The history of the Mannesmann process
2:57
Continuous Casting Process
4:16
Hot rolling of railway rails
6:57
Seamless steel pipe manufacturing
8:36
Moving average
7:35
5 ай бұрын
Пікірлер
@habibaahmedmostafa2970
@habibaahmedmostafa2970 8 күн бұрын
مبدع
@AlJazariedu
@AlJazariedu 8 күн бұрын
شكرا جزيلا
@schizophrenicenthusiast
@schizophrenicenthusiast 9 күн бұрын
How minimal post-processing are we talking? What's the tolerance on concentricity of the inner diameter relative to the outer one, for example in a horizontal configuration? Don't they necessitate a final machining step, like any other casting method for round parts? Pipes may not need that precision in runout, but since you mentioned gears and cylinder sleeves...
@AlJazariedu
@AlJazariedu 9 күн бұрын
@schizophrincenthusiast Thanks for the insightful question! You're right-centrifugal casting can achieve impressive accuracy, but like any casting process, some post-processing is usually required depending on the required accuracy of the final part, especially for parts demanding high precision, like gears or cylinder sleeves. Regarding concentricity between the inner and outer diameters, centrifugal casting excels due to the natural forces involved. The centrifugal force pushes the molten metal outward uniformly, which helps to maintain a consistent wall thickness and achieve good concentricity. In a horizontal centrifugal casting setup, the typical tolerance for concentricity is often within 0.05 mm to 0.2 mm, depending on the size and alloy used. However, for parts like gears or cylinder sleeves where precise concentricity and runout are critical, a final machining step is usually necessary to meet tight specifications. For example, while pipes and other components with looser tolerance requirements might not need further machining, gears and cylinder sleeves typically undergo processes like turning, boring, or honing to ensure the necessary precision in inner and outer diameter alignment. So while centrifugal casting reduces the amount of machining compared to other methods, parts with tight tolerance needs, like gears and sleeves, often require that final step for optimal performance. Hope this clarifies, and thanks for raising the point!
@nickbonsavage2586
@nickbonsavage2586 10 күн бұрын
My life is complete now 😂, I always wondered how this was done. Your videos are great! So thorough and yet concise. I also love how they're not 20 minutes long. 8 minutes is very digestible.
@AlJazariedu
@AlJazariedu 10 күн бұрын
Wait, there is a lot to know. Just follow me to watch more digestible videos. Awesome! Thank you!
@ThienNguyenXuan-uy2yw
@ThienNguyenXuan-uy2yw 11 күн бұрын
Great!
@AlJazariedu
@AlJazariedu 10 күн бұрын
Thanks
@ThienNguyenXuan-uy2yw
@ThienNguyenXuan-uy2yw 10 күн бұрын
@@AlJazariedu it's helpful, thank you!
@AlJazariedu
@AlJazariedu 10 күн бұрын
@@ThienNguyenXuan-uy2yw You welcome
@RaymondSwanson-u9y
@RaymondSwanson-u9y 12 күн бұрын
Centrifugal casting has been used for years. It's mostly used in casting small parts.
@AlJazariedu
@AlJazariedu 11 күн бұрын
You're absolutely right! Centrifugal casting has been around for a long time and is definitely a go-to method for casting small parts, especially when precision and strength are key. It’s amazing how the process has evolved over the years, and it’s still widely used for everything from small components to larger industrial parts. Thanks for watching and sharing your insight! 😊
@t0m541
@t0m541 12 күн бұрын
Great video, I actually work in a place that does exactly this and uses all the methods shown. It was interesting to see other methods of pouring the molten steel into the bigger horizontal mould. That furnace tipping about that capless bearing was a bit sketchy though, it could pop out if lifted too high, that would make for quite a mess and explosion.
@AlJazariedu
@AlJazariedu 12 күн бұрын
Thank you so much for the kind words! It's awesome to hear that you work in the field and found the video interesting, especially since you’re familiar with the techniques. I really appreciate your insight about the furnace tipping and the capless bearing. That’s a great point! Safety is definitely a priority in these processes, and it’s always good to be cautious of potential risks like that. Your feedback is valuable, and it’s great to connect with someone who’s hands-on in the industry. Thanks again for watching, and feel free to share more thoughts or suggestions on future videos! 👏
@gblargg
@gblargg 12 күн бұрын
Reminds me of how they make things like glass sheets by using gravity to float it on the surface, only here "gravity" pulls in all directions.
@AlJazariedu
@AlJazariedu 12 күн бұрын
That’s a great comparison! The way gravity plays a role in both processes is fascinating, though centrifugal force here definitely adds that extra dynamic of pulling in all directions. It’s amazing how these different forces are harnessed to create such precise products, whether glass sheets or metal castings. Thanks for sharing that perspective, and I’m glad the video sparked that connection! 😊
@gblargg
@gblargg 12 күн бұрын
The few glitches make me think it's an AI voice, but the pops on plosives sounds like a mic. Either way it's hard to tell whether it's an AI voice.
@AlJazariedu
@AlJazariedu 12 күн бұрын
Great observation! The audio process can sometimes have those little quirks, and I’ll be working on fine-tuning it to make everything sound smoother in future videos. Thanks for the feedback, and I appreciate you taking the time to watch and share your thoughts! 😊
@gblargg
@gblargg 11 күн бұрын
​@@AlJazariedu I'm going to guess that it is AI. The relaxed pacing and pauses make it pleasant and not sound like AI. There is some slightly odd sound during some S sounds, e.g. 0:44 the S in casting. Some distortions in syllables, e.g. 3:17 "impurities", 4:05 "strong".
@erictjones
@erictjones 12 күн бұрын
Great video! I encourage you to research centrifugal force. It is fictitious force that only exists based on the inertial reference. Basically the molten metal "feels" a force described as centrifugal force but is really only inertia induced by the rotating cast. It is super confusing but fun to study.
@AlJazariedu
@AlJazariedu 12 күн бұрын
Great point! I will investigate it
@raymondjackson6069
@raymondjackson6069 13 күн бұрын
Amazing!
@AlJazariedu
@AlJazariedu 12 күн бұрын
Thanks
@nickbonsavage2586
@nickbonsavage2586 13 күн бұрын
Had no idea this existed, wow... it explains so much. I did always wonder how long seamless pipes were made.
@AlJazariedu
@AlJazariedu 13 күн бұрын
Watch these two videos to know more: kzbin.info/www/bejne/kH-np6aAZZigbqM kzbin.info/www/bejne/poiTiqFvl5agmaM
@deltajohnny
@deltajohnny 15 күн бұрын
I would like these videos to be longer 👏👏👏😍😍😍
@AlJazariedu
@AlJazariedu 15 күн бұрын
I am trying to avoid pouring
@deltajohnny
@deltajohnny 15 күн бұрын
Very well explained! 👏👏👏😍😍😍
@AlJazariedu
@AlJazariedu 15 күн бұрын
Glad you think so!
@deltajohnny
@deltajohnny 15 күн бұрын
Very informative 👏👏
@AlJazariedu
@AlJazariedu 15 күн бұрын
Glad it was helpful!
@deltajohnny
@deltajohnny 15 күн бұрын
Awesome 👏👏👏
@AlJazariedu
@AlJazariedu 15 күн бұрын
Thank you! Cheers!
@deltajohnny
@deltajohnny 15 күн бұрын
Great video!!! 👏👏👏👏👏😍😍😍😍😍 and thank you very much for not adding music 😉😉
@AlJazariedu
@AlJazariedu 15 күн бұрын
Thank you! 😃
@thandi-nomalizulu4436
@thandi-nomalizulu4436 19 күн бұрын
Since the run is 15,59 can I round it off and say it’s 16 runs? And the 0,96 to 1 day?
@AlJazariedu
@AlJazariedu 18 күн бұрын
Rounding off to 16 runs and 1 day sounds perfectly reasonable! It’s always helpful to simplify numbers for easier understanding.
@nickbonsavage2586
@nickbonsavage2586 20 күн бұрын
Ahh I see, always wondered how that was done. You should make a video on metal injection molded parts.
@AlJazariedu
@AlJazariedu 20 күн бұрын
I'm glad you found it interesting! Metal injection molded parts could definitely be a fun topic to explore. Thanks for the suggestion!
@johnarnold893
@johnarnold893 18 күн бұрын
That's how they make Teslas, ever heard of the Giga press?
@leluongtran789
@leluongtran789 22 күн бұрын
Do you have any documentation on this subject? Please let me know.
@AlJazariedu
@AlJazariedu 22 күн бұрын
Tell me exactly what do you need?
@leluongtran789
@leluongtran789 22 күн бұрын
​@@AlJazarieduTechnology for producing railway rail by hot rolling and machine workshop about it. Thanks
@AlJazariedu
@AlJazariedu 21 күн бұрын
@@leluongtran789 I have a book chapter about rolling in general.
@twicegaming6599
@twicegaming6599 22 күн бұрын
Thanks
@AlJazariedu
@AlJazariedu 22 күн бұрын
You welcome
@divermike8943
@divermike8943 25 күн бұрын
How do they get the the final ID mandrel out. Doesn't it get stuck? He said it is lubricated, but what lubricant can survive such temperatures? Must be a special oil.
@AlJazariedu
@AlJazariedu 25 күн бұрын
Great question! You're right to think that high temperatures would make removing the mandrel tricky. The lubricant used in these processes is specially formulated to withstand extreme heat. While standard oils would break down, high-temperature lubricants like graphite-based or molybdenum disulfide (MoS2) are often used, as they can survive the intense conditions. Thanks for asking, and I hope this answers your question!
@divermike8943
@divermike8943 24 күн бұрын
@AlJazariedu Asked and answered. Thank you. So many sites & videos show a foreshortend cross-section that always made me wonder how long the inside mandrel is and how does it come out. I saw one KZbin video that briefly mentioned a post process where the tube is rolled again and it is done in such a way to loosen the mandrel stuck inside. But it didn't explain any further.
@AlJazariedu
@AlJazariedu 24 күн бұрын
@@divermike8943 You are welcome. I appreciate your comments.
@user-yc5mw1ww2x
@user-yc5mw1ww2x 25 күн бұрын
straight to the point, thanks!
@AlJazariedu
@AlJazariedu 25 күн бұрын
You welcome. You commented in the same way
@schizophrenicenthusiast
@schizophrenicenthusiast 26 күн бұрын
6:02 Machining "does not change the dimensional tolerances", the wording here confuses me. Tolerances are a specification and do not change, only the pipe diameter can change (and always does when machined, just by the nature of the process). Did you mean even after machining the diameter remains within the specified tolerance?
@AlJazariedu
@AlJazariedu 25 күн бұрын
@schizophrenicenthusiast Thanks for your comment! You're right-tolerances don't change as a specification. What I meant to convey is that even after machining, the diameter of the pipe remains within the specified tolerance. The machining process slightly alters the diameter, but the final dimension is still within the allowed tolerance range. I appreciate you pointing that out, and I hope this clears up any confusion!
@schizophrenicenthusiast
@schizophrenicenthusiast 25 күн бұрын
@@AlJazariedu Thank you for the reply!
@AlJazariedu
@AlJazariedu 24 күн бұрын
@@schizophrenicenthusiast You welcome
@oilcasingtube
@oilcasingtube 27 күн бұрын
good!
@AlJazariedu
@AlJazariedu 27 күн бұрын
thanks
@oilcasingtube
@oilcasingtube 27 күн бұрын
nice!👍
@AlJazariedu
@AlJazariedu 27 күн бұрын
Thanks
@AlJazariedu
@AlJazariedu 28 күн бұрын
@BasementEngineer
@twicegaming6599
@twicegaming6599 Ай бұрын
your way in teaching is really simple and easy to understanding, thanks alot
@AlJazariedu
@AlJazariedu 29 күн бұрын
Thanks a lot for your support
@digitalhour-u7d
@digitalhour-u7d Ай бұрын
Amazing video! Thank you 😃
@AlJazariedu
@AlJazariedu Ай бұрын
You are welcome.
@senthazhalp7167
@senthazhalp7167 Ай бұрын
How to check micro after pipe formed ?? Which location have to sample taken for inspection...pls explain
@AlJazariedu
@AlJazariedu Ай бұрын
I wonder if you mean "microstructure" or "micro-cracks" - After forming the tubes, the hardness is measured if it is as required this means that the tube has the required microstructure. - Ultraviolet magnetic particles are used to inspect the entire tube for micro-cracks and the wall thickness. Hope this helps, if you have more questions don't hesitate to get in touch with me.
@senthazhalp7167
@senthazhalp7167 Ай бұрын
Micro structure how to check Pls give ur contact details
@AlJazariedu
@AlJazariedu Ай бұрын
@@senthazhalp7167 [email protected]
@twicegaming6599
@twicegaming6599 Ай бұрын
Thanks
@AlJazariedu
@AlJazariedu Ай бұрын
You are welcome. Appreciate your donation
@NoboVenture
@NoboVenture Ай бұрын
where is this factory located?
@AlJazariedu
@AlJazariedu Ай бұрын
In Germany
@alistair1978utube
@alistair1978utube Ай бұрын
Inches? Feet? Pounds? What is this, the 1800s? Downvoted, please get with the times.
@AlJazariedu
@AlJazariedu Ай бұрын
Thank you for sharing your thoughts! I value all feedback, which helps me improve my content for everyone.
@AlJazariedu
@AlJazariedu Ай бұрын
@lukmanalghdamsi3189 Here is the video you want. Enjoy
@mohamedsobih7356
@mohamedsobih7356 Ай бұрын
Great, thanks
@AlJazariedu
@AlJazariedu Ай бұрын
You welcome
@bahmanasgari3370
@bahmanasgari3370 Ай бұрын
Great
@AlJazariedu
@AlJazariedu Ай бұрын
Thanks
@flowerrose-p6h
@flowerrose-p6h Ай бұрын
Helped much
@flowerrose-p6h
@flowerrose-p6h Ай бұрын
Thank you. The illustration is very clear
@AlJazariedu
@AlJazariedu Ай бұрын
You welcome
@thetwinsfm4317
@thetwinsfm4317 Ай бұрын
Thank you
@AlJazariedu
@AlJazariedu Ай бұрын
You welcome
@defiik
@defiik Ай бұрын
i always wondered how they did that :)
@AlJazariedu
@AlJazariedu Ай бұрын
Now you know.
@lukmanalghdamsi3189
@lukmanalghdamsi3189 Ай бұрын
are you planning on making a video about continuous casting process?
@AlJazariedu
@AlJazariedu Ай бұрын
Yes, of course.
@zoeding5756
@zoeding5756 Ай бұрын
Thank you so much for the video. There's one place I hope you could explain more to me. For example 1, period 5, we have 200 items in short and I understand that only 100 items will be compensated from the existing/beginning inventory, and you mentioned that the rest of the 100 items will be compensated by backorder. But later you also mentioned that the extra 100 items from period 6 will be compensated to period 5. So my question is if we can use period 6's 100 items to compensate for period 5, then why do we still need 100 backorders in period 5? Thank you.
@AlJazariedu
@AlJazariedu Ай бұрын
@zoeding5756 Thanks for your question. The answer is, that backorder means receiving an order in a certain period and delivering it later. If we apply this to period 5, the company received orders of 500 items and will be able to deliver in the same period only 400 (300 from regular production in period 5 and 100 from the inventory), the difference between them is 100 items that will be delivered later. So, these 100 items are called backorder (even if they will be delivered in the next period). I hope my answer is clear, if not, or if you have more questions feel free to reach out to me.
@randomconstructions4513
@randomconstructions4513 Ай бұрын
*mahn i lorve ai*
@mohamedsobih7356
@mohamedsobih7356 Ай бұрын
Amazing
@AlJazariedu
@AlJazariedu Ай бұрын
Thank you! Cheers!
@Hari_123.
@Hari_123. Ай бұрын
But, why MPS is 70? at 1:11:19
@AlJazariedu
@AlJazariedu Ай бұрын
@Hari_123. It is given that the MPS is 70, which is the production lot size. To learn how to calculate it watch this video: kzbin.info/www/bejne/fJm0i6t_na9kpLc
@bahmanasgari3370
@bahmanasgari3370 2 ай бұрын
Thanks
@AlJazariedu
@AlJazariedu 2 ай бұрын
Welcome
@KristaWalters-p2x
@KristaWalters-p2x 2 ай бұрын
Anderson Angela Walker Daniel Lewis Nancy
@AlJazariedu
@AlJazariedu 2 ай бұрын
Wish you all the best
@lefthandedhardright8839
@lefthandedhardright8839 2 ай бұрын
Nice 👌
@AlJazariedu
@AlJazariedu 2 ай бұрын
Thanks
@MamieRichardson-cu6xo
@MamieRichardson-cu6xo 2 ай бұрын
Rodriguez Karen White Steven Jones Edward
@AlJazariedu
@AlJazariedu 2 ай бұрын
🤔
@nikonyrh
@nikonyrh 2 ай бұрын
Very interesting, this seems very energy-intensive!
@AlJazariedu
@AlJazariedu 2 ай бұрын
Thanks for your comment
@edcew8236
@edcew8236 2 ай бұрын
How about putting in English units as well as metric?
@AlJazariedu
@AlJazariedu 2 ай бұрын
Thanks for you suggestion, I will tray later.
@Hans-Peter-o9n
@Hans-Peter-o9n 2 ай бұрын
@@AlJazariedu But not on the audio channel, please. That would make it difficult to process all the numbers. I already had to listen two times to "one-thousand-two-hundred-and-fifty-two-one-thousand-three-hundred degrees". I suggest to only give one number for such ranges.
@AlJazariedu
@AlJazariedu 2 ай бұрын
​@@Hans-Peter-o9n All right, I will consider your suggestion. 👍👍👍