Make sure all blocks and dies have water cooling and fans to cool the wire on the blocks if wire is hot dip use knocking off dies(a couple of larger sized dies put on base wire wrong way round to knock off any excess zinc) hope this helps.
@louissteffann90672 ай бұрын
Wish you and WAI a great start and succes with this support Tool! You can always contact me for topics related to the wire production process!
@paolovilla773 ай бұрын
Ma cosa dice questo...se l'elica è alta devo abbassare la cassetta...se l'elica è bassa la cassetta va alzata...
@th.n.55025 ай бұрын
Hello.I have a wear surface which wear has given way to the material and has created step, material retreat, then i can't describe this wear and gouge????
@ma.bengineeringsciencetech16827 ай бұрын
Can you give me WhatsApp number
@peterfireflylund7 ай бұрын
Drop the music and get him a better mike!
@sureshbhaigajjar4718 Жыл бұрын
Sear sir, we required S S tube Drawing bull block. our requirement 25mm Dia. and 2mm wall thickness s s tube draw. calculation requirement. please send the your charges. thank you.
@WireAssociationIntl Жыл бұрын
Sorry we don't have any information related to stainless steel tubing I know it's die pull would certainly be different than solid rod.
@roadracing3 Жыл бұрын
Very interesting! I was a wire drawer for about 11 years in Johnstown, PA.
@gabrielluna566 Жыл бұрын
Gracias ING, es un genial video, informativo, para aclarar dudas, mejorar los procedimientos de mantenimiento preventivo, sigan así mucho éxito y mucha suerte saludos desde México técnico en mantenimiento electromecanico Gabriel luna
@mitchamcommonfair9543 Жыл бұрын
This is great. Some of my ancestors were metal workers & wire drawers (England). I always wondered what the wire drawing occupation was about. Thank you for the information & history.
@douglasstocks9698 Жыл бұрын
Both my grandfather and great grandfather were both wire drawers at Bruntons. My grandfather helped to draw the wire for the Forth Road Bridge
@jorgegiraldo2247 Жыл бұрын
Hi. Mi first machine was a die quip. Really i dont find what reference to buy for a new machine. Atte. jorge andres giraldo. Postelectras sas colombia. Thanks.
@Statistics265 Жыл бұрын
Thank you for sharing this information. I hope we see more of these videos. It helped me solve a big problem for me. Thank you from the heart.
@WireAssociationIntl Жыл бұрын
Thank you, please watch all of our HW videos and if there are others that you don't see, please request topics to cover.
@anilkumarbarar9482 жыл бұрын
Did u have any job recruitment for extruder operator and coiler operator I'm working in Dubai I'm the line inchrge I can handle all things likes planning process reports finished good man power handling ets.
@WireAssociationIntl2 жыл бұрын
Hi Anil, We have a job center here: jobs.wirenet.org/home/index.cfm
@rickyjr12112 жыл бұрын
Does that head unit need the oil replaced? if so which type of fluid is used? thank you!
@sirouseghlimi15532 жыл бұрын
Thx. What if the material is copper or EC-Aluminum?
@patriciovera61092 жыл бұрын
In this context: What does "sounder" mean? Thanks
@sangonediop88592 жыл бұрын
I'm a extruder operator in senegal
@sangonediop88592 жыл бұрын
congratilation
@sangonediop88592 жыл бұрын
I'm a extruder operator in senegal
@BeducationMattress2 жыл бұрын
Very informative - thank you!
@rohitlodhari2273 жыл бұрын
i have wire drawn machine with 14 dies but i cant manage wire zink coating so how can i do
@grahamfanselow29352 жыл бұрын
i run 2 draw machines. a 5 block for large diameter and an 8 block for small diameter
@KK-re1rs3 жыл бұрын
My single extruder screw is stuck on extruder due to not cleaning on time now the raw mateial become hard on screw so anyone can suggest what to do now and what is the process to pull the screw..???
@davidxd66662 жыл бұрын
Heat up the barrel
@schip3333 жыл бұрын
Какая температура охлаждения волок и блок, подаётся?
@WireAssociationIntl3 жыл бұрын
Sorry I don’t understand the question not sure by what you mean by temperature of the fiber and what unit?
@schip3333 жыл бұрын
@@WireAssociationIntl Cooling
@WireAssociationIntl3 жыл бұрын
@@schip333 So are you asking what is the temperature of the wire and what unit we use to cool the wire?
@schip3333 жыл бұрын
@@WireAssociationIntl cooling water temperature
@schip3333 жыл бұрын
I'm sorry, I'm from Russia
@nitinpatil803 жыл бұрын
Very good Information
@WireAssociationIntl3 жыл бұрын
Thanks
@eddieruger3 жыл бұрын
I see you using steel brushes to clean. We were told to use brass to prevent from damaging the screw. Due to the cost of the brass brushes is this a true statement. We use asaclean ex grade to clean screw instead of PVC. With this you don't need a hydraulic screw press because the asaclean make it easy to push out with a steel rod and peels off screw by hand. Another reason we don't use PVC is because we run acetal and those two materials don't mix because it will cause it to gas up
@aliboghani26133 жыл бұрын
Respect for wire association from Pakistan , very essentinal video to check brittleness of the wire with the standards of twists/tortions. Very practical piece of machine.
@aliboghani26133 жыл бұрын
Respect for wire association all members and teachers , very educative and practical lecture ( not only theoritical ) , we observe these problems in RBD , respect from Pakistan
@gilbertbaker46473 жыл бұрын
Thank you for taking your time to comment
@aliboghani26133 жыл бұрын
@@gilbertbaker4647 Brother can I contact you regarding magnet wire production and wire drawing ?
@gilbertbaker46473 жыл бұрын
@@aliboghani2613 certainly. Send your email or phone
@aliboghani26133 жыл бұрын
I appreciate your promt response Dr , awaiting.
@JPVNG673 жыл бұрын
dude you should pass the pvc until he gets white and hard, lower pvc temperatures to 120 degrees or even 110 and pass the pvc (don t fill the extruder just small quantities) at low rpm until he gets completely clean and hard. Instead of that too,l use one rotating machine with air...more practical and cheap. also the car, lol, you used to remove the screw is pretty basic..there are a lot better and safe.
@miltonsantiago90784 жыл бұрын
hi, please can you tell me the name or model of the hydraulic tool you used to push the screw.
@WireAssociationIntl4 жыл бұрын
Hi Milton, The complete unit is available from Davis Standard, but basically, it’s an Enerpac hydraulic jack w/ an adapter Davis makes to fit the shank of the extruder. Unfortunately, Nexans does not have a model number to offer. If you wish to get more information, please call John Doherty @ Davis Standard (860) 599-1010.
@miltonsantiago90784 жыл бұрын
@UC9CdhqG5PzpaYfmeEld2dLQ thanks for the information, I will looking whit Davis Standard
@ViikaSingh4 жыл бұрын
I needed these equations 7-8years ago when doing my 1st project on wire drawing. Finally i got it. Thanks Don.
@ViikaSingh4 жыл бұрын
Your videos are much knowledgeable, as i am working in a plant where we have 3 wire drawing machines. Please make a video on how to measure bearing length of a die without help of machine.
@3dparagon4 жыл бұрын
Hi Vikash, once Covid-19 situation is a non-issue we will start traveling and setting up more WAI HardWIRED videos. If you have a direct question that Don can help with he would be glad to help!
@ViikaSingh4 жыл бұрын
Hi Chuck S , Thanks. I'll put some of my doubts soon.
@anassiddiqui49113 жыл бұрын
You can measure it using a vernier.
@prabhashnayak90294 жыл бұрын
Sir please tell me how to calculate multiwire drawing die percentage
@sdmcclain14 жыл бұрын
I think degrees should be Celsius @10:10
@spaceworld32492 жыл бұрын
You are right if using 400 °C for copper annealing, not 400 °F. I would think the data in temp unit was messed up when compiling the first column. For example, nickel melting point is 2651°F (or 1085 °C). By using the ratio rule given in the second column, R.T. for nickel is calculated as 901.3 °F (or 494.7°C). His presentation slide shows R.T. for Nickel is 1100. It must be in °F.
@jasongraul79634 жыл бұрын
Thank you don for coming to itc and sharing your knowledge
@rahulprataph21334 жыл бұрын
You can use pvc purging compound , high heat resistance material for purging . So need to open screw and time saving also .
@allenmee92692 жыл бұрын
What is the purging compound? Can you explain
@xvirk79322 жыл бұрын
@allenmee its a blue material
@SnakeEyes23934 Жыл бұрын
Horrible stuff! Aqua purge has glass in and the lot
@aliboghani26134 жыл бұрын
Hello wai , please make some details to avoid and curing central bursting in copper wire drawing , and is their any way to control copper wire macroporosity after casting to 8mm rod , any way to remove oxygen in 8mm
@sandroabis40464 жыл бұрын
Impianto a 9 passi, sul 5 e 6 passo il filo tende ad sormontare sulle spire, sopratutto quando c'è un cambio di velocità. Sapete dirmi come risolvere il problema??
@WireAssociationIntl4 жыл бұрын
Not quite sure what you mean by overcome the turns. If you mean the wire is overlapping the strands above it on The block this could be that the Helix is not set properly and the dancer response it's not working 100% correctly so when the machine changes speed The Wire becomes loose a little bit on the block and if the helix is incorrect the wire will jump over some of the other strands already on the block. You must have a dead helix set coming out of each die so this does not occur. Without seeing the actual problem in a video it's hard to say though.
@WireAssociationIntl4 жыл бұрын
Please join us on July 15th for WAI's Wire & Cable Streamcast: Url to signup: bit.ly/WAI-Streamcast715 The live broadcast comprises all things wire and cable. This new format includes 10 sessions featuring a combination of presenters from a keynote address, to subject matter experts, to guest speakers from “exhibiting” companies. Raffles punctuate the virtual proceedings. Speakers are being scheduled now to be revealed that day. Audience space is limited to 500 for this free event.
@garyspence95794 жыл бұрын
Outstanding panel & topic. Comments shared were impressive. Thanks for sharing.
@WireAssociationIntl4 жыл бұрын
Glad you enjoyed it
@aalemerino50154 жыл бұрын
Thank you so much for sharing this,
@BrutalniyEagle4 жыл бұрын
What is the typical cleaning techniques for diamond dies ?
@tmaxwelljr4 жыл бұрын
To remove drawing oil and diamond cutting compound most people use Ultrasonic cleaners with a mild water based decreasing fluid. To dry them after the ultrasonic a piece or rice paper is pulled through or compressed air is blown into the die.
@BrutalniyEagle4 жыл бұрын
Tom Maxwell thanks Tom ! Really appreciate your answer !
@donaldyoung71604 жыл бұрын
If the die box is not locked down tightly after adjustment or if the wire is scooting up the block as it gets hot, the helix can change. Is the helix change happening on a standard push up block or is this occurring on a dead block? Also if the die bearing is very short say less than 10% bearing length it is hard to control helix.
@Jcschultz19884 жыл бұрын
Is it common for the start and finish of a run to have radically different helix? I can start the job with a 0” helix but end with 5” helix by the end. Any suggestions?
@BrutalniyEagle4 жыл бұрын
yes, the die box alignment is the most probable cause. Also, check your drawing speed.
@WireAssociationIntl4 жыл бұрын
If someone is setting the helix with a die only there are two things that can cause it to change once the machine is up and running. First if the wire is slipping or shooting up the block as the machine starts running, this will cause a change in the set helix, also if the die box is not lock down properly it can move during the run the helix can change. If someone is setting the cast or helix with casting rollers, like on a dead block flier the setting can change as the wire warms up and the rollers heat up and expand. This expansion in the size of the roller is just like slight moving that roller in. You usually only see this with small diameter wire. Also, more often when using rollers, is if the bearings in the roller are going bad, the dragging of wire over a roller that isn’t spinning smoothly or not turning at all will definitely cause the cast or helix to change. When turning slowly or if even when a roller bearing is in your hand it is very difficult to determine if the bearing will run smoothly at high RP Hope this was helpful
@abulbasar77924 жыл бұрын
Were winding machine
@sentellnicely47064 жыл бұрын
Is that's the way to set cast and helix on a machine like this kzbin.info/www/bejne/i5TciGyajtmglcU
@thewhitemustang5 жыл бұрын
This video has great information and the presentation is also great, however I think the background music is unnecessary. Trying to listen and learn something while music is playing in your ear makes it difficult for some people. I wish video makers could put their background music on a separate track with a button to opt out.
@WireAssociationIntl4 жыл бұрын
Noted
@JasonCunliffe3 жыл бұрын
@@WireAssociationIntl The background music is a TERRIBLE DISTRACTION Please don't ~Thank you If people want to listen to background music while someone is teaching, let them please themselves, but not force others. The mixed music/interference cannot be REMOVED from the edit. Until we have good-enough AI filters. {soon or even already, but these still degrade the voice quality} This pervasive choice/trend to add bakcing music to everything seems to be generational. TikTok clips are somehwat different -- because it is a short infotainment format, and often quite charming, clever and very funny. All the KZbin clips where percussive background thumping while someone is speaking = rude tragic mistake. Makes most speech unslisteneable. {imo} IF the speaker or singer WANT music playing wihle they recording, ok that is different. But adding it later should be done rarely, and with great care. YES I understand some people love this technique and sound mix, and have no problem. It better to just do NOT add the muzak. Then, anyone is free to add their own sound later. Or to listen and concentrate without obstacle.
@mrsillywalk3 жыл бұрын
Silly music.
@Prodmullefc2 жыл бұрын
didn't bother me
@tiezhongchi5 жыл бұрын
操作熟练,养护机器很好!
@brianmacdonald28035 жыл бұрын
Hope you do a video on how to cast using rollers. As a trainee wire drawer,struggling a bit. A video explanation would be helpful
@stephaniepaul61285 жыл бұрын
Mazasz back then :)
@stephaniepaul61285 жыл бұрын
Hi Dr. Pops, I worked for you back at Mellon Institute around 1970! Those were the days (when I was still sharp!) Stephanie