Conventional wisdom would never indicate the lathe as the problem when you are turning a part that long and thin for goodness sakes. Use a follower for what they're made for and wala. Oh and actually clamping one end in the chuck instead of between centers cuts down on chatter.
@alansmith32203 күн бұрын
Have just bought same lathe, thank you for the well explained video.
@Robbeerrtt3 күн бұрын
Your anti-chatter wire seems extremely effective. I'll have to give this a try. Great work.
@Dermot-t2d6 күн бұрын
Great channel. I have learnt something from you, and I was a fitter/machinist for over 20 years. You seem to be somewhat different from most other engineers. I will definitely continue watching your channel. Thanks so much
@Lukers_tinkering6 күн бұрын
Thanks for the comment and feedback!
@davidtaylor612412 күн бұрын
Is your lathe levelled and bolted down? Mine is neither of those things :( I managed to build a working loco with it, but everything has a taper, including the cylinder bores.
@Lukers_tinkering10 күн бұрын
@davidtaylor6124 All lathe beds have twist, this needs to be sorted before turning. Otherwise, you'll get tapers. The cylinder and pistons will be the biggest problem. I have an old training video somewhere on the channel that will help you with this.
@RockerMark13 күн бұрын
You make it look easy! The casting process is very interesting and that loco is superb!!!
@Lukers_tinkering10 күн бұрын
@RockerMark thanks! Done a few castings 😆
@davidtaylor612414 күн бұрын
The finish straight from the mold looked amazing!
@Lukers_tinkering10 күн бұрын
@@davidtaylor6124 that's the reductant. Coal dust works for copper and cast iron and bronzes. Cake flour works really well for aluminum and brass...
@RustyInventions-wz6ir14 күн бұрын
Wow. Great work. This is work on the next level.
@Lukers_tinkering10 күн бұрын
@RustyInventions-wz6ir thanks, was designed to be a challenge, but it turned out nice, I think.
@improviseddiy14 күн бұрын
I have never heard of chromite sand. What do you use for cores?
@Lukers_tinkering10 күн бұрын
@improviseddiy it's used extensively in specialized casting applications, normally with phenolics. I used the last of what I had when I did that casting and have found a workaround that actually is an improvement. The cores are just a linseed mix, baked.
@landonlawhead776414 күн бұрын
man, no
@graveneyshipright15 күн бұрын
Thanks for taking the time to video this and post it. The casting process fascinates me.
@Lukers_tinkering10 күн бұрын
@@graveneyshipright my pleasure...
@jirvin450515 күн бұрын
Great video. So looking forward to your casting series for the new build we are following
@Lukers_tinkering10 күн бұрын
@@jirvin4505 casting videos are tricky because I need help. But they are in the pipeline...
@davidtaylor612419 күн бұрын
Nice work!
@improviseddiy20 күн бұрын
Great tutorials!
@RustyInventions-wz6ir20 күн бұрын
Great videos. It’s going to help me a lot with the steam engine I’m working on. Thanks. I forgot about this, been reminded by a fellow tuber and countryman “Improvisediy”.
@modelengineeringadventures22 күн бұрын
Excellent channel Luke have a look at my fixture for steam chests.
@Lukers_tinkering22 күн бұрын
@modelengineeringadventures thanks... could you send me a link? Had a quick look at your channel, but I didn't see a specific video. Your work looks very neat, by the way!
@vintageharleysrevived26 күн бұрын
This is a great video! One of the most thorough and informative videos on stator replacement I have seen. The gasket making portion was excellent! Machining new parts, improving the design and lubrication, that is so you Lukers! Many other great tips and procedures! Love it! What material did you use to make the gasket? Great job! Ride Safe!
@Lukers_tinkering26 күн бұрын
Thanks! I really appreciate getting feedback from someone that knows how to work on these bikes! Then I know I did the job right! The gasket material is called Flexoid, its a common oil resistant 0.3mm paper gasket available in South Africa. I've emptied a few fuel tanks and still no leaks so looks like I got a good seal. I was thinking about your air filter and I'll drop a few pictures in my community section of how I tackled my filter. I suspect you've already solved the problem, but sometimes its nice to see how someone else solved the same issue...
@vintageharleysrevived25 күн бұрын
@@Lukers_tinkeringYes, I will check that out, and Thanks!
@Dr.More_MalpracticeАй бұрын
As a new owner of a combo lathe in good condition, I as well as my neighbor who is a retired machinist tried everything we could think of to stop chatter in some projects with minimal luck. You just opened my eyes to a new approach. I never thought of copper or lead wrap. Thank you for the info and the detailed explanation.
@improviseddiyАй бұрын
Driving on a prayer! You were lucky.
@Lukers_tinkeringАй бұрын
@improviseddiy actually impressive that it took me so far with no charging. I did a little under 400km that day...
@someone3533Ай бұрын
Excellence.
@RB-yq7qvАй бұрын
Just putting this out there but if you had a Gold wing I'm sure this problem would not have arisen or lets say a BMW RT100R. Just saying my mates are forever fixing their Harley money pits while I just keep on rolling. Quality over quantity if you expect to get home.
@Lukers_tinkeringАй бұрын
I'm lucky that I can do all this work myself, so it's actually incredibly cheap. I find the parts, etc. Much cheaper than my Honda Blackbird.
@Rahuls16Ай бұрын
Too much overhang of cutting tool give rise to vibration
@MinhNguyen-dk7mlАй бұрын
Hi sir, Can you please make a video to guide you in performing finite element analysis simulation on boring tool when machining, I really want to learn from you, thank you for making this video.
@RobertBrown-lf8yqАй бұрын
Some bloody good tips ‘n tricks there mate 👏👏👏 I’ve got my ( gunmetal) cylinders bored and externally machined. Just about to start the porting…. so your insights are timely. Looking forward to the ‘valve’ video. I think you mentioned that some discrepancies on the ports can be ameliorated during the machining of the valve. Great stuff on the piston/bore fitting too. I’ll twig my order of operations to follow your logic ( re. ‘burrs’). Once again, Thanks. Robert 🇦🇺
@MetalMetz88Ай бұрын
rubber bands!
@garyseverson3094Ай бұрын
They make lead tape for altering the swing weight of golf clubs I wonder how well that would work especially on a long stickout boring bar.
@paulrayner4514Ай бұрын
some great tips there Luke👍
@PaulEkbАй бұрын
Добрый день шплинт ставить обычный или пружинный mashine dowl spring a not spring?
@Lukers_tinkeringАй бұрын
Its called different things depending on where in the world you are. We call it a machine pin, check the pictures, the fasteners shop will know what it is...
@PaulEkbАй бұрын
С прорезью или цельный?
@perrystalsis55Ай бұрын
Great stuff LukeR, really enjoyed that! 😊
@improviseddiyАй бұрын
Very nice and detailed video! I want a milling machine like yours! 🤤
@improviseddiyАй бұрын
Very nice and detailed video!
@iainbirrell7210Ай бұрын
Fantastic video LukeR, some of best machining advice I've seen on KZbin in a long time. Many thanks for sharing this info, much appreciated 👏
@6Sally5Ай бұрын
Same principle to eliminate anvil ring by wrapping chain, setting on a bed of silicone, and/or sticking magnets to them. It changes the frequency.
@RustyInventions-wz6irАй бұрын
Very nice work sir. Lekker man.
@Gearz-365Ай бұрын
Despite being born in the digital age, I am obsessed with model engineering. I would even love to be a part of the craft, helping keep both the interest and a piece of history alive. I'm excited to see all of what you yave planned! ⚙️
@jackharty1751Ай бұрын
I’d love to see a video about the home casting. I would like to be able to produce my own castings in cast iron for model engineering projects. I can’t find a good source of info for how to achieve the temperature to melt cast what to add once it’s melted etc.
@peterparkin6732Ай бұрын
Baie dankie, Gaaf van jou.
@Lukers_tinkeringАй бұрын
@@peterparkin6732 hoop dit help...
@improviseddiy2 ай бұрын
Great tutorial! I use my 123-blocks to square stock in the chuck. I will remember the wet rag hack. I would like it if you could discuss press fit tolerances as well (not everyone has machinery handbooks).
@Lukers_tinkeringАй бұрын
@@improviseddiy thanks, will do...
@modellingmark2 ай бұрын
May I ask your opinions on a couple of points. When it comes to machining cylinders, I take a clean-up cut off the valve face. Use this to align the 90 degrees, then cut the front cylinder face, then the rear and bore so that the bore is true to the rear cylinder face, pretty much as you do. Then I take the casting and put it in a mill with a rod the same size as the bore and tap this down in the vice. Then I can measure from the top of the rod and machine an accurate distance from the centre line of the bore to the valve face, with a bit of maths. This would seem to be more accurate than your masking tape method? I'd love to hear your thoughts. Secondly, and probably more straightforward, would the be a problem with using JB Weld to fill an inclusion in a casting rather than sleeving? JB Weld is rating to 260C, but I don't know if there are other factors that I'm not aware of. Thanks for taking the time to read my lengthy comment.
@Lukers_tinkering2 ай бұрын
I always recommend staying with a method that works for the individual builder. Having said that; I would consider the tolerance stack up on your milling setup as well as the cutter CL relative to the valve face. The minute you take a part out of a chuck your accuracy starts to suffer. I normally check the outer bore dimension to the valve face with a vernier on the lathe as I go, but generally this dimension is not critical on our builds, and I won't re-chuck unless its considerably out. I can only speculate on the JB weld, personally I've never used it in this application. I would guess that volume change due to water absorption will be a greater issue. I suggest the following. Machining a test button (blind hole into the same material-fill with JB weld), skim the end and check that a strait edge passes over. Boil in water with a little steam oil and check with a straight edge. If you do this a couple of times with no issues then it should be ok.
@modellingmark2 ай бұрын
@@Lukers_tinkering Thanks for your very helpful reply. If I need to fill an inclusion in a cylinder I'll try the test you suggest before committing it to the job. I'm just thinking ahead as I have some cylinder castings that I haven't tackled yet.
@derekblake93852 ай бұрын
I love your type of attitude towards model engineering, so glad I found your channel
@RustyInventions-wz6ir2 ай бұрын
Very nice work sir
@Lukers_tinkering2 ай бұрын
Thanks!
@timrichards33592 ай бұрын
Best video for my apprentice to watch
@Lukers_tinkering2 ай бұрын
@timrichards3359 lovely comment! My videos are more for the home workshop with smaller equipment, though.... the training I give for industry is different.
@Aido-ci1kd2 ай бұрын
Fantastic channel I'm learning so much
@Lukers_tinkering2 ай бұрын
Thanks, I'm glad its helpful.
@taranson30572 ай бұрын
This is a great channel. I always look forward to seeing your process.
@Lukers_tinkering2 ай бұрын
Thanks! A little different on small aspects...
@namtrieunguyen76302 ай бұрын
Hi! Can you share how to make an inertia piston? Is it possible to use a 1-way spring valve, albeit modifying the spring to make the valve more prone to vibration?
@vintageharleysrevived2 ай бұрын
Great Video! I am thinking about how many original 1 off motorcycle parts I could fab with these techniques. Thank you for this!
@Lukers_tinkering2 ай бұрын
Thanks for the comment. I have two passions the one being bikes and the other making these types of models. I've made a few things for my Harley using these techniques!