Tapering Train Rail
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Пікірлер
@MXENT101
@MXENT101 17 күн бұрын
Does this work with a 3d printed mold? my print filament is PLA+ and melts at 150-250 degrees celsius. Cheers.
@MrSmithDotShop
@MrSmithDotShop 16 күн бұрын
I haven't tried it with 3d printed molds but I suspect it would work. In another video I poured CerroBend into plastic tubes (pipettes) to measure the expansion during the cooling. I think the pipettes are polystyrene with a melting point around 240C to 260C which is much higher than the 180C of PLA. That said CerroBend melts at 70C. If you put your PLA print in boiling water does it soften excessively?
@MXENT101
@MXENT101 15 күн бұрын
@@MrSmithDotShop I'm not sure. I'll give it a shot and get back to you. Thanks.
@eurowerx4267
@eurowerx4267 20 күн бұрын
Nice!! What brand scissor table?
@MrSmithDotShop
@MrSmithDotShop 16 күн бұрын
It's a Blitz/Rotary Master Gear model: MGO. This came from a Volvo dealership. The pump didn't work and I'm not sure they every used it. It looked brand new. The local hydraulic shop found a tiny piece of swarf that was holding the high pressure pump open. Easy fix. The yellow tooling was all shop built and can be easily configured to other vehicles.
@TooManyHobbies-74
@TooManyHobbies-74 Ай бұрын
Awesome!! And awesome idea on both rubber sides. Somehow thats probably better too
@MrSmithDotShop
@MrSmithDotShop Ай бұрын
Thanks. I have found that the rubber caps have worked great. It also has the additional advantage of being super easy to clean.
@TooManyHobbies-74
@TooManyHobbies-74 Ай бұрын
@@MrSmithDotShophow do they not come off without the metal clamps?
@nbctcp3450
@nbctcp3450 Ай бұрын
is that the same machine as circular saw for wood?
@MrSmithDotShop
@MrSmithDotShop Ай бұрын
Similar but this saw is made specifically for cutting mild steel. The rpm is lower. The chips are retained as opposed to being thrown everywhere. The saw is also fitted with resettable thermal protection to prevent overheating in the event you go over the duty cycle and/or are running a dull blade.
@opieshomeshop
@opieshomeshop 2 ай бұрын
*_Im suspecting those rails are going to crack and break up on the milled areas after they are put under load from the locos._*
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
I assume you suspect edge fretting and checking due to them being milled flat. They were crowned onsite which should prevent abnormal wear. These are temporary transitions between badly worn track and a new switch. After installation the rail profiles were ground to match the old rail. It's easier to crown them during the grinding process as none of the rail was worn identically. Speed is already reduced on this section. The concern isn't rail wear but rather wheel damage. These will only be in service a few more weeks.
@muushkin
@muushkin 2 ай бұрын
Nice. Is this model/stl available for download?
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
The model is on GradCAD: grabcad.com/library/60-live-center-grinding-fixture-1 you also should look at the full length video: kzbin.info/www/bejne/fWLJgoV8nJ6ai9U&ab_channel=RandySmith I would recommend changing the location of the set screws as they are difficult to reach without removing the crank axle. I also don't think you need the step pulley as I've always kept it on the largest pulley.
@muushkin
@muushkin 2 ай бұрын
@@MrSmithDotShopthank you 😃
@Cookie-Dough-Dynamo
@Cookie-Dough-Dynamo 2 ай бұрын
Get ready for the experts whining about the lack of coolant...
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
It's sure to happen. My guess is that it would still spark near the bottom even with coolant. The thermal shock would likely kill the inserts in short order. It would likely also evaporate a lot of coolant. Nobody likes a foggy shop, not to mention dealing with the wet chips. If I can run dry I will. I thought about setting up an air blast to keep the chips clear but this tool actually has fairly decent clearance and chip clearing wasn't necessary.
@Dreddip
@Dreddip 2 ай бұрын
I was waiting for the ones talking about the way he says "Chamfer"
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
@@Dreddip I'm told I also pronounce guillotine wrong...
@LMYToffical
@LMYToffical 2 ай бұрын
Well I’ll be. My lord Quincey has returned and yet he is stronger than ever! LONG LIVE THE QUINCEY DYNASTY! On a side note how is Damion doing? He better be keeping up the good work like usual. Well I’ve got to go, Quincey and I have a scheduled brunch at the old coffee shop down the road past 4th street. Cheerio! 🎩☕️
@LMYToffical
@LMYToffical 2 ай бұрын
Oh or brunch was splendid, Quincey and I ordered the usual of black Indonesian special with a cream twist. Quincey is such a doll, he told me all about his working space and his boss. Now I was wondering if Damion would like to go out for an old cup of joe in the afternoon. Also on a side note I was wondering if my dearest man Christian would help me move into my living quarters. I just moved into a new apartment and I was wondering if my good chap Christian would be willing to help a fellow out. Catch you on the Quincey 🎩☕️☕️
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
@@LMYToffical WTH!
@LMYToffical
@LMYToffical 2 ай бұрын
I dare say, it seems my lord Quincey has been working too hard and is quit exhausted from all the work he has done. It also seems my compadrant Damion is filling Quincey’s shoes and doing a phenomenal job! Keep up the good work old chap ☕️🎩
@LMYToffical
@LMYToffical 2 ай бұрын
Classic Quincey ☕️
@harolddevries5977
@harolddevries5977 2 ай бұрын
More. Safety gloves advised. The tool force on tool breaks wrong direction. Safety shoes on? The machine has safety door which is open during milling?.And the fleece vest will melt. We use mandatory cotton clothes. The metal is flying towards th user. Also the forklift is not calibrated and tested for safety. We also use good visible sticker for that. Do not put so much stuff on the machine. A falling machine tool is sharp too. At least safety glasses an ear plugs.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Good call on keeping too much junk on the machine. I cleaned it off today. The EU has some very nice safety clothing. I do need to address the cotton hoodies, not just for the material. The cut direction was my bad. This was filmed on a cellphone. I'll get a camera mounted inside next time. I didn't catch the prescription glasses he was wearing. A few different operators rotated through this job. I appreciate your eye to detail.
@harolddevries5977
@harolddevries5977 2 ай бұрын
Ok teaching and learning is ok But putting a new part in on a not cleaned table? Really? In the Netherlands a poisoning fossil fueled engine is not ok in closed areas. Sliding loads on a forklift with other loads is really dangerous. And a homebuild lifting tool is only allowed after proof of design and testing with lot of rules and external companies. We are also not allowed to use a crane without study and also not if there is not an calibration and test sign with date clearly visible on the hook. You can get a fine if not obeying the rules and the company too if equipment is not safe. Wow!
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Harold, thanks for taking the time to address all of the shortcoming of this job. This will prove to be a good catalyst to update some equipment and procedures in the shop. A new monorail hoist and rail clamp are in the works. This will allow the parts to be picked from the floor. Good note on the cleanliness, gloves, and other PPE. We discussed your points in depth and identified a few other deficiencies. We will correct our cowboy ways. Thanks, Randy
@TheDude19Echo
@TheDude19Echo 2 ай бұрын
Hey harorld, get a life. So sick of all the YT karens like you.
@назаррибак-м4ъ
@назаррибак-м4ъ 2 ай бұрын
Мальвіна у мене є ключик 🤣 і нема проблем😊
@kexler11
@kexler11 2 ай бұрын
Lol. A 36 inch pipe wrech cast aluminum would still destroy this wrench, not really a functional wrench but a showpiece
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
I suspect you are right considering many of the quality aluminum pipe wrenches are forged as opposed to cast. This was also cast in an open mold which is terrible for uniformity and we do not have a heat treat oven big enough to bring this to a T6 state. But for display is has been great.
@markrix
@markrix 2 ай бұрын
For once he's the guy with the biggest tool, mission complete
@pakassassin9605
@pakassassin9605 2 ай бұрын
Appreciate it
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Thanks
@davidjteo
@davidjteo 2 ай бұрын
Overall, this video is very nice.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Thank you very much!
@jasonhawks2225
@jasonhawks2225 2 ай бұрын
I would recommend a brace mid-way to prevent spreading. Nice job.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Thanks. I originally had a similar thought, I even grabbed some flat bar with the intention of putting a length across each end. After welding the round bar and checking the fit I decided this was adequate for the six 4' sections that needed to be tapered. If rail becomes a regular job I'll pick up a proper rail clamp.
@captainbube1217
@captainbube1217 2 ай бұрын
Solid tool 👍
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Thanks!
@Holden.Tudiks
@Holden.Tudiks 2 ай бұрын
Hell yeah
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
My thoughts exactly. Thanks
@MOTOMINING
@MOTOMINING 2 ай бұрын
Maybe it doesn't matter, but I'm thinking you've produced a slightly concave surface by doing it this way.
@RuudAlthuizen
@RuudAlthuizen 2 ай бұрын
Putting the taper in the fixture, by raising the part on one side would have helped. (Coming from an armchair “machinist”).
@Regal4555
@Regal4555 2 ай бұрын
If the part is level, and the spindle is square, there is no concave surface. The taper was done in program.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Good catch. The concave is about 0.006", well within the tolerance. The customer didn't feel that would be an issue as the edges and crown will be ground into the rail following installation. Milling off the excess simply saves a lot of grinding later. If this was to be the final shape we would have fixtured it so that it could be milled perfectly flat.
@shanerorko8076
@shanerorko8076 2 ай бұрын
​@Regal4555 what were you saying?
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
I'm saying I'm stupid... it is concave at the leading edge but once the centerline of the tool pass over it is square to the tool. I did offset the cut by 0.0347" to address the leading edge. The 0.006" came from me looking at the leading edge in CAD with concave on in my head. Simulation confirmed it was flat.
@Zander10102
@Zander10102 2 ай бұрын
toDAY, Gentlemen!
@JesusQuintero-v7d
@JesusQuintero-v7d 2 ай бұрын
Yo corto ese metal con un vesitos en El fierro 😂😅😮
@missourimongoose8858
@missourimongoose8858 2 ай бұрын
Real life chinesium
@kingginger3335
@kingginger3335 3 ай бұрын
That's only half of a wrench. You're missing the other half of the sand casting box. You're supposed to put the wrench halfway into the sand. Then, take the 2nd box and press it firmly on the top. Creating 2 sand molds. You make a channel leading to the open space. Pour in the metal. Wait for it to harden. Then, pull it out. That way, you get the full pattern of both sides of the wrench. Instead of having the pattern on one side. Hope that helped
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Correct. The cope collapsed and rather than starting over we decided to try it as an open pour. It made for a fun video.
@pepperypeppers2755
@pepperypeppers2755 3 ай бұрын
Y'all think you're smart for knowing cast aluminum makes a terrible wrench. I know you're dumb cause you didn't read the description saying it's decorative
@jefffisher-uf7bc
@jefffisher-uf7bc 3 ай бұрын
Looks like itll bend or just melt in the sun
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
So far it has been tested to 660 foot lbs without bending...
@5isalivegaming72
@5isalivegaming72 3 ай бұрын
As cool as that was, the pour was painful ti watch
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
It was a little slow... sorry about the pain.
@Ribbons0121R121
@Ribbons0121R121 3 ай бұрын
When you can’t turn the rotor
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
We haven't found a real use for it yet...
@christopherclark4038
@christopherclark4038 3 ай бұрын
Make a socket that size in 10mm and it will be worth gold
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
HF sells a set of about six 10mm sockets for a reason.
@zildjian780
@zildjian780 3 ай бұрын
Had me at the marvel shirt this dudes cool lol
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Thanks!
@livebymyownlaw7641
@livebymyownlaw7641 3 ай бұрын
No , good mate it's not a 10 mill
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Ha Ha
@refusefntk
@refusefntk 3 ай бұрын
Reminds me Of Stargate SG1, they had constant background shots of a wrench like this in the oddest places like the stairwell and gate room.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
I'll bet they were plywood...
@toddfez
@toddfez 3 ай бұрын
Super handy for nothing.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Still super cool!
@crowcarmichael2917
@crowcarmichael2917 3 ай бұрын
I'd love to try making the omniwrench from ratchet and clank, what an inspiration.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
It would be fun but may be too weapon looking to make at school...
@Eric-js9gw
@Eric-js9gw 3 ай бұрын
That's a Dexters Lab wrench
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Close but Dexter's is open ended on both ends.
@danielspann2106
@danielspann2106 3 ай бұрын
What metal was that its not steel
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
A356 cast aluminum.
@sblack48
@sblack48 3 ай бұрын
Movie prop?
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Prop for the shop.
@youhaveamonkey
@youhaveamonkey 3 ай бұрын
Cool. Now do it with a material that will actually turn a bolt.
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Real wrenches are forged steel. A forge for this size wrench would be massive.
@Holden.Tudiks
@Holden.Tudiks 3 ай бұрын
Awesome 😎
@MrSmithDotShop
@MrSmithDotShop 3 ай бұрын
Thanks 🤗
@justinvolz4326
@justinvolz4326 3 ай бұрын
Video of it being used please, I gotta see that😂
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Working on it...
@coolchrisj
@coolchrisj 3 ай бұрын
Guess harbor freight was closed
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
We make a lot of tools in the shop but this one just for decoration.
@jbcfamily4802
@jbcfamily4802 3 ай бұрын
Be a really cool decorative piece for a mom and pop repair shop, in the lobby or above the garage door..
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
I can't imagine any shop wouldn't love to have something hanging like this.
@soneyliston7902
@soneyliston7902 3 ай бұрын
They have a whole set of them for Chelsea bridge (Suspension bridge)
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
I bet. My brother called me a month ago about a 5.25" wrench he needed.
@chickenlivers9351
@chickenlivers9351 3 ай бұрын
Cant imagine its strong tbh
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
My FEA estimate suggests it will yield at about 1100 foot pounds. We have tested it to 660 so far...
@mrpurpletux7419
@mrpurpletux7419 3 ай бұрын
Now stamp Pittsburgh in it and bend it
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Ouch!
@山本五十六-v5n
@山本五十六-v5n 3 ай бұрын
こうやって小人さんが作ってくれてるんですね。
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
小さな人々?
@M21-w1y
@M21-w1y 3 ай бұрын
You made a giant wrench out of aluminum🙄 I’m guessing this is for a display of some kind🤷‍♂️ NOT for any kind of actual use😂
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
It's for display.
@dracekidjr
@dracekidjr 3 ай бұрын
Counterfeit wrenches getting out of hand
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Too funny!
@Keep.it.simple643
@Keep.it.simple643 3 ай бұрын
I want one 😊
@MrSmithDotShop
@MrSmithDotShop 2 ай бұрын
Everyone wants one!