front cylinder comp stroke. Using That same lower TDC dot the front edge of the dot touches the front of the inspection hole. The rear of that dot touches the center of the hole. When i put a dial timing gun on it i get 25 degree advance. I could hunt more advance but it pulls right through the rev range no problem and its in the safe zone forr longevity.
@Rapsgarage21 күн бұрын
@@eazyrider6122 I’ve always set my Shovels by following the HD manual or if I’m running a Dynatek 2000i I follow the manual that it comes with. I’ve never had a dual plug head but I do know that changes the time you should run. Thanks for watching and commenting.
@eazyrider612221 күн бұрын
@Rapsgarage Yeah no manuals factor in dual plug heads thats why im saying. With twin plug heads they fire earlier faster and more complete intant combustion. Its mentioned in the Jalopy Journal forum and Choppa Cult forum yada yada yada. Ive been speaking to a man who has built 2 x93" stroker Shovels with twin plug heads on both and he always set the timing retarded past TDC about 5 deg. He is still currently ownes and runs one of those bikes. Just thought id mentiin it as its food for thought.
@theflavins22 күн бұрын
I cannot thank you enough for this video and the immense help you've provided to not only get my generator operational again, but the knowledge you so readily shared. Thank you!!
@Rapsgarage22 күн бұрын
Wow! Thank you so much for the very kind review. You made my day today. You ROCK! Thank you for watching.
@regularsteve8422 күн бұрын
Thank you!!
@Rapsgarage22 күн бұрын
You're welcome and thank you for watching.
@stevenjacobson817724 күн бұрын
It’s not the screws it’s you. The cv40 used JIS SCREWS NOT PHILLIPS Japanese industrial standard check out vessels JIS screwdrivers
@Rapsgarage23 күн бұрын
I've never heard of this and will definitely check this out.. Thanks
@Rapsgarage23 күн бұрын
Ok I just looked this up and I'm going to order a few JIS screw drivers. Thank you for the information!
@Mechneck197324 күн бұрын
Nice explanation! Great display of info as well.
@Rapsgarage23 күн бұрын
Thank you and thank you for watching.
@benderbender123325 күн бұрын
ir0nheads rule!!! 🤘😎🤘
@donald441625 күн бұрын
Yeah , thanks for not showing the pump draining part, I got unit off the truck Iike you shown in video, I checked screens there clean good shape, 👍 I opened drain plug and that wasn't funny 😮 I got blasted in right shoulder in my coat darn it with hydraulic fluid , had bit pressure I did realize this, So now I got find out how get darn plow pick up shaft down release it too float mode
@Rapsgarage25 күн бұрын
This pump showed up for me to fix without the truck so I didn't realize it can store pressure. To be honest, I don't know much past what you see in this video about these pumps but I'm sure I could figure it out. I have another video that may help you. kzbin.info/www/bejne/aaelfZyolJVsf5I
@donald441625 күн бұрын
@Rapsgarage Hi, from Don, I figured the Meyer pump it runs fine with manual, I had to use my garden tractor 12v battery hook it up to positive from battery to pump motor positive, then ground the pump to battery, then just click each solenoid on the positive wire, they all work, then I found out the black wire was the down solenoid, So with Ratchet strap hooked on chair real tight over the piston top with me touching black wire it went down as long as the red and black was together I could Ratchet the piston all way down , So what was wrong with mine water was in it bit and froze So No fluid would flow, I drained it all out let it set dripping out , then refilled it, 1" 1/2" from top using black zip strip as dip stick and it's back working fine 😀 I filled pump with VP Ultra J20A Hydraulic fluid it's good from -10° too 95° from Tractor Supply 2 us gal was lot cheaper than Meyers pump fluid
@Rapsgarage25 күн бұрын
Water will mess them up for sure. Great job finding the problem. Thank you for watching and commenting.
@Kiatairbrush26 күн бұрын
Bought a new Twin Fire II coil that comes in Dynatek 2000i set. Primary coils have good resistance, BUT secondary is 38.x kOhm. Verified with 2 new multimeters, one of them is Fluke. Is it a bad one???
@Rapsgarage25 күн бұрын
It sounds like it’s good. You can always call Dynatek and they can give you a better answer than me. Thanks for watching and if you need any further help, please let me know.
@TheRoguelement27 күн бұрын
I'm sorry bro.. but I just can't watch you anymore . You just went ahead and assembled this entire trans and NOT a DROP of assembly Lube my britha not a drop ?????????????? did you read somewhere that your supposed to put this together DRY ??????????????????????????????
@Rapsgarage26 күн бұрын
I didn’t state in the video but I did put a light coat of oil on the wear points. You can see it on my fingers. Also not stated is I fill the bike with oil and rotate the rear wheel to per lube the trans. If you watched any of my other transmission build videos you see my lubing them. This was a quick video for this bike and an afterthought. If you’re finding other peoples videos that you’re happier with that I understand. Thank you for watching
@Kiatairbrush27 күн бұрын
Can we use third party RS232 programmer to do this? What device does this programmer show in Device Manager? I m just in a hurry as getting the kit might take quite a while as i m not in US
@Rapsgarage26 күн бұрын
I have no idea at all. I’ll plug it in tonight and check.
@Rapsgarage26 күн бұрын
If you email me at hdrap_1999 I can send you pictures of what it looks in the Device Manager but it looks like this. Manufacture: FTDI Location: USB Serial Port 9600 BPS, Data bits 8, Parity None, Stop Bits 0, Flow Control None Hope this helps
@Kiatairbrush24 күн бұрын
It works! Get a USB TO RS232 cable and locate the RXD and TXD pins and connect them to Green and Violet cable. Ground all the devices and voila! Thanks Sir for the great details in the video!
@Rapsgarage24 күн бұрын
Awesome! I’m glad I could help! Any chance you make a video and send it to me so I can see you do that?
@laurentruesdale408827 күн бұрын
Thanks for posting. Always enjoy your videos.
@Rapsgarage27 күн бұрын
Thank you for watching.
@amaralbanna762727 күн бұрын
How many psi normally oil pressure to harley evo? Because my harley high pressure
@Rapsgarage27 күн бұрын
Normal pressure varies a good bit depending on how hot the bike is. Idle cold can be 60 psi. Hot it could be 5 psi at idle.
@amaralbanna762727 күн бұрын
@Rapsgarage but my motorcycle high pressure until 40 psi. Normal or not ?
@Rapsgarage27 күн бұрын
That is Normal
@amaralbanna762727 күн бұрын
@@Rapsgarage not noise to lifter tappet ?
@Rapsgarage26 күн бұрын
@ none. Have you checked your tappet screen filter.
@MoeLarrycurly127 күн бұрын
Yep I don't know much about setting squish area and things like that but. I hope to learn Thank you
@Rapsgarage27 күн бұрын
It’s well within your skill set.
@MoeLarrycurly127 күн бұрын
@Rapsgarage well if needed I'll try 😸
@Lanesplitter27 күн бұрын
Straight to the point, no-nonsense content as always.👌 I had to set my squish with soft lead solder (0.060” thick) which entailed a little more assembly since I don’t have access to a dial test indicator or a depth-mic. 👍
@Rapsgarage27 күн бұрын
That's a good way to figure out where your at.
@JCcanU27 күн бұрын
I enjoy watching all your Videos , Hope you had a good Xmas and new year Rap
@Rapsgarage27 күн бұрын
I did as I hope you did too. Thank you for watching!!
@edsmith256228 күн бұрын
Good shop practices=A, Processes=A, Economy of words= A. Well done
@Rapsgarage28 күн бұрын
Thank you.
@meseahunt29 күн бұрын
going to the dealer today and get my rebuild kit, thanks for the video 🤠
@Rapsgarage29 күн бұрын
@@meseahunt Awesome! I’m glad I could help. Reach out if you need anything further.
@RichFortuna-hr8xsАй бұрын
thanks this was a big help. Thanks for your time
@RapsgarageАй бұрын
I’m glad it helped. Thanks for watching.
@customgaragemoto7590Ай бұрын
Wow👍👍👍👍👍👍👍😀
@customgaragemoto7590Ай бұрын
Top👍👍👍👍👍👍👍👍
@customgaragemoto7590Ай бұрын
👍👍👍👍👍👍👍👍👍
@RapsgarageАй бұрын
@@customgaragemoto7590 thank you
@customgaragemoto7590Ай бұрын
Super 👍👍👍👍👍👍
@RapsgarageАй бұрын
@@customgaragemoto7590 Thank you 😊
@JohnOlatunji-u4rАй бұрын
I have an electrical diagram but it doesn't seem to make sense to me, for example on the ignition coil, each coil has 4 wires on the connector to the coil but on the diagram there are only 2 wires in each coil.
@RapsgarageАй бұрын
What model and year Biker are you talking about?
@JohnOlatunji-u4rАй бұрын
@@Rapsgarage No it's actually a car that I'm talking about.
@JohnOlatunji-u4rАй бұрын
@@Rapsgarage Lexus LS430
@RapsgarageАй бұрын
OK, sorry. No, I don’t know anything about that.
@JohnOlatunji-u4rАй бұрын
@Rapsgarage ok no problem thanks
@JohnOlatunji-u4rАй бұрын
Hello sir are you also familiar with Lexus 3uz engines?
@RapsgarageАй бұрын
@@JohnOlatunji-u4r not at all. Sorry I’m unable to help you with that.
@michaeljohnson3559Ай бұрын
Will this work with 83 fxsb 4 speed with primary belt ?
@RapsgarageАй бұрын
If it uses this style clutch, it will. A lot of times the belt manufacturers have their own set up and you don’t need this. You would have to pull it apart and look at it to see. If you need any more help, let me know and I’ll give you my email address and you could send some pictures.
@michaeljohnson3559Ай бұрын
@@Rapsgarage Thanks... Stay tuned
@rcanoli99Ай бұрын
Wow that was a smart fix using a washer to push out the gear! I'm sure I would've wasted time and money buying new kicker gears when $1 washer solved the problem. Nice! Is this the transmission in your knucklehead now?
@RapsgarageАй бұрын
Yes. This is the transmission in and my knuckle and the washer still on it and it all works perfectly fine. Thank you for watching. I appreciate your support.
@rcanoli99Ай бұрын
@@Rapsgarage Nice! So it's doing the job for ya that's great. You mentioned it doesn't rotate so you know it won't wear out anytime soon ... beautiful, you cheated "the man" on that one! 🙂 Can I ask you a related transmission question? Do I absolutely need that expensive fork alignment tool? Can't I just use feeler gauges and measure to find the middle, then shim the forks if I need to? I can't rem if it was you or someone else said that you don't really need it, that there's a way to do it with the lid...? If I had a ratchet top I'd buy it bc it isn't too expensive ~$75 but for plate shifters like mine it's $165. I love tools but that's a lot of cash for something I'll probably only use only once maybe twice. Hope you had a Merry Christmas and Happy New Year 2025 to you and yours! And thanks for sharing your knowledge and experience your videos are a BIG help.
@RapsgarageАй бұрын
On the rotary top transmission, you can put the rotary top into the neutral position and then set it on the forks. After that you pull it off and you can eyeball it and see if they need to be moved to one side or the other. You can also use feeler gauges like you’re talking about, but if you move the fork when you hit it with the filler gauge, it could cause you to have readings that are wrong. Like I said, I’ve eyeball them and they’ve been fine. Let me know if this makes sense to you. If it doesn’t, I can explain it in a different way.
@rcanoli99Ай бұрын
@@Rapsgarage Thank you yes that makes good sense I can see it would be easy to nudge the fork and not notice. It's good to know I can set the forks w/out tool. It shifts fine it just leaks like a mofo so I want to Glyptal the case I know that 1201 is good stuff. We got an oven for the shop now so I can bake it if they recommend it. Hopefully that plus a few other fixes should do the trick! Thanks so much for the replies and all the help. You got me psyched to seal up this leaky 4-speed once and for all.
@RapsgarageАй бұрын
@ no problem. Reach out if you need any help.
@dannylopez9994Ай бұрын
What type of oil filter do you use?
@RapsgarageАй бұрын
Thank you for watching. www.rockymountainatvmc.com/parts/hiflo-premium-oil-filter-p?v=6922
@mattlong212Ай бұрын
Silicone lube on the pistons and orings
@RapsgarageАй бұрын
@@mattlong212 can you post a link to what you’re talking about.
@mattlong212Ай бұрын
@@RapsgarageI read this in the harley service manual I have a screenshot but Idk how to upload it into the commment section
@RapsgarageАй бұрын
@ ok. I’ll check out the manual. Thx
@Chris-pf9xdАй бұрын
What is the name or number of the tool you used to measure the socket?