How to (Flux Core) MIG Weld THIN Sheet Metal The (EZ WAY)

  Рет қаралды 144,260

AC Designs Garage

AC Designs Garage

Күн бұрын

Пікірлер: 232
@ronh2889
@ronh2889 9 ай бұрын
How to stop blowing holes. Turn the volts up, wire feed down they said.....turn the volts down, wire speed up they said.... You Sir, has given the most expert solution. Thank-you
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
Thank you, I hope it helps!!!!
@luckyPiston
@luckyPiston 3 ай бұрын
Here Dude: In MIG welding (Metal Inert Gas welding), the wire feed speed (WFS) directly controls the amperage of the weld. This relationship is fundamental to how a MIG welder operates. Here’s how it works: How Wire Speed Controls Amperage: Wire Speed and Arc Length: In MIG welding, a continuous wire electrode is fed through the welding gun and into the weld pool to maintain the arc and deposit filler material. The wire feed speed (WFS), measured in inches per minute (IPM) or millimeters per minute (mm/min), dictates how fast the wire is fed into the arc. As the wire feeds into the arc, it melts, and the molten metal fuses with the base material. Wire Speed Determines Amperage: The more wire fed into the arc (i.e., the higher the wire feed speed), the higher the current (amperage) needed to melt that wire. This is because the welder must supply more electrical energy to melt the increased volume of wire being fed into the weld pool. Conversely, reducing the wire feed speed reduces the amount of wire in the arc, and thus the amperage decreases. Self-Regulating Arc: The arc length remains relatively constant due to the self-regulating nature of MIG welding. If the wire speed increases and pushes more wire into the weld pool, the arc gets shorter, increasing the current to melt the wire faster. This keeps the arc length consistent. If the wire feed slows down, the arc length increases slightly, reducing the current, but the arc still stabilizes to maintain a consistent weld. Amperage vs. Voltage: Amperage is determined by wire feed speed, as explained. Voltage, on the other hand, is set manually on the welder and controls the arc length and heat input into the weld. Voltage influences the weld bead shape, penetration, and spatter. Practical Example: If you're welding with a low wire feed speed, the welder provides less amperage to melt the smaller amount of wire, resulting in less heat and a smaller weld bead. If you increase the wire feed speed, the welder increases the amperage to provide more heat to melt the faster-fed wire, producing more penetration and a larger weld bead. Summary: In MIG welding, wire feed speed controls how fast the wire enters the weld pool. The faster the wire feeds, the more current is required to melt the wire, so increasing the wire speed increases amperage, and decreasing the wire speed decreases amperage. This relationship allows the welder to adjust the weld's strength, penetration, and heat input by controlling wire feed speed while voltage settings influence arc characteristics. By fine-tuning both wire speed (for amperage control) and voltage, welders can achieve optimal results depending on the material and welding position.
@awalk5177
@awalk5177 Жыл бұрын
It is fun to watch people who are used to gas Mig when they first try flux core. They are always surprised how well it welds, flat welds and can gap fill. They have all listened to the negative stories about gasless and then when they try it, yes it is different, but with practice it is as good as gas mig AND cheaper as you dont need to buy gas. Think of it as miniature stick welding with a continuous stick feed , you can use it outside cos there is no gas to blow away. It also WILL weld onto metal that is a little rusty , it doesnt need to be factory clean metal. Any doubts, look at Bondo Billy youtube channel.
@lawncuttingplusdelta
@lawncuttingplusdelta Жыл бұрын
Buddy you nailed it ….. I’m new to it and learned to use extra stick out to reduce heat on super thin stuff …. For autobody it ain’t gotta be pretty. 👍🏻💪🏻
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Yeah its pretty cool process!
@2pist
@2pist 11 ай бұрын
Gas gets expensive if you do much welding. The yeswelder flux core wire is about as good as it gets.
@lonniehall9006
@lonniehall9006 11 ай бұрын
@@2pist I like the blue demon and Hobart the best, and Arccaptain is good too. Kentucky
@JRsVsO
@JRsVsO 11 ай бұрын
Hell, the wire that came with my warcking works great. And it's easy like his machine to swap between polarity by just swapping the + and - on the front of machine, unlike a lot of other more expensive units where you have to go inside the cover and unscrew the wires.
@leetotty7703
@leetotty7703 Жыл бұрын
I've used flux core quite a bit on sheet metal, mostly18 to 20 guage, on a mid 70's Pontiac firebird. The key is patience. That table he's welding on is acting as a backing plate, which is something I highly recommend, when practical. This guy is right,dont buy into all the hype on flux core. If all you have is a cheap flux core machine, use it, practice, experiment with different brands of wire, try different settings , you'll be surprised at how good your welds will look the more time you spend with your welder. It's not the machine , it's the person using it...
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
I agree 100% thanks for sharing!!!
@mauricegd
@mauricegd 10 ай бұрын
Thank you for the encouragement
@orvallhall324
@orvallhall324 Жыл бұрын
Thank you for sharing your experience with us on the flux core. If you don't mind me saying, I watch Bondo Billy use flux core exclusively. Thanks a million again.
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thanks for watching. Ill have to check him out!!!
@GADGETVP15
@GADGETVP15 Жыл бұрын
if you can try to put a brass block behind where you're welding to pull the heat out of the workpiece to help stop blow-through
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Aluminum works good also.
@skyfreakwi
@skyfreakwi 10 ай бұрын
Copper is best I think. Get a pipe hanger it flat hold it behind and zap away until it gets to hot to hold.
@christopherraso1990
@christopherraso1990 9 ай бұрын
Really like the tip of laying it over and letting the wire lay itself down. Great tip 👍✌️🙃🇨🇦
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
Thanks for watching!!!
@MrRobinson308
@MrRobinson308 Жыл бұрын
The harbor freight flux core nozzles fit perfectly. Nice video!
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thank you, ill have to try it!!!
@diverbob8
@diverbob8 2 ай бұрын
@@ACDesignsGarage They absolutely do...already been there..The copper tips work as well.
@Hammeredprawn
@Hammeredprawn Ай бұрын
30:20 😂😂😂 that’s going to be annoying. Exactly what I was thinking because I’m doing this tomorrow on my van 😂
@ACDesignsGarage
@ACDesignsGarage Ай бұрын
Hahahahahaha
@Hammeredprawn
@Hammeredprawn Ай бұрын
I finished 😬 I kept thinking of what you said the whole way through the weld 🤣 on a really cold day you don’t need to snip as much 👍🏻 but I could t feel my feet or legs most of the day. 👏🤣
@Miss_Vicki
@Miss_Vicki 7 ай бұрын
I am just starting my welding journey, I bought a Vulcan MigMax 215 (Harbor Freight) and I really like the machine. Currently I need to weld a bunch of 1/2" EMT (19GA) and this video has really helped me be more successful than when I first did a couple test welds. Running compressed air through the tubing while welding was a game changer for me! Keeps it a lot cooler and less blow-through 🥰
@ACDesignsGarage
@ACDesignsGarage 6 ай бұрын
That sounds cool
@IainHC1
@IainHC1 8 ай бұрын
I have to weld a patch on the cill of my car. I have a single phase stick welder that has proved way too hot for the steel. SO Ive borrowed my sons flux core welder and started to weld in the panel.... WITH pretty much the same results as you... I have struggled!!.... BUT now I know what to expect!!! Thank you for this video :-) Like you said.... Be patient and don't rush!! 🙂
@ACDesignsGarage
@ACDesignsGarage 7 ай бұрын
Your right take your time and keep it cool and you'll do great!!!
@franklin01c
@franklin01c 20 күн бұрын
I realy do dig this guy he realy gives indeath details big time. I not much on t shirts but i think one of them wrangler shirts be mighty nice with the design on the back
@ACDesignsGarage
@ACDesignsGarage 19 күн бұрын
Thank you I thought about getting some work shirts done!!!
@tuneuptony3679
@tuneuptony3679 Ай бұрын
Thanks for the video, blown alot of holes on my last project with flux core. Gonna try some more before I buy the bottle and add it to my machine.
@ACDesignsGarage
@ACDesignsGarage Ай бұрын
Thank you for watching hope it helped!!
@hoobsgarage
@hoobsgarage 4 ай бұрын
Thanks for the video. I just bought that green flux core welder from harbor freight. Ive never touched a welder in my life but im gonna try to practice and teach myself and i really appreciate videos like these and the time and effort you took to make them. Loved the video and just subscribed.
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
Thank you very much, I've heard those are pretty good welders. If you have any questions just ask!!!!
@hankclingingsmith8707
@hankclingingsmith8707 9 күн бұрын
Change the ground clamp
@Adis.K-87
@Adis.K-87 3 ай бұрын
Great vid Especially for learning Flux core Thank you
@ACDesignsGarage
@ACDesignsGarage 3 ай бұрын
Thank you!!!
@arccaptain-weld
@arccaptain-weld Жыл бұрын
Nice try AC! This video can be very helpful for many people doing body panel work. Great job!
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thanks for the support!!!!
@ddthames
@ddthames 10 ай бұрын
You can use heat shrink tubing if you have no nozzle shield. I would avoid the type that has adhesive in it.
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Thanks, that's an awesome tip!!
@bigj6053
@bigj6053 8 ай бұрын
New subscriber. Honestly, ya had me at "hootinanny" lol thnx for the video
@ACDesignsGarage
@ACDesignsGarage 8 ай бұрын
Hahaha welcome to the family!!!
@bobdown9414
@bobdown9414 9 ай бұрын
A lot of yapin not much happenin.
@garychandler4296
@garychandler4296 7 ай бұрын
Almost as fun as watching paint drying, but overall, good lesson.
@robertblackshear8963
@robertblackshear8963 5 ай бұрын
😂😂😂
@donsurlylyte
@donsurlylyte 5 ай бұрын
yeah, well, make your own video bob.
@JohnDoe-gr2pc
@JohnDoe-gr2pc 4 күн бұрын
For Sure
@dyingforpie6879
@dyingforpie6879 10 ай бұрын
I love fluxcore for bodywork i use 30 mostly occasionally 35 - nice job that 22 gauge is tough to not burn thru.
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Thank you, yeah that 22 was tough. I haven't done a ton of flux core on body work, how ever I have 20 plus years using sheilded solid core mig on body work lol. Thank you for watching!!!!
@luckyPiston
@luckyPiston 3 ай бұрын
That welder has inductance (the third dial) control you could have used that and softened up your arc and possibly ran a bead .
@ACDesignsGarage
@ACDesignsGarage 3 ай бұрын
I haven't played with that feature that much. I need to!!!
@mattwarrensocal
@mattwarrensocal 11 ай бұрын
I used for body work on a Chevy van. I expected it to be 20 gauge panels but I swear some were 24 gauge. I did but joints but if I did it again I would lap it (as Lakeside Autobody suggests) to get a thicker surface to weld. I think the backing of the table provided some cooling or stabilization - it might be a different animal if open air behind. Your tip about where to start the tack is great - may have made my work easier!
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Thanks for watching, this flux core can be challenging, it can be done. I will say solid core sheilded gas makes life sooooo much easier. As for lapping pannels, the only problem ive seen with at is any time you lap metal together. There is a chance for dirt and moisture to get in between and rust it out. Also the other is you can't stretch the metal back out when you hammer and dolly the joint. The advantage of lapping is its stronger and easier to weld. Ive been building custom muscle cars and hot rods for 20 years doing all sheet metal and paint and body. Just a little friendly tip. Thanks for watching!!!
@garychandler4296
@garychandler4296 7 ай бұрын
Saw a guy use a copper block on the back side as a heat sink, that was cool, no pun intended!
@davee6458
@davee6458 11 ай бұрын
Thanks for all the tips, I weld outside so I have to use gasless flux wire. One thing I noticed u installed 0.35 wire on the welder, but you wrote 0.30 on the project. 🤔
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
It was 0.030 wire, i may of said the wrong thing lol, I get in a hurry
@EdgeofEternityBillCameron
@EdgeofEternityBillCameron 6 ай бұрын
Hi brother, thank you for this video. I almost never flux core weld, but I find myself using it now on 1/2” galvanized conduit. I clean off the galvanized with my surface conditioner tool and fit the joints as best I can. Still getting lumpy welds and an occasional blow through. I’m tacking but not the same way you are. I’m going to go out in the shop and try laying my angle lower like you suggest and let the wire drag itself across the joint. I appreciate all of the advice and techniques you shared. Remember, Jesus loves you and so do I 🙏✝️
@ACDesignsGarage
@ACDesignsGarage 6 ай бұрын
I think that will work Brother, treat it like things sheet metal and you'll do fine. That stuff is tough to weld for sure!!!! Loved your message on water to wine last week!! I want to share with you what I heard from. JASE from duck dynasty said about that. He said that the reason we know it was wine and not grape juice , because anyone can make grape juice instantly but it takes months for grape juice to ferment into wine and Jesus did it instantly!! Take Brother God Bless!!
@EdgeofEternityBillCameron
@EdgeofEternityBillCameron 6 ай бұрын
@@ACDesignsGarage Amen and thank you for watching and for sharing that insight! God bless you!
@williamhanna5224
@williamhanna5224 Жыл бұрын
Excellent video Great work !
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thank you very much!!!!
@staffordsanpei7804
@staffordsanpei7804 8 ай бұрын
great video. So. it is possible. Now I can start bodywork with my lincoln welder. After I practice. Thank you
@ACDesignsGarage
@ACDesignsGarage 8 ай бұрын
Awesome, you got this, if you have questions just ask!!!!!
@rafaelreyes4251
@rafaelreyes4251 8 ай бұрын
Hello, thank you for sharing your knowledge, I am new to the subject of welding, I am learning a little from the videos I watch on KZbin, I am trying to do a restoration on my old car that I bought, but I am confused since you say that if you weld two metal sheets it is better that there is no space between them. They are very close together, but in another video I watched they say that it is better to leave a small opening, the gauge of the sheet I am using is 18 gauge. Thanks for sharing, I really hope you can answer my question. thank you.😊
@ACDesignsGarage
@ACDesignsGarage 8 ай бұрын
Every one has there own way of doing this, I guess its preference, but mine comes from 20 plus years of doing restoration and custom painting. Not to say a gap is wrong, but it does give more of a chance of warping because it gives the metal a place to move. What metal does as you weld it ,it shrinks. Its like pinching the center of a piece of paper the it wrinkles all around the outside, you should try that. Paper works alot like sheet metal. Ill put a link below of a fender that I repaired and made my own patch pannel from scratch. Hope this helps. Ill put 2 videos below. kzbin.info/www/bejne/f6HHd4Fvmctof7ssi=3w5K0wwZm2yIyTbF kzbin.info/www/bejne/iWfWoY2ar9Z5rsksi=wIWpONmw8F-p7GlL
@AlbertAC54
@AlbertAC54 3 ай бұрын
Instead of welding each pinhole once you have that good strong sorta-continuous weld, what do you think about giving the thing a grind, hammer and dolly, and then just soft solder the pinholes?
@ACDesignsGarage
@ACDesignsGarage 3 ай бұрын
Yeah that would work, I may try this. Thanks for the tip!!!
@williamemerson1799
@williamemerson1799 Жыл бұрын
Good stuff. 👍🍻
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thank you very much!!!!
@Boodieman72
@Boodieman72 9 ай бұрын
If you are doing a bunch of spot welds just use the spot weld feature on the Arccaptain.
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
Habit I guess lol
@TylerHankss
@TylerHankss 7 ай бұрын
So that machine is a 200amp machine. But only welds up to 5mm? Something is not adding up.
@hsaneener9292
@hsaneener9292 9 ай бұрын
You think the gap could be the breath?
@MyFirstGen
@MyFirstGen 2 ай бұрын
Have you tried this for Tig welding sheet metal. Ex. Body panels
@ACDesignsGarage
@ACDesignsGarage 2 ай бұрын
Yes I have a video on tig welding thin sheet metal. That's my favorite process!!
@georgespangler1517
@georgespangler1517 4 ай бұрын
Can't go straight in with flux core have to weld on angle with thinner wire
@M70ACARRY
@M70ACARRY 11 ай бұрын
The fluxcore nozzle cover at Harbour Freight will fit the Arccaptian
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Thank you i need to get one!
@Group_Anonymous
@Group_Anonymous 8 ай бұрын
I don’t even use one 😂
@joshuatran3667
@joshuatran3667 5 ай бұрын
I have been watching a lot of videos on this topic and none of them goes into the minute details anout welding techniques. Like what angle to hold the gun, do you start by putting the tip of the wire on the sheet before squeezing the trigger, hold the gun down because you are going to feel some initial pushback etc. I envy the author for having such a flat penetrating weld but mine has the globs all over. Not sure what i am doing wrong.
@ACDesignsGarage
@ACDesignsGarage 5 ай бұрын
You can let it touch, mine is probably 1/8" or 3mm off the metal then squeeze the trigger. Maybe try turning up the volts or turning down the wire feed speed. Just do one at a time. If the wire starts spitting and sputtering add a lil more wire speed. If it starts burning back in the tip turn down the volts ,also your contact tip should be no more than 1/2" from the metal. Hope this helps!!!
@ErnestDoleman
@ErnestDoleman 4 ай бұрын
15 AK mig ceramic flux core nozzle should work for that gun from Amazon
@2pist
@2pist 11 ай бұрын
When I run electrode positive I get less splatter but the bead is tall. It has terrible penetration. The other way I get tons of splatter but the weld is flatter and doesn't round up on the edges. I checked the polarity with a multimeter and it was correct. I can't figure it out.
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Here is my latest video it has tips to help with the spatter and more. Electrode negitave is the only way ive ever use flux. Get you some anti spatter spray and coat the area your going to weld then it just wipes off. Also i linked all the good stuff in the video ill link below. The yeswelder wire will help also. Thanks for watching!!! kzbin.info/www/bejne/g4LckqBqndFors0si=zH55jMujZFn8zfYv
@immanutt4442
@immanutt4442 10 ай бұрын
Thank you Sir !!!
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Your very welcome!!!!!!
@JimTyler-p7l
@JimTyler-p7l Жыл бұрын
Greetings AC, thanks for sharing your knowledge on the process of welding thin metal. I purchased my Arccaptain mig200 about a month ago and have had moderate success using .030 flux wire on 26 gauge sheet metal. I am thinking with the additional info you have taught me it will take me to another level. Most of my experience in welding has been with heavy structural steel over the past 30 years. Retired know I wanted to take my welding to a whole new level. I have worked with many welder over the years and find this welder to be quite impressive so far. I did find out from another youtuber that Harbor Freight's FCAW GASLESS NOZZLE 2 PK SKU 63795 fits the Mig200 torch like a glove. Have a great day.
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thanks for the tip about the harbor freight piece. Thank you for the kind words. You will be a hero if you upgrade to solid core and use 0.023 wire it makes it sooooo much easier to do thin stuff!! Thank you for watching!!!!!!
@rogertaylor8615
@rogertaylor8615 4 ай бұрын
Try the spot weld feature
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
I need to, ive never tried that yet
@KC2003-sn2rt
@KC2003-sn2rt 8 ай бұрын
Could the settings have been lower and not burned through as easily? 14-14.5?
@ACDesignsGarage
@ACDesignsGarage 8 ай бұрын
You could ,I like to run a little hotter, believe it or not you put less heat in the part if its a lil hotter because you can get your tac formed faster instead of it spitting and popping.
@oiygfdxssfgg
@oiygfdxssfgg 8 ай бұрын
You should have tried .023 flux core wire on thin sheet metal.
@ACDesignsGarage
@ACDesignsGarage 8 ай бұрын
I wasn't sure if they made that, thanks for the tip!!!!
@bradleyyounger8499
@bradleyyounger8499 6 ай бұрын
Where do you get .023 flux cored? In 20 years I've never seen anything smaller than .030 flux core
@oiygfdxssfgg
@oiygfdxssfgg 6 ай бұрын
@@bradleyyounger8499 I bought a spool from Amazon
@drincogni
@drincogni 10 ай бұрын
Very nice video showing the roller upclose all other videos dont show that
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Thank you very much!!!
@WV591
@WV591 3 ай бұрын
Seems like ArcCaptain is handing out freebies all over youtube to push this welder
@ACDesignsGarage
@ACDesignsGarage 2 ай бұрын
They work pretty good for the price
@WV591
@WV591 2 ай бұрын
@@ACDesignsGarage they raised the price 150 more. amazon dropped them for few days because of that.they lowered it slightly to get back in ;-)
@diverbob8
@diverbob8 2 ай бұрын
I caught mine on sale for $350 then added the spool gun for aluminum.
@davidseslar5798
@davidseslar5798 Жыл бұрын
E71T-GS is a single-pass flux core wire which is common for the cheaper brands of flux core. E71T-11 is a multi-pass flux core wire useful for welding thicker stock, and includes the more expensive Lincoln and Hobart flux core wires commonly available.
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thank you for the tips, i haven't messed a whole lot with the flux core, alot of people was asking.
@williandepauw5395
@williandepauw5395 6 ай бұрын
Love Lincoln wire but by me it's $26 a lb.
@corybeard3426
@corybeard3426 9 ай бұрын
I was looking for a welder and decided to order this one i hope it's good
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
I use it weekly and Love it!!!!
@corybeard3426
@corybeard3426 9 ай бұрын
@ACDesignsGarage i was looking at a harbor freight flux core but with the price and everything this one does i decided to buy it. Should be all i ever need
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
@@corybeard3426 awesome welcome to the welding world!!!!
@corybeard3426
@corybeard3426 9 ай бұрын
@@ACDesignsGarage now gotta learn how lol
@ash-l7w4n
@ash-l7w4n Жыл бұрын
Hi id like to weld around my windscreen post will flux core work? It's a old toyota
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
It can be done ,you have to take your time, but if you had access to a solid core gas mig it would make life easier.
@arthurmorgan8966
@arthurmorgan8966 9 ай бұрын
FWIW if you have one of those portable lithium spot welders (automatic type, which detects closed circuit and releases huge charge after half a second) you can tack really thin metals together for soldering/brazing later if welding is too difficult. They're actually designed for tacking nickel strips to lithium battery packs' terminals, but I got them to work on .4mm sheet metal in lap joint. PS: I can't weld for sh*t, I avoid for thin material if possible.
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
Thats pretty cool I've never heard of those!!!
@rsbharley4766
@rsbharley4766 Жыл бұрын
Excellent video, thanks for taking the time to share. Cheers
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thanks for watching!!!!!
@unknownimports1
@unknownimports1 3 күн бұрын
20 mins to setup a flux is crazy
@Michael-w3z4b
@Michael-w3z4b 11 ай бұрын
Great video very informative. Just curious when you weld 22 gauge with 75/25 what settings do you use?
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Probably around 15.5 volts and 195 to 200 ipm, on the wire feed speed would be a good start. Let me know how that goes!!!!
@johnraisanen5131
@johnraisanen5131 8 ай бұрын
You need a longer stick out more like 1 1/2 inches because flux is hotter than straight mig. There is alot of talking.
@ErnestDoleman
@ErnestDoleman 4 ай бұрын
15AK ceramic nozzle for fluxcore (from Amazon) should work.Thanks for the video.
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
Thank you,ill try that!!!!
@jimmywilkinson9190
@jimmywilkinson9190 Жыл бұрын
Need to weld patches on a 71 VW bus . The metal seems to be 19 gauge . If I can copy what you can do " perfect "?
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Cool project!! It should work great on that project, I have a 66 beetle, I love my vee dubs!!
@Jpilgrim30
@Jpilgrim30 10 ай бұрын
Forney flux core fries the best. I’ve tried all kinds of wire and forney is by far my favorite.
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Ill have to try that!!!!!!
@SouthernGround
@SouthernGround Жыл бұрын
Quality of wire is important, junk like "Horrible Fate" Vulcan is awful compared to Lincoln E-71T-11 or Hobart . I run a Lincoln 90i FC and on 20g have no problem running a normal bead, got to crank it down as far as possible move fast and support the two pieces as best possible. butt joints are difficult, if you need a level surface, use a flanger like what is used in body sheet metal work and lap joint it, then you can profile the bead flat. FC get's a bad rap because most people don't understand the prossees. Lincoln Electric has an excellent knowledge base article on FC, it's more geared towards big wire like what's used in shipyards and steel building construction. but the principles are the same. Something else that has an impact is moisture and your wire, keep spools in plastic bag's with dessacant packs in them, I also run a big one inside the wire compartment, it's has a blue spot that turns pink (put it in the microwave a few seconds and reactivate the pouch) otherwise remove the spool when not using it and put it in a sealed dry container.
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Great tips!! I do like you and store mine in good freezer bags to keep the moister out. I plan on doing more videos on flux to get better with it. The more you know the better off you are. Thanks for the tips!!!
@williamallen7836
@williamallen7836 10 ай бұрын
If your gonna say "I'll quit yapping & get to it" then quit yapping & get to it. Lol It's like trying to get my Aunt off the phone, forever saying "ok, I'll let you go." 😂 just giving you a hard time.
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Hahahaa na I like picking around. My problem is I have to much info for beginners and so lil time hahahaha thanks for watching!!!!!!
@fern9234
@fern9234 11 ай бұрын
Welding starts at 20:30
@SpanishBUILT
@SpanishBUILT 5 ай бұрын
no matter how much i turn up my volts my machine wont get good penetration and it sounds choppy
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
Are you turning up your wire speed as well. It's crazy how it works but when you go up with your wire feed speed it gets hotter also. Another thing you may need to go up on wire size it may be melting off to soon. What size wire are you running???
@JRsVsO
@JRsVsO 11 ай бұрын
I personally love flux core. For what I have to do, it's not worth the cost and trouble to buy a shielding gas bottle. Although gas mig is cleaner. Good video though as they dont teach how to weld thinner metal with any process in the classes ive taken.
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Thank you for watching, I just finished another flux core video ill put the link here in my comment if you want to check it out! Thanks again for watching!!! kzbin.info/www/bejne/g4LckqBqndFors0si=vq9ZiFBNKD7llVGI
@mediumpimpin1986
@mediumpimpin1986 8 ай бұрын
I enjoyed the video and I did pick up some useful information, but it was less of a "how-to" and more of a "watch me do this". If I didn't know how to gasless weld at all, I still wouldn't after this video
@hsaneener9292
@hsaneener9292 9 ай бұрын
Whats it say?
@michael7544
@michael7544 11 ай бұрын
🌮 ❤ the juicer the better
@reggiebacci
@reggiebacci 5 ай бұрын
Mo-chine... Ayydapter kit... Johnny Cash fan are we? 😂
@ACDesignsGarage
@ACDesignsGarage 5 ай бұрын
Hahaha for sure!!!!
@CB19087
@CB19087 Жыл бұрын
I found fluxcore so much easier than gas. Especially outside in the wind. Looks like shit but got a lot more consistency and less blowouts. Perfect for a diy'er, takes up less space too
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Your right, the more I use it the more I like it!!!!!
@jameshendrix8217
@jameshendrix8217 4 ай бұрын
I think the key is to use the newer igbt machines, the older transformer machines are great for thick stuff F/C but they don't have alot of adjustment for the thin stuff when using F/C
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
Yeah these new machines are amazing
@lonniehall9006
@lonniehall9006 Жыл бұрын
Nice panel, ky
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thank you!!!!
@lonniehall9006
@lonniehall9006 Жыл бұрын
I have the same machine and cart, and same cart on my tig machine. Kentucky
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
I love my setup also, that cart is awesome!!!!!
@immanutt4442
@immanutt4442 10 ай бұрын
Parallel Universe
@M70ACARRY
@M70ACARRY 11 ай бұрын
The cleanest fluxcore wire I've used is INE stuff.
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Thanks for the tip, ill try some!!!
@curtthompson2787
@curtthompson2787 6 ай бұрын
Video is how to weld thin sheet metal. More than 20 minutes is setting up, putting a spool on, etc etc. Not related to the title. Would be a lot easier to watch if these were 2 separate videos.
@Mahdi-BogdanAli
@Mahdi-BogdanAli 5 ай бұрын
I don't agree with you. The best option the author can do for the viewer is to make chapters into the video. There's no logical need for 2 videos as it is one topic. So yeah, @ACDesignsGarage, just chapters if it's feasible for you, there's also no real problem to just fast-forward the video a couple of times really. Great material as well, I enjoyed watching it. :)
@MarkEye-r5d
@MarkEye-r5d 6 ай бұрын
Thank you
@ACDesignsGarage
@ACDesignsGarage 6 ай бұрын
Thank you for watching!!!!
@koolkevin2357
@koolkevin2357 8 ай бұрын
Take a moment to sand the end of the new roll of wire with 180/200 grit sandpaper. Unless you like to replace your plastic lead liner, before it's time. Straighten the first 6 inches, for ease of feeding also. Thank me later, naw... Just pass it on to a new weld'r.
@ACDesignsGarage
@ACDesignsGarage 7 ай бұрын
That's a great idea, thanks for sharing!!!!
@christopherraso1990
@christopherraso1990 9 ай бұрын
Isn't .30 wire hotter than .35
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
Usually the problem is it takes more heat to melt the 0.035
@TonyRomeNewMoney
@TonyRomeNewMoney 10 ай бұрын
Ok, I’m buying a MIG welder 😂. I have a fluxcore welder and need to do some sheet metal work. Not risking the burn though
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
It does make life alot easier!!!!! Im all about that hahahaha
@skyfreakwi
@skyfreakwi 10 ай бұрын
22 gauge...? Might as well be welding 1/4 inch plate! I welded together the metal frame from one of those organizers with the little drawers. Couldn't have been more than 50 gauge... Paper thin, Bible paper thin. And i flux cored it!!!
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
Impressive!!!!!
@engjds
@engjds 7 ай бұрын
Great, now teach us how to stick weld that! ).
@ACDesignsGarage
@ACDesignsGarage 7 ай бұрын
Nit sure I have that skill lol, but I may try lol
@mj_53
@mj_53 Жыл бұрын
Super bro😊
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Thanks for watching!!!!
@Friend_of_the_One-Eyed_Ladies
@Friend_of_the_One-Eyed_Ladies 5 ай бұрын
So basically you don't know how to do it, and expect us to watch you spend 41 minutes proving it.
@ACDesignsGarage
@ACDesignsGarage 5 ай бұрын
Thanks for watching.
@dans_Learning_Curve
@dans_Learning_Curve 10 ай бұрын
New subscriber. Only have flux core at the moment. Will be welding on the car in my profile picture. My late father's 1958 Plymouth Suburban. I grew up with this car. Learned how to drive and work on vehicles with it. Playlist on my channel if you're interested. 🤔
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Awesome man ill have to check you out!!!!
@Gerome447
@Gerome447 11 ай бұрын
28th mins, your settings a bit hot..
@M70ACARRY
@M70ACARRY 11 ай бұрын
INE wire is about the cleanest I've ever used.
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Thanks for the tip!!!!!
@lonniehall9006
@lonniehall9006 Жыл бұрын
35 wire is .09. Ky
@its_notta_cedar
@its_notta_cedar 2 ай бұрын
How to weld flux core....... "E71t-gs, dont know nothin about flux core"
@ACDesignsGarage
@ACDesignsGarage 2 ай бұрын
Thank you have a wonderful DAY
@georgespangler1517
@georgespangler1517 4 ай бұрын
35 is too thick needs to much heat for thin metal, atleast 30
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
Yeah that's all I use is 0.030, I wish they had 0.023
@Raffique-s6d
@Raffique-s6d 3 ай бұрын
Bug scat welding lol
@hankclingingsmith8707
@hankclingingsmith8707 9 күн бұрын
Still too much voltage. Turn it down
@hsaneener9292
@hsaneener9292 9 ай бұрын
Looks like a 👞 heel
@Spuki2k
@Spuki2k 8 ай бұрын
Easiest way is to live in Japan with shitty 100v 15amp outlets. You’re not welding anything else 🤣
@BobTheBreaker9
@BobTheBreaker9 9 ай бұрын
How to weld video: takes 26 min to get a tac on. End of the video: first time using flux core🤷‍♂️
@ACDesignsGarage
@ACDesignsGarage 9 ай бұрын
You can fast foward?? Maybe Im a fast learner.
@T3glider
@T3glider 11 ай бұрын
That’s a heel dolly. (Looks like the heel of a dress shoe.)
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Those are my favorites, best all around!!!!
@NFAtoys
@NFAtoys 4 ай бұрын
Some very good information at the end of half the video wasted on how to setup your specific welder for flux core. I watched your video to learn how to flux core weld thin sheet, not how to setup your welder to flux core settings. Concentrate on your subject matter, and leave the setup stuff for a different video.
@ACDesignsGarage
@ACDesignsGarage 4 ай бұрын
Thank you, I try to make these videos for everyone to learn from beginners to pro, you can always fast foward lol
@NFAtoys
@NFAtoys 4 ай бұрын
@@ACDesignsGarage yes, I could simply fast forward the video if I was aware of the fact that a 45 minute video on welding thin sheet metal, was actually a 19 minute video on the subject. Your video title is misleading. I hope you can take some constructive criticism.
@MikeHilbig-t5r
@MikeHilbig-t5r 3 ай бұрын
Making repairs on thin rusty metal is the worst, as it simply vaporizes instead of welding. Can't seem to do anything but blow giant holes on thin rusty crap metal. Welding good metal is way easier.
@ACDesignsGarage
@ACDesignsGarage 3 ай бұрын
I 100%agree, I like new sheet metal for sure!!!
@ropo772
@ropo772 10 ай бұрын
You dont remove slag as you go? Dirty weld!
@aliasfred
@aliasfred 10 ай бұрын
Heel dolly
@ACDesignsGarage
@ACDesignsGarage 10 ай бұрын
Thats my favorite!!!!
@RawindraSampath
@RawindraSampath 6 ай бұрын
@RawindraSampath
@RawindraSampath 6 ай бұрын
I am srilanka man
@torowazup1
@torowazup1 9 ай бұрын
👍🏼👍🏼👍🏼👍🏼👍🏼👌🏼😎
@m.m.7511
@m.m.7511 2 ай бұрын
Flux core is not MIG welding.... like in the title. The 2 don't belong in the same sentence....
@ACDesignsGarage
@ACDesignsGarage 2 ай бұрын
I understand that, it's how you have to do on youtube to get your content out there.
@danteespino1338
@danteespino1338 7 ай бұрын
and yaaah just like every wannabe bloggers vlogger.. invest on a decent camera stand to avoid having viewers throwing up cuz we are all getting dizzy with the camera movements
@ACDesignsGarage
@ACDesignsGarage 7 ай бұрын
Thanks for watching!
@philplasterer1547
@philplasterer1547 Жыл бұрын
Thank you so much for this video. I needed this to make my stove pipe out of tin roofing sheets I got for free. ❤️🇺🇸🫡
@ACDesignsGarage
@ACDesignsGarage Жыл бұрын
Awesome hope this video helps!!!!!
@andrewd207
@andrewd207 11 ай бұрын
Someone else that says k-nife like me 😂
@ACDesignsGarage
@ACDesignsGarage 11 ай бұрын
Hahahaha
How to Remove Mill Scale From Steel (Fast and Easy)
15:27
AC Designs Garage
Рет қаралды 19 М.
“Don’t stop the chances.”
00:44
ISSEI / いっせい
Рет қаралды 62 МЛН
Learn to Make (Perfect) FLUX CORE Welds FAST:( How To Stack Dimes)
46:05
AC Designs Garage
Рет қаралды 248 М.
Gasless Flux Core Welding Tips, Make Better Cleaner Welds
16:56
Mike festiva
Рет қаралды 1 МЛН
How to MIG Weld (THIN) Sheet Metal (Plus BONUS Content)
39:25
AC Designs Garage
Рет қаралды 1,3 МЛН
FluxCore Thin Metal without Blow Through - Updated
7:19
General Air Service and Supply
Рет қаралды 90 М.
Gasless Flux Core for Beginners #1 BIG Thing
11:36
weldingtipsandtricks
Рет қаралды 1,5 МЛН
TOP 5 Mistakes When Flux Core Welding With LRN2DIY
11:49
DIY PRO
Рет қаралды 88 М.
Learn to (MIG Weld) in A DAY pt.1 (How to Run A Bead)!!!
22:24
AC Designs Garage
Рет қаралды 25 М.
TIPS & TRICKS FOR WELDING THIN METAL WITH MIG
12:48
Farming Life Australia
Рет қаралды 88 М.
Say Goodbye To Dross With This Plasma Cutting Technique
15:09
ТАЧКА ЛЕДИ - BMW 5
26:28
Михеев и Павлов
Рет қаралды 446 М.
Забор против Гольфа из NFS
43:08
Мастерская Синдиката
Рет қаралды 2,4 МЛН
Стильный ЖУК своими руками за 2 дня!
31:23
Девчонки Синдиката
Рет қаралды 1,1 МЛН
Ставим 10 колёс на ЗИЛ-157! Поплывёт?
38:19
OMG 😯 c'est le plus utile🔝
0:58
Vergin Logan
Рет қаралды 894 М.