Barrel Builders is proud to offer EBC American Oak Barrels. The barrels are hand crafted in a zero-waste facility and the wood is sustainabily harvested using selective harvesting techniques.
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@georgepaul58435 жыл бұрын
Amazing amount of work, even with the mechanized process of making a barrel. It is beautiful and practical, as it has been for centuries.
@bassmonsteradsit71605 жыл бұрын
I was pretty much going to say the same thing. Going into watching this, I was thinking to myself this looks primarily automated and not much of any craftsmanship goes into it. I was quickly correctly just by watching further and fully realizing the mechanized processes only increased output but it still took an artisan to complete the work. Very cool. Very cool indeed.
@Joe19354294 жыл бұрын
Excellent product because they take pride in their craft. They have demonstrated responsibility to the land which is the source of their raw material, and they share their success with their community. Great vid!
@robertgoss48424 жыл бұрын
Good, honest work. No wasted motion. The last scene, with the young man finishing the head and carefully tacking on the plaque, to me epitomized the bone-deep care you guys have for your work. Superb.
@markbird19653 жыл бұрын
Things of great beauty by any measuring stick !
@gstove99994 жыл бұрын
These guys are true craftsman, just think how hard it must have been before power tools and all work was done by hand.
@johnaneufeld54424 жыл бұрын
More to the barrel than I thought awesome presentation
@edcantwell97845 жыл бұрын
That was a fascinating video! Thanks for giving us insight into your Company and products.
@notasbignow15 жыл бұрын
Wow what Beautiful process I really enjoyed this video amazing how the Barrels being made 😃😃
@pizzacrusher46324 жыл бұрын
Dang, those are like show-quality barrels!!!
@edgarbleikur19294 жыл бұрын
The way the world should harvest and mass produce, sustainably and zero waste!
@liammoran93633 жыл бұрын
Iv lived in Kentucky all my life never knew of this place
@desmondcantwell4805 жыл бұрын
I saw the name and had to watch, my family is from this area, some still live and work in East Bernstadt and London. The ones that have passed are all up on Pilgrims Rest so seeing the area having jobs and doing well makes me happy. Dammit now I am homesick.
@raincoast23964 жыл бұрын
These beautiful barrels have a second life beyond their bourbon aging time, because they can be used only once for aging bourbon. Scottish whiskey distillers buy the used barrels to age Scotch whiskey. You may find many barrels in their warehouses over one hundred years old!
@MrEst19535 жыл бұрын
Beautiful work , I look forward to drinking its contents. Thanks for video.
@mandylavida5 жыл бұрын
And now I know why they cost so much. Wonderful work, beautiful product.
@hotrodhog21705 жыл бұрын
$525.00
@Kimeltuwe20234 жыл бұрын
Wonderful and nice looking pieces. I did notice that the workers are not wearing noise protection when working on the power tools, which are extremely noisy, well over 120 decibels. They are not wearing respiratory protection either when sanding....is this a regular industry practice?
@larrybriggi98985 жыл бұрын
What an outstanding process. Beautiful results.
@austrorus5 жыл бұрын
NOSA for sure would be interested in the working conditions there? safety,earplugs, headgear? nothing of that sort needed? all legal? until the first accident. and i did not even ask about safety footwear.
@CGT805 жыл бұрын
I caught that also. OSHA would be concerned. The guy sanding barrels with an air sander is breathing in a lot of dust. Either a vacuum system on the sander or next to it, or a dust mask would greatly reduce his exposure. I'm assuming he does this job every day. It is quite noisy in that factory and I didn't see anyone using ear pro...........I can vouch, as a trades person, that it adds up (even the exposure of saws, hammers, impact drivers, and nailguns). While I'm not a safety sally ( I hate hard hats and they are very painful with my neck issues, but I have been on jobs lately that require them. They were not required and wouldn't have served much purpose on the first 23 years of my construction career), there are easy ways to reduce risk, especially in a factory setting where the risk is there everyday.
@Olm94 жыл бұрын
austrorus Absolutely agree!!!
@Olm94 жыл бұрын
CGT80 It's actaully horrendous.. (I'm a bricky from Denmark. That's dirty, dusty and noise work.. but this is bad)
@pamtnman15155 жыл бұрын
best video yet on stave production and barrel making, though in most locations a "select cut" is a high grade, which is totally unsustainable forestry and the worst thing you can do. In the American East most private forests have been "select cut" to death, leaving red maple and black birch as the dominant species. This is because the loggers keep telling the landowner each time "See, we are leaving lots of trees, so the forest is still there," while they are in fact removing the highest grade of timber and leaving behind the junk. Worst-first is the correct way to harvest timber. If you can get a stand of mixed age trees, then you can manage it on a mixed age basis, removing the older trees and leaving the younger trees to grow. It is not true that smaller trees are young. Lots of small trees are the same exact age as the larger trees, and doing a diameter-limit cut (another "select cut") is the worst thing you can do to a forest. Good forest management removes the oldest and least desirable trees first. Loggers want the best trees first because they make the most money with the biggest trees, and they spend the most money cutting and handling small diameter trees. Anyhow, a select cut is hardly the best or sustainable forestry. Very few private forests are well managed or carefully managed for successive stages of valuable timber production. In the American East, so many private forests have been high graded so badly for so long that only a clearcut can re-set the forest back to zero to start over. Or set it on fire, like Nature used to do. That will weed out the junk trees and leave the good ones with thick bark.
@vroom8435 жыл бұрын
You think thats bad forest management come on up to British Columbia, Canada its a real gong show we sell most of our logs to China . They have the logs cut to 20 ft. lengths packed into shipping containers , whatever is left of the log is left to rot regardless of what ever value they might be worth.
@lancer22045 жыл бұрын
yep, keep ripping the good genetics out and pretty soon you've got nothing left but garbage.
@RobertFay5 жыл бұрын
Teamwork, Craftsmanship, Pride, and Honor. Little wasted talking. Makes good sense to me.
@Johnbro85 жыл бұрын
Looks like a nice environment to work in, artisan craftsmanship and job satisfaction at the end of the day. Loved the video and thanks for sharing. Just hope there are youngsters, who come along as an apprentice, for the next generation of coopers and it’s not a dying art.
@AdvancedUSA5 жыл бұрын
The craftsmanship and attention to detail are amazing. So glad to see them made in the USA!
@jackreeves30017 жыл бұрын
Very enjoyable, thanks for having a company like yours.
@brianlaakso11176 жыл бұрын
i learned a lot watching this video. new appreciation for drinking my whiskey
@gordbaker8965 жыл бұрын
Amazing. No one talking on their phone or a water bottle up their sleeve. Tough work. A lost art.
@Frankowillo4 жыл бұрын
Obviously NOT a lost art... they're still making barrels.
@liammoran93633 жыл бұрын
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@mannyfernandez70288 жыл бұрын
i want to be a cooperage worker in my next life.Seriously theres something about these oak barrels that beats sitting in front of a monitor the whole day...regards from the orient.
@michelbrutus8765 жыл бұрын
Good
@vsetkoumiera76835 жыл бұрын
Hope your ready for slave labor, these people work their employees to death and pay them chicken shit !!!
@TBPollock5 жыл бұрын
@@vsetkoumiera7683 Counter culture azzhole.
@vsetkoumiera76835 жыл бұрын
@@TBPollock Azzhole LMAZZO !!! How many hours have you worked in a coop
@Olm94 жыл бұрын
Bornapatriot BythegraceofGod No doubt about that! The laid back music in this video and the fascinating, traditional product they are making can't hide the fact, that the working conditions in this plant is just terrible. The dust, smoke and noise in this place is a joke. No masks or hearing protection 😣 Just hard work and old, crappy machines all day long. I wonder what they get paid and how long they last before moving on to something else..
@bigears44264 жыл бұрын
Very hands on still , hopefully it can stay that way for the employees. Amazing to think all liquid was carted in wooden barrels years ago. That is a piece of furniture not a barrel
@CuriousEarthMan4 жыл бұрын
most things were...from flour to salted fish and meats, to pottery ....definitely amazing, I agree!
@clockguy25 жыл бұрын
Fun fact: the extinction of the passenger pigeon caused a shift in American forests from white oak to red oak. The two oaks put out acorns at different times and the pigeons fed off of red oak acorns in their migratory patterns leaving more white oak acorns to germinate. kzbin.info/www/bejne/mGmlgXSEj9-mr7c
@skipscudder31864 жыл бұрын
I worked in a cooperage in Peoria,Il for six years. Never got to see the logs turned into staves and heading boards. Fascinating.
@terrybrockhoff81684 жыл бұрын
I am not into barrels but found it interesting enough to watch from start to finished , true workmanship from each individual
@williamgibb55575 жыл бұрын
An American company, using American workers and American supplies, the white oak, to produce a product that can be used worldwide. I love it! This is what we need more of. Yes the barrels for adult beverages and American growth!
@ronsbeerreviewstools43615 жыл бұрын
A very good informative & entertainng video. Cheers !
@carlrockaway16963 жыл бұрын
I wonder if they make and sell smaller barrels
@slit46595 жыл бұрын
I Bought a Barrel like this From the Gallo Winery in Sonoma California for $20 Bucks...It even Smelled like Wine.
@MrPossumeyes7 жыл бұрын
Any of you watched the origins of cooperage? It's a bit different to this.... kinda - last century. Or so. Tugs at the heart strings.... But it's still alive today!
@rosewhite---5 жыл бұрын
It's amazing that such a slow manual factory can survive in USA as all similar factories in UK have been put out of business by cheap imports.
@ever44374 жыл бұрын
can’t grow American oak in China!
@schmidt604104 жыл бұрын
Well over 1 million barrels of bourbon were produced in Kentucky last year. Only white oak barrels are used. EBC makes barrels for the distilleries.
@stackmanstack4 жыл бұрын
How do these guys get so barreled them selves with all the fiscal hard labor they do. Straight to the bar after work?
@darrinlarger6 жыл бұрын
I️ work at KYCooperage and they way we do it is similar but It’s not an easy job and we haul ass
@hotrodhog21705 жыл бұрын
@@shanek6582 new barrel at EBC is $525 for one.
@shanek65825 жыл бұрын
Hotrod Hog, I didn’t know they were that expensive, I’m going into the cooper business! I bought a used barrel with Dickel stamped on it I’m going to use in my blacksmith shop. If they’re that expensive, I wonder why they don’t use them for more than one time for liquor other than bourbon. I’d think if they were always filled with fluid, they’d have an indefinite lifespan.
@markrainford12195 жыл бұрын
@Hotrod Hog Yes but they donate $3 to forest management lol.
@shanek65825 жыл бұрын
mark rainford, IKR, they act like cutting only the biggest best trees is good for the forest.
@CGT805 жыл бұрын
@@shanek6582 They do get reused, at least in some cases. Some beers are aged in barrels to add flavor from the previous product that was in the barrel. I would think that wine could be made again in the barrels, but I don't know much about the process. It would seem like a waste to use a barrel once. I do use jack daniels chips in my smoker, made from the barrels their liquor is aged in. That is my favorite flavor for smoking.
@woodiethompson5264 жыл бұрын
One cant help but being simply amazed at the ingenuity involved in the machinery and their use ! Great to see !
@TBPollock5 жыл бұрын
I was impressed with the obvious pride in the finished product, well deserved pride, I might add.
@stevenwendellnelson8861 Жыл бұрын
Consistently Pray for forgiveness, guidance in a good (positive) direction, and for help against evil. Pray to be saved from hell (whatever that may be). Pray for your friends and your family too, it only takes a minute or so/less at a time to pray. Do it and your life will slowly get better, or maybe quickly. It probably just depends on you and the kind of person you are/have been. Don't wait until its too late and you have to suffer the consequences of built up bad karma from immoral acts/unrepented sins. Maybe together we can help make the world a better place by changing ourselves for the better, and changing things around us for the better. And addressing/thanking the CREATOR, LORD GOD at the beginning and end of your prayers would be a good idea 😊 Or just be my friend if you don't want to say the prayer 😄 I'm trying to help you get right with the LORD🙏 Amen. You should prostrate yourself if you don't want to do spoken prayer, or do both☺ Please worship the LORD GOD and not any idol.
@Fromard7 жыл бұрын
Really a wonderful video. Thank you.
@wakimbrell5 жыл бұрын
Love the process, love the art of cooping...but I hate being lied to about the eco-friendly aspect. I know they added that for the tree hugging minority, but damn. Sometimes eggs have to get broken to make a recipe. Own it. Besides, tree huggers get no credence as long as they're living in wooden houses, writing their grievances with pencils, printing their grievances on paper, wiping their snowflake tears with tissue, driving cars that require gas (or fuel), driving electric cars (that are charged with a fossil fuel power plant), etc... I could go on and on. But you get the point...it's all hypocritical. And the people responsible for this video aren't doing anyone any favors. Thumbs up for the actual cooping process tough...
@andrewfotopoulos77664 жыл бұрын
The way they say it in the video is the way they actually do it. I know, I used to work there.
@spudpud-T673 жыл бұрын
If they don't replant their tree stocks they don't get any more barrels in 100 yrs. These are their managed forests, not unseen, out of mind from over seas. If you can grow vegetables and harvest them you can grow trees and harvest them. Its farming.
@jamesroberts21152 жыл бұрын
All young guys doing these different tasks. Must be a high workforce turnover. Probably a low paying and mind numbing job , but a job nonetheless.
@stephenrice45542 жыл бұрын
A very good video , impressive ethos and the staff appear engaged . If you would indulge an old fella , is there a full time cooper plying his trade on site ? Not criticizing , just enquiring . Great video 👍🇬🇧
@BradLobregt5 жыл бұрын
Sure wish I had smellavision...... great video. Thank you.
@mikethompson67135 жыл бұрын
I like mine filled with bourbon
@FridgeMagnetFred Жыл бұрын
Fantastic informative video, great skills and product, Grandad was a cooper, Slàinte mhath from Scotland
@RebMordechaiReviews3 жыл бұрын
I watched all the way to the end. I assume these casks are going to mature wine as, had they been destined for a whiskey or Bourbon distillery, they would have been charred and not just toasted. Correct?
@crackerjack33594 жыл бұрын
I guess OSHA hasn't visited the site. All that wood dust and not a single respirator in sight. Respect for the forest is fine but where's the respect for the workers lungs
@trueminimalist39624 жыл бұрын
So I'm not the only person who noticed this.
@williamellis89935 жыл бұрын
Very interesting video. Thanks. It looks like you have a good staff of skilled workers.
@НиколайПавленко-г6д5 жыл бұрын
Please explain what the letters on the brand mean? 3 YR - three years? MT + TH?
@goldslinger2 жыл бұрын
I don’t need a whiskey barrel, but I feel compelled to buy one now.
@ronnewton6068 жыл бұрын
Love it, great vid
@spawn9765 Жыл бұрын
a barrel sender sucks almost ate half the ring when sanding, in my work that is returned to be changed😂😂💔😂
@WootTootZoot5 жыл бұрын
I don't know how I ended up with this video suggestion, but I'm glad I watched it.
@oldschoolmachinist19384 жыл бұрын
Fascinating video, I enjoyed it very much. Thank you for sharing it.
@notatechie5 жыл бұрын
Couldn't watch it. Music too annoying. I know, but as soon as I turned the music off he would start talking. This music thing on youtube is something new. It is driving me away.
@RebMordechaiReviews3 жыл бұрын
Hi. At 5:30, how are the parts of the heads stuck together? You don't explain. With some kind of glue? Some other method?
@spudpud-T673 жыл бұрын
No glue, we missed the boards being drilled. You do see him joining the boards with dowels (go into the drilled holes). Glue would dissolve over time and taint the liquid. Its also unnecessary, as the wood swells to become water tight.
@cletusvanndam10585 жыл бұрын
I gave er an ole thumbs up tha rest speaks for itself
@joselnegrongonzalez33445 жыл бұрын
AWESOME JOB
@Looksurprised Жыл бұрын
The dude toasting the barrels looks like he toasts a few marshmallows over them flames as well. Great work by all staff. Loved the whole video, music combo and cold almost smell the wood. Fantastic looking product.
@StonesAndSand2 жыл бұрын
Wonderful! But once again, another barrel-making video that leaves out the stave making process....that's the part I want to see most!
@supertrampkid Жыл бұрын
Embarrassing to the trade. It should never have come to this
@johnaneufeld54424 жыл бұрын
Give no donations to Mitch McConnells efforts please
@frannie78855 жыл бұрын
This place looks laid back. I worked at Kentucky Cooperage Inc. in Lebanon KY. I will tell ya. You will work your butt off. Its hot and stinks of smoke. It is very hard work. when I was there it was 12 hr shifts 13 days 1 day off and back at it for 13 more and so forth. not fun at all.
@alexcamacho4880 Жыл бұрын
I will have a new found appreciation every time I crack open a bottle of whiskey. Thank you EBC.
@tompipps33833 жыл бұрын
TOM PIPPS FOAM- BATON ROUGE LOUISIANA USA HI HELLO &
@genedameier87465 жыл бұрын
EBC, How many barrels do you get out of one tree? Of course I know it depends on the size of the tree, but approximately. Thank You.
@LV-oo7jd4 жыл бұрын
yes, i'd like to know as well!
@kennethdrovdal1082 Жыл бұрын
A most enjoyable watch. Highly mechanized and very productive operation. You guys rock.
@earlbailey2275 жыл бұрын
No dust protection or any other factory safety devices for employees. These people will die young..
@DC-uo5hy5 жыл бұрын
With the vacuumed system, I suspect little dust. Noise levels must be acceptable or OSHA would close the factory. All these kinds of factories are inspected frequently by OSHA.
@spudpud-T673 жыл бұрын
You would think so but not to my knowledge.
@jrdeckard33175 жыл бұрын
Love to see skilled fit and finishing at work. USA!
@DC-uo5hy5 жыл бұрын
Good barrels, made better than the best furniture. I have sold hundreds of the old ones. Smells great and looks great. Thanks so much. We need more Americal factory videos.
@scottc9774 жыл бұрын
Kudos boys, well done. You don't see anything like this coming from China. We do good work here.
@4n2earth225 жыл бұрын
Nicely done and informative. Thank you.
@craigmonteforte14785 жыл бұрын
Pretty slick operation ! I’m a retired Woodworker i found watching some of your idustry Speifi Woodworking tools. Very interesting Also thought it was cool that the logos were still hand nailed in place as many modern Woodworking people are forgetting. How to use hammers with everything so automated now days
@D-Vinko3 жыл бұрын
No modern woodworker is forgetting how to use a hammer. Nearly every woodworker has had to correct a joint with a blow from a mallet or hammer, no matter the age. Nothing has changed, infact most tools used by modern woodworkers are still from the 40s. Do you mean Carpenters? Homebuilding is a much different craft and the automation is a necessary sacrifice for the best possible result in the shortest amount of time. It was the natural progression from the only way to do something; to having options that are faster and cheaper.
@elliotmallon95385 жыл бұрын
Great video. What happens if it rains during the air drying? Wouldnt that set things back to square one?
@enthalpiaentropia78045 жыл бұрын
elliot mallon Good question , rains & snow....we need an answer..!
@rosewhite---5 жыл бұрын
@@enthalpiaentropia7804 air drying is to let the inner wood dry out. rain or snow only wets the outside and that quickly dries off with a few sunny days.
@enthalpiaentropia78045 жыл бұрын
@@rosewhite--- May be...!
@rosewhite---5 жыл бұрын
@@enthalpiaentropia7804 Even over here in rainy UK the wood stacks are outside for a year or more. Then each piece has to go through the machines again to cut off the dirty outside wood. Wood processing is wasteful but but the waste has alwasy been used for firewood or animal bedding.
@enthalpiaentropia78045 жыл бұрын
@@rosewhite--- Thanks for your kind explanation.. Greetings from Paris-France..
@perceive81595 жыл бұрын
Wish they would do that with the fish stocks of the sea, be selective, but no they harvest till there is no comeback for some species the blue fun tuna is one such example.
@charliehouchens84812 жыл бұрын
Great job East Bernstadt Cooperage from NLHS!!!!
@MrRogsmart5 жыл бұрын
Rubber mats at work stations are a must. Working on concrete floors all day with no mat turns a young man into an old man much quicker than necessary.
@Olm94 жыл бұрын
Concrete floors sucks.. And watch the video again and pay attention to the dust and smoke and noise at this plant.. 😣 It's really bad.
@mark-wn5ek4 жыл бұрын
Wimps
@larrykeenan5984 жыл бұрын
@@mark-wn5ek Evidently you spend your workday sitting on your ass.
@tommypetraglia46884 жыл бұрын
Not a pair of safety glasses in sight At 3$ apiece, bought in bulk how hard could that be. There's very little flying around in that shop softer than an eyeball
@CuriousEarthMan4 жыл бұрын
no respirators either that I noticed.
@paulaustin29415 жыл бұрын
. M. . The site yyyyyyyyyyy
@jackrodgersjr5 жыл бұрын
Nothing worse than clear cutting. I’ve seen the end results where a mountain had every tree cut down and then the solid flowed into the rivers... It does look like someone clear cut that field... :)
@tommypetraglia46884 жыл бұрын
Use an ordinary black nylon hair comb to hold tacks by placing between the teeth
@svenweihusen575 жыл бұрын
Great craftsmanship but not one worker with ear protection. Everyone there must be deaf at 30.
@charles8885 жыл бұрын
Or dust or smoke protection.
@DC-uo5hy5 жыл бұрын
With the vacuumed system, I suspect little dust. Noise levels must be acceptable or OSHA would close the factory. All these kinds of factories are inspected frequently. Non compliance is not acceptable to the government inspectors. It is good to have American jobs.
@Olm94 жыл бұрын
David Culpepper How would you like to be the guy on the right at 9:30 all day long..?
@joestewart74874 жыл бұрын
great video. vintage machinery & still hand-made. but no hard hats?
@jg20725 жыл бұрын
Unfortunately the timber harvesting described is not a best practice or sustainable method. I won't go into detail but FSC certified wood is a good way to start. There are other sustainable certified systems out there too. Try that instead.
@CuriousEarthMan4 жыл бұрын
thanks for the great video! exactly what I was looking for!
@brucebonkowski30374 жыл бұрын
that's beautiful question are the bands and plaque stainless steel.or just metals
@Toklineman5 жыл бұрын
Barrels are beautiful, all pure shaping and tension. Good onyer!
@kolbiebaker74716 жыл бұрын
Hate to tell ya but that's not a planner that cuts them down. It's a band saw
@evanpenny3485 жыл бұрын
Very nice. Must be good to work there.
@Olm94 жыл бұрын
Evan Penny Not really.. Watch the video again and pay attention to the noise and dust and smoke. It's really bad.. No headgear or masks to be seen 😑
@brucebonkowski30374 жыл бұрын
I love you not waste anything but why are not the branches chipped up.to decompose using a tractor or a 3 pto attached to grind them
@spudpud-T673 жыл бұрын
They just rot on the forest floor like nature intended.
@jimmytiler55224 жыл бұрын
They must be hurting. Cant watch because of ads every minute
@bowhunter74854 жыл бұрын
This is not a barrel. This is piece of beautiful furniture.
@cornflakeeater3 жыл бұрын
good
@chevy19865 жыл бұрын
Whats one of those barrels worth?
@marktrusty89764 жыл бұрын
Iv lived in Kentucky all my life never knew of this place
@RickOshay...5 жыл бұрын
How much do the barrels cost if you don't mind?
@misterbracks5 жыл бұрын
Anybody know how much one of these barrells cost ??