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@DavidClunie
@DavidClunie Күн бұрын
I'd use them on my little boxes I currently cover in origami paper that has designs, use them for my. Art Deco earring line, and a few dice towers for my gaming groups. 😁👍
@andjelkocirkovic4388
@andjelkocirkovic4388 4 күн бұрын
I'm not very pleased with my knurling attempts, but this video is very promising, one of those that may promote me to Home Shop Machinist one day😄My question is: what are the most common angles between horizontal plane and knurling wheel axis? This because my toolpost is standard four sided slotted prism which make height adjustment of the round tool bar more demanding. In other words: I need to know How much I will have to move knurling tool holder up and down in my tool post to compensate the pivot of the contact point?
@mikelevyonline
@mikelevyonline 3 күн бұрын
If you stick with straight or box knurling, there's no need to readjust center height. For diamond knurling, the angle between the vertical plane and the plane of the knurling wheel is pretty much up to you and the diamond shape you prefer. You could start with +/- 30 degrees and see how you like it. The center height difference between the two settings will depend upon the offset of the knurling wheel contact point from the center of rotation of the tool shank. It's possible, of course, to fabricate a more sophisticated tool in which the contact point of the knurling wheel is coincident with the center of rotation.
@andjelkocirkovic4388
@andjelkocirkovic4388 3 күн бұрын
That was quick, thank you very much! I appreciate your detailed answer. As the contact point between knurling wheel and the material must be at the height of the material axis, it seems that I have to put some insert under my tool post to provide space for tool height alteration..Thanks again.
@georgewocosky
@georgewocosky 4 күн бұрын
New sub here , BUT , an old hand with machining . . . 'LOVE your approach . . . nearly ZERO 'lost motion' - A little 'trimming' as an afterthought is just showing that you're PRUDENT ! * I'll be binge watching ! ! !
@mikelevyonline
@mikelevyonline 3 күн бұрын
Thank you, and thanks for stopping by.
@mikemaiman3623
@mikemaiman3623 4 күн бұрын
Well done! A pleasure to watch.
@mikelevyonline
@mikelevyonline 4 күн бұрын
Thank you!
@arcanearmouryprops
@arcanearmouryprops 5 күн бұрын
Excellent , I really must try this, like many not a technique id heard of .. I definitely want to use it for delrin.
@mikelevyonline
@mikelevyonline 4 күн бұрын
Thanks, glad you found it useful.
@robertpeters9438
@robertpeters9438 6 күн бұрын
Wow, that was fast.
@peterfarmer1592
@peterfarmer1592 6 күн бұрын
Very interesting and useful. Great with no music so you can actually hear the tools cutting. 👍
@mikelevyonline
@mikelevyonline 4 күн бұрын
Thanks for stopping by.
@mikee.1230
@mikee.1230 6 күн бұрын
Great project and final result. I’m subscribing now!
@mikelevyonline
@mikelevyonline 6 күн бұрын
Thanks so much!
@paulanderson7259
@paulanderson7259 8 күн бұрын
Thank you for making a clear, concise video without feeling the need to add in annoying music, “cute” unnecessary banter and special effects. You are doing the internet a real service. I will be back to look at your other videos.
@mikelevyonline
@mikelevyonline 8 күн бұрын
Thank you!
@daniel635biturbo
@daniel635biturbo 8 күн бұрын
Interesting video, makes me wonder about tool forces. I have a regular knurling tool, and it works in aluminium, on my little South Bend clone (9") For steel I think I would need a Scissor style tool. Maybe this could work as well on a small and weaker machine ? (Yours seem very rigid)
@markbarker4702
@markbarker4702 9 күн бұрын
Love your work. Thank you
@mikelevyonline
@mikelevyonline 4 күн бұрын
Thanks for stopping by.
@professor-viewsalot
@professor-viewsalot 9 күн бұрын
How dare you call me NORMAL. Ive strived to keep out of that Normal box for 70 years.
@mje5130
@mje5130 10 күн бұрын
Does the diameter of the part need to match the pitch of the knurling wheel?
@mikelevyonline
@mikelevyonline 9 күн бұрын
No, it should track on any random diameter.
@DrFiero
@DrFiero 10 күн бұрын
Try moving the air blast to the underside so the chips have a chance to leave, by the time the cut point comes around?
@mikelevyonline
@mikelevyonline 9 күн бұрын
Thanks for the suggestion.
@edsmachine93
@edsmachine93 10 күн бұрын
Very impressive. I just subscribed to your channel. Have a great day.👍
@mikelevyonline
@mikelevyonline 9 күн бұрын
Thank you!
@maco8799
@maco8799 10 күн бұрын
I have been trying to make a 4" diameter knurled knob,would this work for a large diameter piece?
@mikelevyonline
@mikelevyonline 9 күн бұрын
Yes, shouldn’t be a problem.
@ucrash2
@ucrash2 10 күн бұрын
I made it. I can bend the nails a little so they all align level and look great.
@mikelevyonline
@mikelevyonline 10 күн бұрын
Nice!
@philcook9967
@philcook9967 11 күн бұрын
Can this method be used for internal knurling too?
@mikelevyonline
@mikelevyonline 7 күн бұрын
I have not investigated that.
@gentharris
@gentharris 11 күн бұрын
Nice to see someone lathe filing left handed, much safer!! I will be making one of these!!!
@mikelevyonline
@mikelevyonline 10 күн бұрын
Yes it is safer, but I’m naturally left-handed anyway. Thanks for stopping by.
@Lesfac
@Lesfac 11 күн бұрын
I didn't see you mention the angle that the knurl wheel is tilted at ? Is it non critical ? Is there a difference between a straight knurl wheel or an angled knurl wheel?
@mikelevyonline
@mikelevyonline 10 күн бұрын
The angle is critical, at least for a straight knurl. Comprehensive details on how to actually use the tool and which knurling wheels to use may be found here: m.kzbin.info/www/bejne/oH-mcnqbf7NjZ6M&lc=UgxlhiTXt7h98R7U2514AaABAg&feature=em-comments
@Preso58
@Preso58 9 күн бұрын
That's sensational. I was considering buying a cut knurling tool but they are hard to get in Australia and very expensive. This one will be going on my to do list. Regards, Preso
@quinto3969
@quinto3969 11 күн бұрын
Really analyze the air flow and aim it then. Your airflow is not at its most efficient.
@mikelevyonline
@mikelevyonline 11 күн бұрын
Yes, you are quite correct. Among other things, I believe a properly designed nozzle would be a significant improvement.
@DudleyToolwright
@DudleyToolwright 11 күн бұрын
Thanks for the interesting and new (to me) approach to knurling. I am going to have to give this approach a try.
@mikelevyonline
@mikelevyonline 11 күн бұрын
Glad you found it informative.
@kisoia
@kisoia 11 күн бұрын
Thanks for the video, I'll be making one of those :)
@mikelevyonline
@mikelevyonline 11 күн бұрын
Glad you found it useful.
@TomHerd-vm4vf
@TomHerd-vm4vf 11 күн бұрын
Really like the idea and your work! Think I will have to try to make one, but can't run in reverse, old South Bend has screw on chuck. Also like the links at the end for other vids. 🙂!!
@mikelevyonline
@mikelevyonline 11 күн бұрын
Actually, it is possible to cut knurl a diamond pattern in forward only, as the two-wheel cut knurlers do just that.
@colsanjaybajpai5747
@colsanjaybajpai5747 11 күн бұрын
Excellent rigidity your lathe has.
@mikelevyonline
@mikelevyonline 11 күн бұрын
It’s a Colchester Chipmaster.
@gangleweed
@gangleweed 11 күн бұрын
After 60+ years of dong it the other way I learned a new way.......cool.
@mikelevyonline
@mikelevyonline 11 күн бұрын
Thanks, I’m always learning new stuff too.
@rodneykiemele4721
@rodneykiemele4721 11 күн бұрын
Great video, great tool.
@mikelevyonline
@mikelevyonline 11 күн бұрын
Thanks, glad you enjoyed it.
@HM-Projects
@HM-Projects 11 күн бұрын
Love the result. I need to get myself a decent hss cut knurling wheel to try it out. I've been put off by the swarf, dust and mess it creates though.
@mikelevyonline
@mikelevyonline 11 күн бұрын
It’s not that bad, actually. When you’re done, a paper towel takes care of it.
@HM-Projects
@HM-Projects 11 күн бұрын
@@mikelevyonline the main issue is the swarf and metal dust that's blown onto the lathe bed and chuck. It might be because I was trying to do it with a regular form knurling wheel with the bevel ground flat. I think the cuts were not clean.
@mikelevyonline
@mikelevyonline 11 күн бұрын
As long as the knurling wheel is good quality, properly grinding off the bevel should work OK.
@RustyInventions-wz6ir
@RustyInventions-wz6ir 12 күн бұрын
Very nice work sir. Interesting. I never knew the difference. Just thought knurling is knurling. Learned something new. Thanks.
@mikelevyonline
@mikelevyonline 12 күн бұрын
Thanks, glad you found it informative.
@nicolebaker5193
@nicolebaker5193 17 күн бұрын
Hello, great way to cut thread but i have chatter using 16irag60
@mikelevyonline
@mikelevyonline 17 күн бұрын
The insert should work fine, there is a lack of rigidity somewhere in your setup.
@nicolebaker5193
@nicolebaker5193 17 күн бұрын
@@mikelevyonline here my setup if you can or tell me if wrong. Set compound 59.5 degrees same as 29.5, zero crossslide and dro, came in with compound. Using internal bore with 16irag60. Your method is a great way to cutting threads.
@mikelevyonline
@mikelevyonline 15 күн бұрын
Chatter is usually a rigidity issue. Perhaps your cutter is sticking out too far from the tool holder, or your depth of cut is too great.
@nicolebaker5193
@nicolebaker5193 14 күн бұрын
@@mikelevyonline you’re right i figured out tool has to be on the center and rigidity. It is a best way to do threading peace of mind. I tried both methods tool upside down but your method so much better. Thank you.
@baconseggs
@baconseggs 19 күн бұрын
Nice Appreciate all of the detail, but you missed one I view as critical. The circumference of the part compared to the tool. When the lrg is divided by the sm, the more decimal remainder the more chance of double skipping.
@mikelevyonline
@mikelevyonline 16 күн бұрын
You may be confusing this with form knurling. This is not form knurling, it is cut knurling. Cut knurling will track on any random diameter.
@baconseggs
@baconseggs 15 күн бұрын
Seems to me that the pitch distance has to go around the circumference within a tolerance or your threads will double step regardless of method. Unless, possibly, the tool slips slightly when rotating so that the pitch stays consistent…
@murrayedington
@murrayedington 25 күн бұрын
18:55 surely the second cut for the diamond pattern requires the spindle to run clockwise, so that it cuts rather than forms the thread? I note it is doing so in the second pass.
@mikelevyonline
@mikelevyonline 24 күн бұрын
Yes, you are correct. I started the spindle in the forward direction, quickly realized my mistake, and reversed it. You’ll notice that when the spindle comes to a stop, it has been rotating in the correct direction.
@imanoleonardo6902
@imanoleonardo6902 Ай бұрын
Wow I learned something new, cool!
@mikelevyonline
@mikelevyonline Ай бұрын
Thanks, glad you found it informative.
@russmilton4491
@russmilton4491 Ай бұрын
Thank you for a clear & very well explained, demystification of cut knurling.
@mikelevyonline
@mikelevyonline Ай бұрын
Thanks for stopping by, glad you found it informative.
@eegaugh
@eegaugh Ай бұрын
Inspiring! Do you find that using compressed air as shown tends to force the chips into the slides, etc?
@mikelevyonline
@mikelevyonline Ай бұрын
No, but it is a bit messy.
@charliemyres5450
@charliemyres5450 Ай бұрын
Superb tutorial! I have always had mixed sucess with pressure formed knurling; this method is the answer. Thank you!.
@mikelevyonline
@mikelevyonline Ай бұрын
Glad it was helpful, thanks for stopping by.
@MrArray1967
@MrArray1967 Ай бұрын
I gues 'tubalcain mrpete machinist' would call these knurls crisp. I had an idea to make one of these clamp knurling tools, but for what. This is perfect.
@veryInteresting_
@veryInteresting_ Ай бұрын
Absolutely immaculate knurls. Thank you. Just one small suggestion: There is a slight pop in your microphone recordings. Other than that, perfect. Thank you.
@mikelevyonline
@mikelevyonline Ай бұрын
Thanks, and yes, I need to acquire a better microphone.
@achhim4641
@achhim4641 Ай бұрын
i was an CNC lathe operator for over 10 years and didn't know about this kind of technique edit: cut knurling
@mikelevyonline
@mikelevyonline Ай бұрын
It seems that this technique is not as widely known as it should be.
@growleym504
@growleym504 Ай бұрын
Nice! Could the knurling wheel be cut with the proper tooth profile for cutting gear teeth instead of simple knurling? Asking for a friend.
@mikelevyonline
@mikelevyonline Ай бұрын
In principle I suppose it’s possible.
@bobaloo2012
@bobaloo2012 Ай бұрын
Very impressive video, I just with more KZbin creators could make videos like this.
@mikelevyonline
@mikelevyonline Ай бұрын
Thank you for the very gracious comment.
@Pileits
@Pileits Ай бұрын
Nice
@curtisroberts9137
@curtisroberts9137 Ай бұрын
Looks like hand filed checkering. Nice
@mpetersen6
@mpetersen6 Ай бұрын
If making you own holders for cut knurlers l would suggest machining the cutting relief into the body of the holder. For dovetal type tool posts l personally always prefered to set them at 0° offeet as my insert tooling was then at the proper orientation. My HSS tooling was also ground to be in the correct orientation. All of my threading and chamfering tools in HSS as well as special grooving and trappaning tools for O-Ring grooves were finish ground on a surface grinder in fixtures purpose made.
@mikelevyonline
@mikelevyonline Ай бұрын
That idea has merit-I also like to position my tool holders at 90 degrees to the spindle axis, however if I want to change the clearance angle of the cut knurler I would prefer to rotate the tool inside the holder rather than rotate the entire tool post.
@mpetersen6
@mpetersen6 Ай бұрын
@@mikelevyonline The primary reason l started doing it was to eliminate the adjusting the tool post constantly. I had my own A series tool post and l ground the inside face of the tool slot parallel with the faces of the dovetail. The drawings we would get in the last years before l retired started coming in with chamfers anywhere from 10° to 45°. So l made up ones with 45, 30, 25, 20 and 15°. For threading tools I had blocks for 60°, 29° Acme and 60° offset 30° for internal threading. For odd angles and form tools l used a block with a rotating head with a 7° clearance angle built in.
@fxm5715
@fxm5715 Ай бұрын
Pfah! Us old-school machinist do it by hand with gun stock checkering tools. Seriously, though, nice work and very informative. Thanks for sharing it.
@mikelevyonline
@mikelevyonline Ай бұрын
😁
@mpetersen6
@mpetersen6 Ай бұрын
We had a cut knurling setup for the Hardinge HLVs were i retired from. One thing that would sometimes need to be allowed for was extra diameter on diameter being knurled. For quick and dirty knurls on jobs that were non spec. Personal or special hand tools being made for production use. Knurled heads on screws etc. Hand knurlers are nice too. But cut knurling beats all methods hands down
@oldcomps
@oldcomps Ай бұрын
👍Great Video 👍
@mikelevyonline
@mikelevyonline Ай бұрын
Thank you!
@GearHolic
@GearHolic Ай бұрын
Excellent vid 😊 One question. If you think of the knurled part like a gear or spline, will it sometimes create like a half knurl or tooth? Or is it always cutting a full knurl? Or is there a way of calculating based on the material diameter?
@mikelevyonline
@mikelevyonline Ай бұрын
My experience is that it will track on any random diameter, thus always cutting a full knurl.
@paullangenkamp
@paullangenkamp Ай бұрын
Nice
@mikelevyonline
@mikelevyonline Ай бұрын
Thanks for stopping by.
@littlehills739
@littlehills739 Ай бұрын
how dose the knerl tool pick up the same groove im lost on this part
@mikelevyonline
@mikelevyonline Ай бұрын
It just naturally falls into the track made on the previous pass.