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Evaporator replacement in a Toyota RAV4 from 2006-2016 is a complex task. Here’s a general overview, but please consult a repair manual for detailed instructions:
1. Disconnect the Battery:
Ensure safety by disconnecting the car battery.
2. Remove the Dashboard:
This involves removing panels, screws, and components. Be systematic and keep track of each step.
3. Access the Evaporator:
Once the dashboard is off, locate the evaporator core. It’s typically behind the glove compartment.
4. Disconnect Refrigerant Lines:
Safely discharge and capture the refrigerant. Disconnect the lines connected to the evaporator.
5. Remove Evaporator Housing:
Unbolt and remove the housing containing the evaporator. This may involve additional components, so refer to the manual.
6. Replace the Evaporator Core:
Take out the old evaporator core and replace it with the new one.
7. Reassemble:
Carefully reassemble the dashboard and components in the reverse order of removal.
8. Recharge the AC System:
Once everything is back in place, recharge the AC system with the correct amount of refrigerant.
9. Leak Test:
Check for any refrigerant leaks and fix if necessary.
10. System Check:
Start the car and test the AC system to ensure it’s working properly.
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