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2007 Jetta, 2.5 liter, HEADGASKET Removal and Install Tips and Clues.
This is a quick video without any actual work or process shown. I wanted to make a reveal video to help anyone see what they will uncover so as to appease any worry or doubt. I didn't see many videos or explanations about this engine, so I figure I would add to the information pool.
This is a 2007 Volkwagen Jetta, Wolfsburg Edition, 2.5 liter 5 cylinder engine, with Timing Chains, DOHC, Water pump is on passenger side Serpentine belt. I hope that helps designate between the various VW/Audi options out there.
I made note of the timing driven VACCUM PUMP on the engine. Apparently these often leak and cause common oil leaking over the bell-housing of transmission. You can see that part clearly in my video, as the only real connecting sprocket; lower engine to the upper engine.
Tool Note: Allen size 6 needed for intake removal. M14 spline socket needed for Cam gear removal. M8 Spine Socket needed for parts of the fuel rail bracket, and also to replace the oil filter housing (Which was one failed part on this car, which lead to ove rheating and thusly head gasket failure.)
Other notes on this make: radiator, sits on a plastic support frame. And if the driver bumps into, or rubs under the bumper or car even in the slightest, the radiator brace can crack. Or even the slightest bump inwards, can push the plastic electric fans against the intake etc, cracking them/breaking them, and leading to fragment to damage the radiator. Also the lower temp switch on the lower radiator hose quick connect is awfully close to the ground. So any debris that rubs the undercarriage can easily damage that electrical pig tail.
Applicable Engine ID codes: BGP, BGQ, BPR, BPS
2.5-litre, 110 kilowatts (150 PS; 148 hp) - 2005-2011 Volkswagen Rabbit (Golf Mk5), Volkswagen Jetta Mk5, Volkswagen New Beetle
ID code- CBT, CBU
2.5-litre, 125 kilowatts (170 PS; 168 hp) - 2007-2014 Volkswagen Beetle (A5), Volkswagen Golf Mk6, Volkswagen Jetta Mk5, Volkswagen Passat, 2009 Volkswagen Rabbit (Golf Mk5)
If you have any questions, feel free to ask or comment. I added all video clips, including end result of running vehicle. I added screenshots of torque sequence/Torque specs of head gasket bolts.
Car now goes 70mph without flinching and doesnt leak a drop of fluid! Success!!
Thanks.