Can I save this PS4 with BLOD?

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Tony359 | Tony's Tinkering Shop

Tony359 | Tony's Tinkering Shop

Күн бұрын

Пікірлер: 129
@NewRetroRepair
@NewRetroRepair Ай бұрын
The popcorn effect is trapped moisture in the PCB. If you want to avoid it you'll need to bake the board at 125c for around 48 hours (or longer) in a PID controlled oven to safely remove the moisture. Silica desiccant and a couple of hours in an oven won't do it. Multi layer boards that have been left for years absorb moisture and it can penetrate several layers deep. Desiccant has no way of pulling trapped moisture out of the PCB layers. When you heat the target IC, the tiny pockets of water end up becoming super heated pockets of steam which causes popcorning and delamination. If you want to do BGA rework you definitely need to prebake boards for a long time. 48 hours at 125c is really a minimum for thick populated PCBs. The reason for 125c is it's above the boiling point of water, but also not so hot that it'll super heat the steam that forms and cause a violent eruption, e.g. popcorning. It's a way to allow the trapped moisture to escape the board via microscopic holes in the substrate over time. I modified a toaster oven using a rex c100 PID controller, a thermocouple and a SSR for the job. You could too and it'll save you the anguish of popcorn. If you dont have the space for an oven you can use the preheater to do the job. Cover the entire board with foil except for the bottom and bake it on the preheater. Leave some small holes in the foil so moisture can escape. With bigger boards like this and your type of setup its not a terrible idea to cover the entire board with foil and just leave a square of foil exposed where the target IC is. Cover the gap in the foil with a removable bit of foil and then remove it and hit with heat when you're ready. That way you're losing less heat to convection and radiation over time during the preheat and reflow stages. Anyways, your number one problem is trapped moisture. The higher the temperature the trapped water becomes as it turns to steam, the more pressure it creates. That's your number one enemy. The boards need to be extremely thoroughly dried out. Because the kind if boards you're working on are older, anf you live in a humid, mild climate they'll be full of moisture and absolutely need the extra drying time. If you cant leave them drying unattended in your workshop, what you can do is dry them in multiple sessions. Do 125c for a few hours, then place the board in a sealable bag with desiccant. Repeat the process until the cumulative drying time has been at least 48 hours at 125c. If you want a space saving oven, you could always get a low profile pizza oven to modify. Heck, you could put the preheater on top of it! You'd also be able to use your drying oven as a reflow oven if you get a multi step PID controller for it. Anyways, I know I'm late to the video. I just wanted to share. Great attempt as always Tony! Your hot air temperature is probably mostly okay.
@tony359
@tony359 Ай бұрын
It's never too late! I agree with everything you say, I think what you are describing is the industry standard. I seldom work with BGA so I struggle to justify this workflow. I don't want a big oven in my workshop - no space - and I refuse to leave my Chinese pre-heater unattended! :) I do have a "hood" for the pre-heater for exactly that purpose indeed. What puzzles me is that there are repairers online doing BGA without any sort of pre-heating and they are mostly succesfull. Yes my pre-heating is not 100% but I am 100% unsuccessful - the math doesn't match here! My thinking is that the industry standard process - the one you describe - is the one which works 100% and allows super-fast reworking with no damage. In a professional lab you cannot afford 2-digits failures or slower reflowing times so you just remove ALL the moisture and then push the process to the limit. I feel this does not necessarily apply at home - though it cannot hurt of course. In any case, my temps cannot be right as after popcorning the APU, it would still refuse to flow :) I'll test again at some point. But thanks for your contribution!
@fixmyappjim
@fixmyappjim 5 ай бұрын
Hi Tony l, love your channel! I did exactly the same in the past i was trying to reflow a PS4 and was unsuccesfull. I came to the conclusion that hot air is too unaccurate when it comes to maintain the correct temperate result popcorning or uneven temperature and ripped pads. After some frustration i build my own ir6500 rework station. You can see the whole build proces on my channel. Using infrared top heater for apu, cpu, gpu and socket replacement was a big game changer! I had succesfully reflowed or reballed an PS4. Gr. Jim
@tony359
@tony359 5 ай бұрын
I skimmed the video a bit - nice machine! I really don't do much BGA and I see people on the internet doing it with the same tools I have so I know it can be done. If you previously used the Aoyue I see in the video, well I see why that failed! If you check my old BGA video I analyse that station with a thermal camera: the heating element inside is never centered and the air temp ends up massively uneven - I mean like 500C on one side and 250C on the other. The Quick is a much better station and it should help a lot. An IR element (which is really not so IR but anyways, it's a heating plate) can probably be more even than the average hot air station. But kudos for the massive job, it looks like an impressive machine!
@Bergi2000
@Bergi2000 5 ай бұрын
i genuinly love the humble style of your videos and how you show us your learning process to do that complicated stuff, i'd never even think about doing! keep it up like this!
@tony359
@tony359 5 ай бұрын
Thanks, appreciated! The journey is the fun! :)
@TigTex
@TigTex 5 ай бұрын
I've worked with BGA for quite some time in my previous job and I live in a location with very high humidity. It was quite common to see chips popcorning like what yours did, and what we did to prevent this from happening is to bake the board for some hours at a maximum of 100C (not above that because it will damage capacitors). When reworking, try to preheat the motherboard to higher temperatures. That will reduce the time that you are blasting the chip with hot air. Poke the chip to check when the solder is liquid and immediately stop the hot air. By the way, there's a trick to "fix" this issue without resoldering: increase the tension of the metal clamp that holds the heatsink with a couple of metal washers. It's quite an effective workaround
@tony359
@tony359 5 ай бұрын
unfortunately I did bake the board at 100C for a few hours. But yes, I need to pre-heat at higher temps and I am also getting a more reliable thermocouple. I did try the washer trick and no luck unfortunately. Interesting to hear about the higher humidity - in the UK humidity is on the high side most of the time indeed. Thanks for your input!
@shiiro279
@shiiro279 5 ай бұрын
hey tony! i would definitely suggest pushing the preheater more when it comes to bga work on these kinds of boards, it helps a lot. also, i would still heavily suggest reballing in these cases much more than trying to reflow unleaded solder, its not very likely to work unfortunately. i have found reballing to be easier with a proper stencil, correct size balls, and a small preheater plate to put the chip onto, heat it up, then go over it with hot air, that saved me a lot of time and annoyance when it came to reballing such size chips (mainly the ps3's RSX). good luck!
@tony359
@tony359 5 ай бұрын
Thanks, appreciated! I have the stencil - I need to get that small preheater. I’ll experiment more with higher pre-heater and also a better thermocouple. One day… 🙂
@MVVblog
@MVVblog 5 ай бұрын
23:54 At this exact point in the video, I would have thrown everything out the window. I would have honestly given up.
@tony359
@tony359 5 ай бұрын
ahahaha the temptation was strong, trust me! :) (It would have probably resulted in a more entertaining video, the heatsink falling on the board, zoom in on the missing components, zoom in on my eye twitching and then wide shot of me throwing everything out of the window - thanks for watching!) 😂
@ToltecMerc
@ToltecMerc 5 ай бұрын
Nice attempt! I've done a few of these (PS4 reball) with the same tools that you are using. I think I have done 2 videos.
@tony359
@tony359 5 ай бұрын
Nice channel - so many videos! Susbscribed! I found at least one of those PS4 videos - I'm puzzled! You pre-heated the board to only 107C. Then you use hot air (what temp and airflow would you use on the station?) keeping it farther than I would - this will definitely help in heating up the PCB as well, which is crucial. I suppose in your scenario the idea is "I use low temp and keep the nozzle away so the APU **AND** the PCB slowly heat up over many minutes. What I did, I focussed the heat on top of the APU ending up overheating the APU which was unable to pass that heat to the PCB. Some thoughts: 1. I can also use some kapton on top of the APU - that might shield some of the most dangerous heat. I'm actually wondering if I should get a thin square of copper to keep on top of the ICs as a shield, so that the hot air heats primarily the PCB and not the IC. 2. I should keep the nozzle further away from the IC - at least with those massive ICs where the nozzle is just not big enough to heat up the PCB Is your Quick the DE or DW model? Finally, I see your PS4 has a smaller footprint which fits on the pre-heater. Sorry for the long message - and thanks for your comment!
@ToltecMerc
@ToltecMerc 5 ай бұрын
@@tony359 I emailed you some links to my videos and my notes on how I did it.
@tony359
@tony359 4 ай бұрын
Got it, thank you. It's very kind of you to share your knowledge and to invest time to help me!
@SidneyCritic
@SidneyCritic 5 ай бұрын
I reckon it's because the inside of the PCB is cooler than the outer surface, ie, the surface expands while inside the MB is cooler/contracted, so when the glue softens the surface pops up because it's expanded relative to the inside layers. What backs that up is I've seen people on YT oven reflow to the point that the plastic parts on the MB melt, ie, overheated, yet you never see popcorn on them, only on external hot air reflows. On the other hand I've seen Electronics Repair School use high heat fast directly on the IC, which I guess melts the balls under the IC fast, and he doesn't get popcorn.
@tony359
@tony359 5 ай бұрын
It could be but the thing is that in an oven you heat up things very uniformly - I think. The purpose of the hot air is to direct the heat away from sensitive components. A plastic connector will melt at 250C - but an IC will not. My guess is that if you reflow a board in an oven at 300C, it will also popcorn. But I cannot be sure. Sorin usually deals with small ICs. Those are much simpler to work with: the heat immediately transfers to the substrate and reaches the solder balls. When it comes to large components, they are basically insulating the balls from the heat. My 2p opinion of course, who gives me the right to say all this if my process doesn't work :)
@GiuSimoo89
@GiuSimoo89 3 ай бұрын
Ciao Tony, guardo il tuo video quando riesco a trovare qualcuno che mi aiuta a comprendere! Hai una grande forza d'animo e non ti dai per vinto. Anche io ho fallito con una ps4 un giorno ma credo che con l'esperienza che ho ora forse sarei riuscito a riparare l'alimentatore che quando fu mollai il colpo perchè avevo fatto ancora più danni. Ora come ora non avrei fatto più danni sicuro. Vabbè ogni successo ci porta sempre più in alto e ogni insuccesso ci porta a migliorare sempre di più. Io ora sto imparando qualcosa e ho ancora tanto da imparare ma 😔 peccato che non comprendo l'nglese altrimenti avrei tanto da imparare da te
@tony359
@tony359 3 ай бұрын
Ciao, sicuramente sbagliando s'impara ma con BGA il percorso e' duro! Quello che mi perplime e' che qualcuno sembra riuscirci con tale facilita'...
@GiuSimoo89
@GiuSimoo89 3 ай бұрын
@@tony359 si qualcosa l'ho vista anche io di qualcuno che lo fa con semplicità. Ma l'esperienza porta a migliorare
@SobieRobie
@SobieRobie 5 ай бұрын
Just to let you feel better - I did manage to kill the HP monitor board we have been talking about some time ago :)
@tony359
@tony359 5 ай бұрын
Oh no, I never feel better when something like that happens! :) Sorry about the HP! It now displays beautiful pictures in the monitors' heaven! ;)
@daw7563
@daw7563 5 ай бұрын
Many argues that reflowing and reballing does not relly fix the problem anyway, as it is the APU itself that is faulty (internal bonds that breaks), so heating it up can make it to temporarily work for a month or two. So reballing with a known good APU is the only thing that works in the long run.
@tony359
@tony359 5 ай бұрын
That definitely applies to PS3, XBOX and that era components - a PS4 APU might be faulty as you say of course but it shouldn't be a case of "they all die because of a manufacturing issue". But of course, anything is possible. I'd like to learn the process anyways though - if I can't even flow the solder, I can't even think of replacing the APU! Thanks for your input! :)
@Roman00744
@Roman00744 5 ай бұрын
As many already pointed out the preheater should be at higher temp and also I think that you need to start with the hot air a bit farther away from the board so it can heat the surrounding area near the cheap to a higher temp before lowering it for final reflow.
@tony359
@tony359 5 ай бұрын
Yes, I can agree with that: the bottom line is that I need to heat up the PCB more. The issue with these ICs is that they're as big as the nozzle is and that's the biggest nozzle you can buy. I need something larger so hot air also goes on the PCB. Thank you!
@stoptheirlies
@stoptheirlies 5 ай бұрын
Hi Tony, I feel the same way as you about BGA chips, I get better results with a hand held and keep it moving around the chip so you don't burn one place or more. Bob. UK
@tony359
@tony359 5 ай бұрын
Thanks for your input!
3 ай бұрын
I'm one month late to this video but I hope I can help XD the problem is in fact the pre heat temps, you need higher temps on your pre heater, the sweetspot in my opinion is for the board to reach 185 - 190 degrees and hold that temp for about a minute, after that you turn on your hot air station at 250-260 degrees at max air and keep the nozzle close to the APU and wait for the solder to melt
@tony359
@tony359 3 ай бұрын
Never too late! Others have also suggested a higher pre-heating temp, up to 200C. I haven't tested again but it's something I am going to try for sure, thanks for commenting!
3 ай бұрын
@@tony359 if you have more questions feel free to contact me on the email listed on my channel, I work with BGA soldering pretty much every day so I'm pretty sure I can contribute to your success
@tony359
@tony359 3 ай бұрын
It is very kind of you - not everybody like to share! It's also a great opportunity for me to improve on my Portuguese! Thank you!
@myleft9397
@myleft9397 5 ай бұрын
Bad luck Tony. I've heard and seen some crazy things like people putting boards in their cooking oven to reflow them, no tools or anything. What is the popcorn? Was that the solder gooping out? Great video!
@tony359
@tony359 5 ай бұрын
Yes, some videos can be frustrating (or suspicious if you want!) :)
@Constantin314
@Constantin314 5 ай бұрын
too bad it didn't work but the video was very informative and fun, Tony
@tony359
@tony359 5 ай бұрын
I'm glad you feel that way despite the outcome! Cheers!
@KorAllRBare
@KorAllRBare 5 ай бұрын
I have watched a lot of console repair videos and I have observed when a donor component is nearby heat sensitive components or for example, a port is to be removed near heat sensitive components the heating is actually mainly applied UNDERNEATH the PCB board, maybe this is the way to Go???
@tony359
@tony359 5 ай бұрын
For smaller components sure. For an HDMI port, you pre-heat and then apply heat underneath or you melt the component. Even for a capacitor, you heat up underneath. For an APU you have to warm up the whole board but yes, the "best" BGA rework stations have an additional nozzle underneath to do exactly what you say. I think I will try modding my setup so more heat is focussed underneath and particularly under the APU. Thanks!
@nalinux
@nalinux 4 ай бұрын
I made a reflow plate, with Amazon cheap components and an Arduino. In fact it works great to solder with low temperature solder. There's even a display with curves:) But I'm pretty sure I could have the same result with a wood BBQ.
@tony359
@tony359 4 ай бұрын
I have a board which is used to drive coffee roasters. It comes with a software and 4 thermocouples. In theory I could drive the plate to follow a profile. The issue, IMHO, is that the thermocouples never give you an accurate reading. They barely touch the PCB and what they read is not the PCB temp - more a mixture of the surrounding air and the PCB. So I never considered those profiles accurate. But who knows, giving my success maybe I am mistaken :)
@minombredepila1580
@minombredepila1580 5 ай бұрын
Amazing video Tony. You did your best; I guess the key is that you do not have the required costly equipment. Years ago, I visited a factory and they didn't use air but submerged the boards in a kind of "special liquid" to reach homogeneous temperatures on the board surfaces. Weird chemistry and top-notch equipment to which you cannot get even closer at home. Anyway, learning by breaking is the correct direction to follow 🙂
@tony359
@tony359 5 ай бұрын
Yes, even the "BGA rework machines" are nothing compared to what they use at the factory. I've also noticed a JBC pre-heater is £9000 (yes, it's not a typo) while my "BBQ grille" is £100 :) I mean, you get what you pay for :) I'll get there one day! Thanks for watching!
@uki352
@uki352 4 күн бұрын
Tony, I use an old CAT phone that, besides it's normal camera, also features an IR cam. And for that cam I use DroidCam OBS and that perfectly blends in over WiFi. I don't know if you're using OBS at all, but if so, you might want to check if the DroidCam recognizes the plug-in IR cam.
@tony359
@tony359 4 күн бұрын
Thanks for that! There is an issue with InfraRed: Thermal cameras read IR - so the amount of IR heavily depends on the reflectivity of the material. That's why Thermal cams have an option in the menu where you can set up that value - but more often than not you get a mixture of surfaces so the Thermal cam measurements can only be approximate. For this kind of jobs I think I have to change my mind and revert to a thermocouple - if you check my last ONKYO video, I've found one which seems to be accurate! Thanks again!
@uki352
@uki352 4 күн бұрын
@@tony359 Yes, there is some training needed until one can read false-colour pictures. Especially when these IR cameras are set to auto mode, you often get bright spots and think, wow the whole thing must be burning hot! But then you discover that the PCB is cold blue at 20.5°C and the picture shows a hot white spot on a regulator running perfectly fine at 33°C. For the BGA rework you should definitely switch to a IR heater and not use a hot air unit. It is bringing the heat into the element not on top of it. And yes, I saw your ONKYO video, I am the guy with the rebranded TASCAM PA-R200 that now has a revision D Ti DSP ;)
@maxtornogood
@maxtornogood 5 ай бұрын
Very much an experimental project that didn't quite work out this time around. I do like your troubleshooting style. You're not gonna have trials without some popcorn along the way! 🍿
@tony359
@tony359 5 ай бұрын
Indeed - though it's high time to see some results! ;)
@lo377ps
@lo377ps 5 ай бұрын
Maybe you got a slight draft in your Workshop. This can skew the temperature reading quite a bit.
@tony359
@tony359 5 ай бұрын
Well, when re-flowing I have my massive extractor or I die of toxic fumes. That's why I am mostly rely on the IR meter. But The fact that the thermocouple read 150 when I had 170 at the IR is also puzzling. After all, IR thermometers will read depending on reflectivity - so accuracy might not be great. Try measuring a shiny heatsink :) Variables! A lot! :)
@SanguineBrah
@SanguineBrah 5 ай бұрын
No sure of the significance but during the thermal analysis, it looked like one of the power phases at the top of the frame was stone cold as well (fourth from the right). Shouldn't that mosfet be lighting up along with the others?
@tony359
@tony359 5 ай бұрын
VERY interesting! That phase ends up together with all the others so... uhm........ I need to find a thermal analysis of a working board! Thank you!
@Roobotics
@Roobotics 5 ай бұрын
Whenever I reflow BGAs I always get the best results when I can push the heat through the main PCB itself, I try to think of the IC ontop as a place heat will more readily try to escape from, and need a little bit of supplemental heat added to it, rather than being the thing that should take all the heat, the substrate it's comprised of, usually just isn't thermally conductive enough to be the focus of the heating operation, so the top layer absorbs all the heat, retains it, skyrockets in temperature, and gets wrecked, just can't can't pass the heat to the PCB fast enough for a reflow operation like that.
@tony359
@tony359 5 ай бұрын
I very much agree with you!
@tony359
@tony359 5 ай бұрын
Your comment made me think. I think one reason why this fails is that the APU is quite large and the largest nozzle I can get (45x45) is not large enough, that is, it barely covers the APU and does not cover some of the nearby PCB. As you say, I need to get heat at the solder balls, not the top of the IC. Some thoughts I've just had 1. Keep the nozzle farther away. That way the hot air will reach more PCB as well (my station is pretty powerful, it's the 200L/m version) 2. Install a (1mm?) copper rectangle on top of the APU. That will somehow shield the APU a bit and let the hot air get to the PCB. I think I see this on some videos sometimes? 3. The reason why "IR heaters" are more succesfull is that they are much bigger, they heat up a larger area - hence the heat reaches the underneath. 4. Crank up the pre-heater 5. Install a not-too-fine metal mesh under the board with an opening around the APU. That might allow to turn up the pre-heater so the area under the APU gets hotter without having to overheat the whole board Food for thoughts! :)
@Roobotics
@Roobotics 4 ай бұрын
@@tony359 I would say your thinking is definitely on the right track! Pre-heater aside, the whole area in the vicinity of the of the APU needs to come to full reflow temps. All the copper inside the PCB is at pre-heat temp, and the heat pushed into the top of the package is trying to get into metal BGA balls.. attached to copper planes.. that aren't yet at the correct temperature for the operation to proceed! Coming at it from the top ends up in wayyyy more popcorn events! The metal mesh idea is interesting also. One thing I have also done, is in the pre-heat stages, put a silicone pad over the IC region for a while to trap heat from freely radiating away, just keep in mind melting temperature of silicone.
@tony359
@tony359 4 ай бұрын
Ideally I'd need hot air from the bottom as well - some BGA machines have that and I think it's why they tend to work. More expensive pre-heater (the JBC one is £9000!!) can be set in zones. I've been thinking of making my own pre-heater made of smaller heating elements but I don't do this so often so I don't think it's worth. I wish I could find a way to temporarily boost the pre-heater under the re-flowing area. Maybe the mesh might work - but maybe as you say just a small protection on the APU would be enough - maybe just some kapton tape? Watch this space :)
@Roobotics
@Roobotics 4 ай бұрын
@@tony359 I actually didn't want to ramble too much and suggest things that I'm uncertain if they have enough power, I personally tend to reflow mid-sized BGA's with my MHP30, the area of the plate as you might guess is 30x30, which obviously isn't big enough for THIS project.. but.. they just recently released MHP50, so if 50x50 is a big enough chip contact area from below. I'm likely going to buy one, just to have options in size. The only thing finicky, is you do need a reliable way to hold the board to he correct heights, and sometimes access to the buttons.. back is odd placement.. screen in front, reaching under a hot board.. etc.. ow my finger is on fire. etc etc!
@harvaldi
@harvaldi 5 ай бұрын
I like your thorough approach to diagnostics. Often I doubt into myself if I came to good conclusions. Second way to confirm diagnose is very welcome.
@tony359
@tony359 5 ай бұрын
Thanks! It’s also nice to know how to do that in case the fault is not so obvious!
@sokoloft3
@sokoloft3 5 ай бұрын
Hmm. Early xbox 360 heatsink. I did the same thing knocking a 0402 cap off. I'm working on a macbook logic board and alot of the stuff is 0201. Just some quick tacks works unless its a ground plane. Need hot air then. I should be getting the Atten station Louis Rossmann sells soon. My $40 858D wont flow the SMC bga chip I need to change on it.
@tony359
@tony359 5 ай бұрын
0201 means SMALLER? OMG! Those are just grain of dust!
@jackipiegg
@jackipiegg 5 ай бұрын
34:28 What we normally do is bake the board at 70-100C for 12 hours. Should be enough to counter any popcorns
@tony359
@tony359 5 ай бұрын
I baked it for 5 hours - The problem with 12 hours is that I use my pre-heater (with a hood) to bake it and I don't feel like leaving it unsupervised. I'd need a proper oven and I don't have space for that. But thanks for your input!
@jackipiegg
@jackipiegg 5 ай бұрын
@@tony359 A cheap toaster oven will do tbh, they keep temps pretty low at 70-100C so it won't burn anything down.
@tony359
@tony359 5 ай бұрын
Of course - I just don't have space for an oven! :) Particularly because I seldom do BGA and I cannot justify that amount of space used.
@jackipiegg
@jackipiegg 5 ай бұрын
@@tony359 I justify it being a 2 in 1 machine. It can bake powder coated metals + pre-heat boards!
@tony359
@tony359 5 ай бұрын
I would definitely get one if I had more space. It can be useful. To dry a board for example. But when you start walking on stuff you have to prioritise what to get and what not to get :)
@NaN_INF
@NaN_INF 5 ай бұрын
You have broken connections under the apu. RAMs on the right which do not heat up are disconnected. This console probably suffered fall damage. Repairing ripped pads under the apu and reballing is your only option.
@tony359
@tony359 5 ай бұрын
well, it's too late now.. :(
@anupamrathore224
@anupamrathore224 5 ай бұрын
15 years of experience I have😅 but after watching your efforts I think there is something to find more😅 Thank you Tony❤❤ (and yes reballing is not easy😂)
@tony359
@tony359 5 ай бұрын
Thank you! Yes, I never stop learning of course! :)
@jonatas464
@jonatas464 5 ай бұрын
Tony, If you try to heat Just one site at This board, it'll bend. Try to heat entire board to 180-200 celsius degrees, after, If this uses a delead balls, you'll need ti heat to something around 240 degrees. If os leaded, heat to 225 degrees. Don't forget to use some flux. It's enough to try a reflow. Maybe can be a good Idea try on a old Motherboard first. Best regards from Brasil.
@tony359
@tony359 5 ай бұрын
Of course, the pre-heater is there to heat the board uniformly - though this PS4 is large and it inevitably overspills the heating area. I tried on the PS3 board, I mentioned that in the video but it was at the end. 200C pre-heating is probably a good course of action which I'll try soon! Cheers!
@jonatas464
@jonatas464 5 ай бұрын
Sorry, I wrote before end. A little tip. Start with old chips, like VIA 8235. They're smalls south bridges .One day I tell you my saga trying to do this in 2005. Can you imagine any boy asking for stain balls at any Store? Rsrsrs. "Is this a joke, boy? Get out of here!" To measure pre heating, put you thermal at top of this chip. When reach 200 degrees, look the temperature that is measuring at the bottom. For example, 200 at the top and 250 at bottom. Then you start to heat the top of this chip. Never Go higher than 245 or 250. BUT!!! BUT!!! Listen, rsrsrsrsrsr! Be carefull. Sometime isn't any cracked balls. Sometimes the problem os with detaching layers.. Some connections between layers can crack. I'll suggest you to get a clamp to press the memory chip against the board. Thanks for your videos. I'm trying to film some videos by fixing my boards.
@tony359
@tony359 5 ай бұрын
@@jonatas464 The thing with old boards is that... I want to fix them! I never end up with something "broken enough" to use as sacrificial boards! I do have 2 XBOX 360 I bought for this task. Yes, I understand what you mean. Check the temp on the IC and then look at what the pre-heater says. For the PCB to read 170C, my pre-heater has to be set to 275C. I'm aware that what the pre-heater says is only the temp at its sensor. However, it's the "thermocouple on top" which puzzles me. That won't tell you the IC temp. 3/4 of the thermocouple is touching air. That's why I am using the laser meter - but even that one will depend on the reflectivity of the surface. I'm sourcing what should be a better thermocouple. Hopefully that might help in getting some more reliable readings :) I tried applying pressure on the APU and on the RAM, it never went past the BLOD unfortunately. Thank you!
@jonatas464
@jonatas464 5 ай бұрын
@@tony359 maybe put some thermal paste to help heat to reach IC?
@justinc9991
@justinc9991 5 ай бұрын
You need to increase the preheating temp, more like 200-210c. Also the hot air is not enough to rise the apu temp to 230c. Popcorn can occur because too much flux and of course too much heating time at a wrong temp… I’d suggest to buy an older honton bga station… works like a charm! Gl!
@tony359
@tony359 5 ай бұрын
Well, I don't do that very often, I cannot justify investing in BGA reworking equipment just for fun :) What do you mean with "hot air is not enough to raise the APU temp to 230"?
@justinc9991
@justinc9991 5 ай бұрын
@@tony359 the hose and the air gun are undersized in my opinion compared with a larger square tube for bga station. Ps board are notorious for heat dissipation. Anyway using higher preheating temp is always a good option. Older honton i think you can source one used less then half price… depends on your luck :)
@tony359
@tony359 5 ай бұрын
Well, that's the 861DE version, 200L/m. In comparison the common DW is 120L/m. And smaller "Aoyue" are 40L/m. So I should have enough juice. I just think it's a matter of heating it more and maybe a bit better. I appreciate the suggestion but I don't have space for a BGA station! :)
@justinc9991
@justinc9991 5 ай бұрын
@@tony359 so, i have bga and the t’s not that huge, but it does it’s job. It uses hot air but it has a larger diameter. It has upper heating, lower heating and preheating plates. It’s awkward because you can only use them all 3 in the middle of the heating area… it does it’s job flawlessly. Preheating is se to 240c and i ran the reflow/desolder/solder program when i see on preheating 180c Preheating works all the time, also when the main program ia running! At the end of the program preheating reaches 240! Board is at 210c The board sits above preheating like 10cm… NOW: for your preheating, i think there you made a mistake by sealing with aluminum foil. Why? Because the temp. sensor of the preheating ia sitting right above the heating plate. Creating a chamber, will keep the hot air trapped, this will “fool” the temp sensor and the station will cut off power to the heating elements. Indeed you have 200c air underneath the pcb, but it won’t be enough to heat your pcb layers. Removing the foil will let the air circulate, temp.sensor will read correctly, and by nature the hot air will rise and heat your board, of course will suck cold air underneath but it will be rapidly become hot… i hope you understand my thoughts:)
@tony359
@tony359 5 ай бұрын
If I don't seal the edges of the board get too cold. Sealing creates a chamber, sure, but it traps the hot air and prevents uneven heating which might warp the board. What matters is that the PCB reaches the required temperature AT THE TOP and it did - at least my laser meter said that but the thermocouple - as I explained in the video - did not agree. Next time I'll definitely try a higher pre-heating temp, I'll give it more time to evenly heat up and I'll try to get a better thermocouple. I appreciate those stations are good but I don't do BGA! :)
@metalgjohn4462
@metalgjohn4462 5 ай бұрын
Tony, I appreciate your willingness to "give it a try". Keep in mind, failure reveals the path to success. Thanks for the videos 👍
@tony359
@tony359 5 ай бұрын
Very kind of you, thanks! I cannot give up now, I am close to master BGA, I can feel it! :)
@dexdex1635
@dexdex1635 5 ай бұрын
Hi Tony! Have you link where to buy low melt solder? Thx
@tony359
@tony359 5 ай бұрын
I got it from Ebay, no special place. It is a must! Get a few meters, you don't need much, it will mix with the existing solder and lower the temp massively!
@martux6815
@martux6815 5 ай бұрын
watch the video of rip felix on how to reball, he did it on a ps3 and he said that you need to bake the board at 150 degrees for 24 hours before doing the reballing
@tony359
@tony359 5 ай бұрын
I’m ok with more time but 150 feels a bit too much for some components - But who knows, maybe it’s the solution. Thanks for your input!
@aleksandardjurovic9203
@aleksandardjurovic9203 5 ай бұрын
You made a great video! Thank you.
@tony359
@tony359 5 ай бұрын
thank you!
@Islamisthecultofsin
@Islamisthecultofsin Ай бұрын
Sony should tell people how to fix their products quickly and easily. There should be no guessing involved.
@tony359
@tony359 Ай бұрын
yes, I guess it would massively help if the internal diagnostic was more accessible.
@elgaycesaire4009
@elgaycesaire4009 4 ай бұрын
If you can contact TheCod3r or check out his apu reballing/reflowing videos, maybe he has some pointers there. He is a really good technician that fixes ps4, ps5, Nintendo switches among other things electronic.
@tony359
@tony359 4 ай бұрын
Hi there - I watched some of his videos, he uses a BGA machine. I feel the massive advantage of those machines is the air nozzle at the BOTTOM of the board. Heat has to come primarily from the PCB, not through the IC and I feel that my mistake is to blast too much heat to the APU while I should try to get more to the PCB. I'm getting a few pointers - most go in opposite direction of course - but I have a feeling the common part is "more heat to the PCB". Too bad this video has been very very unpopular so I have had very little feedback as a consequence... :( Thanks for watching and for commenting!
@general23cmp
@general23cmp 5 ай бұрын
Great video again!
@tony359
@tony359 5 ай бұрын
Thanks again!
@Bergi2000
@Bergi2000 5 ай бұрын
Mhhh, smooth desoldering and resoldering of that flash IC 😊
@tony359
@tony359 5 ай бұрын
"you destroyed the PS4 but that IC removal... amazing!" :D Thanks!
@Bergi2000
@Bergi2000 5 ай бұрын
@@tony359 the ps4 is not important! your learning & fun, our entertainment - that seems to have an importance to you - has! :-) am i wrong? For me it is just a question of viewpoint...
@tony359
@tony359 5 ай бұрын
You're not wrong! Though it's cool(ER) if you can also win. But hey, we learn from our failures! My comment was only ironic!
@Bergi2000
@Bergi2000 5 ай бұрын
@@tony359 irony is too difficile for me, i'm kind'a sheldon on this (only on this). you have to send me a fax to warn me before beeing ironic. :-)
@tony359
@tony359 5 ай бұрын
oh, I can understand! And in writing "emotions" are not showing so don't worry! (Can I have your fax number please?) ;)
@dolphhandcreme
@dolphhandcreme 5 ай бұрын
Reflowing without reballing (use pb balls!) isn't worth it. May work for 2-3 weeks, but returns on your desk after a short time.
@tony359
@tony359 5 ай бұрын
I am aware - Anyways, I need to flow the solder first in any case! :)
@dolphhandcreme
@dolphhandcreme 5 ай бұрын
@@tony359 yes, totally right. In my opinion the problem is the early pb free soldering. Many devices of that Era died after some hundred heat cool cycles because of this. The Golden Era of plopping caps and breaking balls! I remember it as the p4 Era. 😀
@tony359
@tony359 5 ай бұрын
it was an interesting time indeed! :)
@Bergi2000
@Bergi2000 5 ай бұрын
"a royal pain" i nearly crapped my pants 😂
@tony359
@tony359 5 ай бұрын
The full sentence could not be spoken but should be clear enough :)
@Bergi2000
@Bergi2000 5 ай бұрын
@@tony359 it is clear - nellculo
@tony359
@tony359 5 ай бұрын
ahahaha!
@IlBiggo
@IlBiggo 5 ай бұрын
@@tony359 Or "in the neck", which works for the English and is a subtle quasi-homophone in Italian :D
@tony359
@tony359 5 ай бұрын
"in the neck" is the polite version, yet :)
@rogiervanlierop
@rogiervanlierop 5 ай бұрын
Well, you win some you loose some. Better luck next time!
@tony359
@tony359 5 ай бұрын
I won't give up! :)
@adrian_sp6def
@adrian_sp6def 5 ай бұрын
I wonder why KZbin creators, make second channel even if they claim that they didn't need it.
@tony359
@tony359 5 ай бұрын
'cause it's fun but it also means more work :)
@sokoloft3
@sokoloft3 5 ай бұрын
Link to the second channel redirects to a 404 :(
@tony359
@tony359 5 ай бұрын
Super appreciated! Thank you, it's fixed now!
@frikadasonline
@frikadasonline 5 ай бұрын
Man.... of course you will popcorn it with those temps, too high up, too low down🤦‍♂ With your equipment better buy an air down preheater better
@tony359
@tony359 5 ай бұрын
what is an "air down preheater"? Of course I'm happy to hear all other experiences. Do you mind sharing some numbers so I can compare? Thanks!
@omfgbunder2008
@omfgbunder2008 5 ай бұрын
Ps3 reflow/reball doesn't work, I wouldn't be surprised if it doesn't fix ps4s either.
@tony359
@tony359 5 ай бұрын
PS3 fail for a manufacturing defect in the graphic IC - same as XboX. The PS4 does not suffer this problem and more often than not a reball can cure these issues - AFAIK. Even if it wasn't working though I'd like to be able to do that without damaging the IC! :) Thanks for watching!
@walter7671
@walter7671 5 ай бұрын
Anyway it was interesting 😟
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