Audi Electric Motors Production | HOW IT'S MADE

2018 Audi Electric Motors Assembly. Subscribe. This video is Oddly Satisfying. #oddlysatisfying #production #factory #Audi #ElectricMotor
Audi Hungaria starts series production of electric motors. Production of electric motors is a key milestone along the way to electric mobility.
A new era is starting at Audi Hungaria. On Tuesday, series production of electric motors officially started in Győr. In the context of the symbolic act, the production plant was put into operation by Péter Szijjártó, Minister for Foreign Trade and Foreign Affairs, Peter Kössler, Board of Management Member for Production and Logistics at AUDI AG, and Achim Heinfling, Managing Director of AUDI HUNGARIA Zrt. The electric motors are produced on floor space of 8,500 square meters with an innovative production concept: modular assembly. The company has invested a double digit million amount to set up the motor production facility. Approximately 100 people are employed in this new area at present.
For the production of electric motors, Audi Hungaria installed the innovative production equipment and islands within just one year. The departments for the development of electric motors and for production planning cooperated closely with the prototype manufacturing/ production technology center in Győr to develop the required expertise. The current production capacity is for approximately 400 electric axle motors each day and can be gradually increased. At present, about 100 people are employed in this new area, to be increased to more than 130 by the end of the year. Production is with one‑shift operation, but will soon change to three shifts.
The electric motor from Győr offers numerous new features. With the stator - one of the core components of the motor - the aim is to insert as much of the thin enameled copper wire as possible into the casing: the tighter the winding, the more efficient the power delivery. A new winding and inserting center at Audi Hungaria makes it possible to wind the optimal amount of enameled copper wire particularly compactly and then insert it into the casing. The electric axle consists of other large components such as the power electronics, which are located in their own housing, the gearing and two flange shafts that transmit the power to the wheels. The employees produce two electric axle drive systems for each Audi e-tron, as both the front and rear axles are driven - in good quattro tradition.
The production equipment, the robots and the bolting and measuring station are set out in fixed positions but are not linked together by a linear band. Instead, the employees produce the drive systems according to a modular method in production islands. Despite a predefined assembly sequence, the modular system allows branched paths and more free scope in the production process. Driverless vehicles, controlled by an intelligent IT system, transport the parts to the workstations.
In parallel to the production facility, Audi Hungaria has installed three test benches for electric motors in the engine/motor development department, for testing and continuous load operation. The employees have undergone further training to become electrical experts in the production technology center for electric motors.
Audi Hungaria produced 1,965,165 engines last year, making the company one of the world’s largest engine producers. At the plant in Győr, six different gasoline engines and three different diesel engines were produced in 2017 with power output ranging from 63 kilowatts (86 horsepower) to 470 kW (639 hp). Approximately 6,000 employees produce about 9,000 engines each day for 32 production plants of the Volkswagen Group.

[@Phoenix-ry8hq]

the level of robotic engineering design is more mind blowing then the final product

[@BenHayat]

I was thinking of the same thing, but you put in a better format than I was going to say.

[@valdastomkus2353]

so slow......

[@BenHayat]

@@valdastomkus2353 Requires perfection. Just like cooking gourmet food. You can't rush it.

[@BenHayat]

@@valdastomkus2353 >>I have 3D printer,

[@sidneyfrancis9161]

Max plank institute

[@tamasmihaly1]

Audi Hungaria. I like their style. Proof that Robots and People can live and work together without racial tension.

[@1997Banane]

This is in belgium i think.

[@sarran1955]

Proof that Robots and Belgians can live and work together without racial tension.

[@tiborklein5349]

Guys, read the description. It's in Győr, Hungary.

[@PaulusdeKenezy]

No surprise. Hungarians work as biorobots.

[@Shallowweb]

The next Kanzler those humans look like robots tho. They just do the same thing over and over again

[@Lyf4rMusic]

German engineering at its finest! The factory itself is a modern piece of working art.

[@arthur_boi]

Put everything aside, this factory is cleaner than my house.

[@joelvale3887]

I could say cleaner than a Hospital.

[@arthur_boi]

hahaha, you're absolutely right :)

[@YusukeShirogane]

Because the factory is brand new

[@Elucidator-]

A workplace fitting to the orderly German stereotype ;) .

[@snuggles03]

Gianni it’s awesome

[@arthurdduda8233]

I don't know what's more amazing, how they figured out the design of the motor and the steps to put it together, or the engineering that went into the machines making them, to watch all those little arms and parts moving...i mean someone had to figure all that stuff out... amazing !!

[@jayqpublic6209]

A symphony for the eyes. Thank you for not 'spicing it up' with something I'da had'ta mute.

[@sammyspaniel6054]

The machines that make stuff are always more impressive than the stuff they make.

[@philthunder]

Neither in this case.

[@SvenSamray]

I would go crazy if i had to install this big robotgripper in the one operation step. The one with the 2 grippers and one of the gripper is rotating. Main problem with these everytime is you need to install it as compact as you can and look that everything can move freely from one axis to the other.

[@GaryTruesdale]

What a video! The Plant, the equipment, the electric motor. All beautiful. And the way the video is shot! Top notch Audi.

[@PeaceChanel]

Thank You for All that you are doing for World Peace.. Peace.. Shalom.. Salam.. Namaste ..🙏🏻 😊 🌈 ✌ 🌷 ☮️ ❤️

[@indianpatriot722]

You guys are genius.

[@teknerds]

When Audi's liquidating, I want all these toys!

[@Dia1Up]

Simple, no words, shows ever step. Awesome

[@TheBasedShark]

The robots are so gentle. Kuka never fails to impress me

[@manertk1636]

The world may comment anything, but I for one adore the way in which this whole engineering is programmed, infrastructured and carried out. Some may feel it is slow, but might ask them what do we do with all that speed if you get a bad product because of the haste and rush. Lets be patient to get a perfect product. My salute to the whole team of engineers who made this happen, God bless.

[@renookami4651]

The thing is, they have a certain quota of product per hour to construct. It is probably just calibrated to fit the number of units in need to be produced, no more nor less. Max speed isn't a thing, because if you need more units, how would you adapt yourself if you're already to the max? What would you do about the surplus you produced (and extra material+production+storage cost that goes with it) if they didn't sell fast enough? Because games may rely on infinite material supply and "I don't care how much time it stay in my inventory" logic, but reality doesn't. Many people tends to forget that "little" detail... Here, the standards are set at a reasonable speed, so if they need more, they still have margin to speed-up. It's reliable, which is the main goal of such factory. Truely a facinating thing to see indeed.

[@vtechead1]

Amazing to watch these motors being built. I used to repair and rewind electric motors of various sizes. The coil winding was all done by hand and inserted into the stator slots. In fact all that you see in the video was all done by hand. Must have took some clever minds a long time to bring this production line to fruition. Clever stuff indeed.

[@Mosfet510]

Very impressive!!

[@korencek]

this factory is cleaner than my house... so cool. probably even people at NASA are scratching their heads.

[@ImTheReal]

Pretty awesome!!!

[@polygamous1]

For me its Just Amazing space age Technology here on planet earth well done AUDI well done German Engineering, perfection at its best many thanks for uploading

[@Totanka1989]

The place I go, and the faces I see every day. I like being here :) Nice video, sums it up correctly, I like it very much! :)

[@andrewsmactips]

Who needs Avengers movies; I could watch this all day.

[@lennartpersson5631]

Höftledsoperation Värnamo

[@duracontractors]

@@lennartpersson5631 yeah, yeah, motorscapitan fooken doogen....yeah

[@indiachef5146]

Hello sir Where are you working?

[@gagansp8050]

@@duracontractors Rt

[@GiupetriX67]

Assolutamente Perfetto.

[@tiagorossotto572]

Fantastic

[@aliali-nx9by]

Super .. Very nice .. thank you. 💗

[@eaaeeeea]

I was really surprised how slow and manual the process actually was.

[@user-vu4kn3lw4p]

แจ๊วดีจัง การทำนะจ๊ะ กำลังขยายกว้างความต้องการสูง สุดยอดหน้าทำ นะจ๊ะ ชอบๆๆๆ

[@nananana2980]

Amazing piece of work

[@decus9544]

What a gloriously efficient process, I've always admired the automotive sector for it's innovation in automation of the production process, even in its' relatively more labour intensive parts such as this. *feels sudden urge to play Factorio*

[@IAdryan]

This somehow reminds me of Star Wars.

[@jitenderrai3355]

ऑडी इलेक्ट्रिक मोटर बनाने का रोबोटिक तरीका बहुत ही शानदार है।

[@joneswangleather7138]

looks like tony stark engine on his chest

[@Jin88866]

Funny how workers perform easier tasks than robots in this factory

[@DnBDubstepManiak1]

where have you been all these years....

[@Engineer9736]

Humans have their strengths and weaknesses, so do robots. So they put humans where the weakness of the robot lies. Maybe the worker also checks for misproductions before sending it to the next robot.

[@ryandarko2115]

Than they say immigrants are the problem lol

[@kalbokaokafor]

hahaha. mancave

[@alecto1550]

Yeah, its also funny that you think this is funny

[@tiyawn29]

The most impressive thing is the people that actually built this machines,and i don't mean assembled them,i mean actually designing them and program them to work with such precision. That is impressive.

[@hardiknandaniya6880]

Wow 👌👌👌👌👍👍👍👍👍

[@user-gk8wx2jc5b]

Hardik Nandaniya edfefefce Wdcwgbydcefrfvrfve

[@giovannicastagna3866]

Hardik Nandaniya m

[@hardiknandaniya6880]

What????

[@ivangutowski]

The fact that this exists on our planet today is incredible. Firstly the beauty and elegance of the engineering, alo the investment into electric powertrains as they are the future that I have been hoping for, for so long. Inspiring to see the various mechanical designs used to accomplish various tasks. I now really want to get on with the designing of my home laser cutter, and use quality materials like those shown here.

[@arpanaul9243]

Excellent I hope one day I wld there

[@alanmichael1234]

I'm in awe... Chewing Gum for the eyes...gentle, smooth and leisurely....a thing of slow engineering beauty...I have an E thing on order for delivery...October 2030...thank you Mr Audi

[@Adept32k]

Imagine what we’ll achieve in the next 20 years. What a time to be alive.

[@ulfedlund884]

Impressed !

[@daweller]

Basically robots building their own body parts.

[@arthurdduda8233]

NEXT STEP... DARPA TERMINATORS !!

[@michaelyizhaoliu8423]

Amazing, robotics has been employed to enhance the efficiency and further assists in quality assurance.

[@dalemaloney255]

AMAZING!! none of these machines had a headache that day!! or their wives!

[@Shubh_Unde]

This is like factory of the future or we can say that Future is Now..!!

[@HansWurst-gt1to]

Vorsprung durch Technik. Bei Audi hat es etwas gedauert, bis sie auf den Zug der Elektromobiliät aufgestiegen sind. Doch dafür kann man sich auf ein hochwertiges, ausgereiftes Auto freuen! Ein qualitativ hochwertiges Alltagsauto.

[@Putscher007]

So wie ich das sehe, ist das noch lange keine Seriengeschwindigkeit. Auch die ganzen Puffer sind noch leer. Wozu auch, noch gibt es kein Fahrzeug für die Motoren die in Serie hergestellt werden.

[@RICARDO26071]

O grande problema dessa fábrica, é a intensa conversa entre os seus funcionários! :)

[@ricausdomber1]

RICARDO PINHEIRO e o pior disso tudo, a grande quantidade de funcionários, kkkkkkkkk..brincadeiras a parte, se eu vi ali meia duzia de funcionários foi muita.

[@RICARDO26071]

Verdade. e o pior, que se não for assim, não dá lucro. Quantos mais funcionários "humanos", maior a quantidades de erros e "acidentes".

[@bismilla655]

Now I'm convinced EV is the future

[@itsame1277]

Yep. My sentiments exactly!

[@Kanti12311]

Just need a faster charging tech and better battery that will won’t degrade as much as our current tech.

[@RandomGuy-nm6bm]

Kanti123 you're misinformed about ev battery degradation. There are brilliant videos on KZbin explaining the longlastivity

[@ceroandone]

6000 $ / year = maintenance = battery = not worthy

[@muckman5509]

dude we been making electric motors for years , this changes nothing. The problem is still the battery and charging time. The motor is just the small part of what we need in the next gen of automotive. Until we have a EV that has a minimum range of 800kms and a full charge time under 3 minutes then we have an answer.

[@sivagurunathan9577]

I like that technology and neatness of company

[@joelvale3887]

It is amazing to see how much Engineering went into creating a electric motor.

[@andrerothweiler9191]

Electric Motors are mich rasier to make as an engine motor.

[@abdelkaderhemaizia6063]

good coupled works between people and robots its look amazing

[@kangal1999]

Watching this video is so therapeutic .

[@Audio_Simon]

Why don't the robot arms move fluidly? In CNC milling there is something called constant velocity mode which blends the commands to maintain a smooth motion rather than doing one motion, stopping, then doing the next.

[@henria.277]

Most likely running a slowed-down troubleshooting mode, as far as I'm aware this is a fairly new production line, so they are testing the water before going in full speed.

[@exi]

Stil doesnt answer the question why several arms stop in mid air for no good reason. Also if you're starting with this one-axis-at-a-time mode it will never get changed because that might impact production because a change might break things. If every assembly step is working at optimum speed production is stil waiting for the slowest step. If you then need to increase prodution just double up that processing step and you're good to go. Saying that the movement speed is enough because we dont need to build that many is very shortsighted.

[@alexanderbrown6077]

@@exi Most industrial robotic arms are programmed with Point to Point commands (i.e. they move from one exact position to another, and use a form of kinematics to fill in where they should be in between those points). Whenever the robots come to a stop, they likely have a holding command line that tells them they should not move to the next point until they receive a message from the local PLC or an input from somewhere. These command lines usually are there to keep the robot from crashing, but sometimes they could wait for a while (usually for another process to complete). Optimizing the speed of a robot only becomes necessary when it is the weakest link in the entire cell/production line. Otherwise you will be putting in effort, decreasing accuracy, and increasing wear and tear to have a robot do nothing for a longer period of time, and still not reduce the takt time for the overall product.

[@rickandreae3943]

To minimize force on the machine, its all about the angle. They dont want to break their machines with some fancy motion, its all calculated

[@snuggles03]

Wow that was fantastic to watch

[@L.M1792]

That is one immaculate factory.

[@GMorganKIEV]

Hats off to you!

[@mohammed.tanja123]

robot is a good operator

[@JD-kf2ki]

2:05 I was like. Let see what the automation can do to the tangled wires. :)

[@FTLNewsFeed]

That robot at the end absconded with the motor!

[@andrewmarek8715]

All German cars company production are extraordinary

[@deathm0100]

Those small carrier robots are so cute

[@adeelmohsin5860]

Marvellous systems

[@user-cu4qi4bo6s]

EXCELLENT !!!!

[@RD-ij2sz]

What a factory man! Very few men inside ! They say factories create employment !

[@ares12265]

I want this thing to go my home!

[@AtiqurRahman-fs1nu]

What a mind blowing technology. I inspired to look this style of working. All job by Robot and 5 % job by Humen.

[@yuriipohorielov3784]

Amazing!

[@hugomazariegos7406]

Me encanto!!!!.... 👍👍

[@toblerone072]

Very modern !

[@dirkstraining]

Sehr chillig zum Anschauen.

[@tmax7]

Very therapeutic...

[@3liz1990]

I love that beat

[@1_2_die2]

To put it basically: amazing, stunning and fascinating is something else. This level of automation is not outstanding or even a special class - absolutely standard in the industry. Audi and the rest of the established German carmakers are years, if not decades, behind the world leader in electric mobility. Even small startups like Sono Motors are on.

[@wi_zeus6798]

Sono motors relied very heavily on pre-existing technology, engineering work done by BWM

[@Neojhun]

Motors, not exactly the difficult component. Where is Audi's 90kwh plus battery production?

[@karllosEduardoBR]

Legal e bons padrões de qualidade

[@husseintech1908]

this factory is cleaner than my past and my future :D

[@foam27]

of course, because you suck down cigs, and drive a dino burner!

[@ramprkashsingh7848]

Vhf CNN Vbcv

[@davidquirk8097]

Nice factory but there seems to be far too much travel time between stages and the robots are moving pretty sluggishly in the travel phase. I'd expect the positioning to be slow but not the travel to and from the placement points. Is there a good reason for this?

[@ivstova47]

Humans are straight Aliens....... I'm serious..... THIS just freaking blows my mind.

[@furdeutschland-clubxl2434]

Super!

[@joanmas8540]

Excellent.

[@llejk]

Manager: So how much will this factory cost? Will it be profitable? Engineer: To answer your question, I need 100M$ first

[@masindi5969]

😂😂😂😂

[@jasiewiczukasz2899]

More $

[@Lordosvk]

They have KUKA robot arm only for move rotor 5 meters away. insane !

[@Alfalfa88888]

it was also glueing

[@Lordosvk]

glueing for 300k euro :D

[@MagnusOlssonMalvik]

That's nothing compared to what all that automation costs. Most of it in Hours is my guess.

[@duskydawn2880]

You underestimate the motors weight.

[@marcoaureliodasilva2033]

Machines that make machines!

[@stevechevalier4349]

i love this video

[@pascalkrzeminski7341]

😍😍😍😍 Audi E-tron 😉👍

[@Aleziss]

thank you for leaving the shop sounds WITHOUT music !!!

[@marshalllancaster3213]

Would have loved to know what was being done in the steps. At least it didn't have music.

[@sujitbiswal9971]

Wow what an automated factory, no chance of human error

[@rothschildkilledjfk6237]

Is it there where they made the Glocke, Gee that place is spotless

[@AKracecars]

What kind of robot was that at 2:10? The squishy looking one adding the sleeves to the wires?

[@Yannadoo]

Special purpose machine, specially designed for this operation

[@tomi-szabo-91]

From now on we are able to reshore manufacturing from China to Europe and America. Robots are far more developed and cheaper than Asian workers. So the time has come to take manufacturing back home to Europe and America. 😍 Together we can make America and Europe great again! This video is absolutely amazing! Greatings from Hungary! 🇭🇺 🇩🇪 🇪🇺 🇺🇸 ❤ ❤ ❤ 🔝

[@ateequrrahman4684]

4:45 amazing

[@karthickm9359]

Superb

[@wilsondias7896]

Obrigado gostei

[@daimyo2]

wow... looks like a medical facility. Impeccable

[@miersvetu]

Fantastické!

[@JBernhard72]

My E-tron likes this video!

[@Mr.Giggity69]

This was interesting

[@rocksnot952]

It's so good to see people working.... /s

[@memo7125]

+bogdan it's meant to be Einstein

[@rocksnot952]

Oh, I agree. If it continues this way, a minimum basic allowance will be necessary.

[@sjeses]

What you don't see is all the people involved in designing, building, programming and maintaining these factories. Jobs are shifting, not disappearing.

[@ASUSfreak]

You can see the benefits of robots at 7:32 at the right of your screen!!! I like!

[@rocksnot952]

Right. All of the manufacturing jobs are now becoming tech jobs which everyone is prepared for and suited to.

[@MirkWoot]

lol, that gigantic big robot carefully putting on simple sealant.

[@loneventhorizon]

2:27 They even have a robot to hand you heat shrink haha

[@ronaldorivers236]

This is the future for manual labor whether you like it or not, i work for a company that makes small car parts and they already are automating most processes.