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Detailed alignment process for recovery of a Doosan Machine Tools Horizontal Lathe after it has been crashed.
Understanding the errors:
Physics : Force, Momentum, and Opposition
Out in single Axis, Out in dual Axis, or out in Rotation?
Saddle slide, or internal movement?
Internal and/or External Damage?
Linear guide Damage Understanding (Rare)
Adjusting the Mechanical:
Opposition Damage Main Chuck, Sub/Tail Must be fixed first
Unlocked Curvic (Mechanical Damage) Uncommon to Rare
Locked Curvic (Rotational Error) Most common
Chassis Slip Axial or Rotational Possible
Solo Y Axis deviation Error of understanding Never out only in Y
Complete the Process:
Live Tool Drive Verify alignment
VPF Origin Set Process
Slippage of Coupling Parameters resolve after tightening
Final tuning accuracy Parameters are tighter than mechanical
Supporting Documentation:
11a Machine Reference Recovery all Doosan.pdf
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Maintenance Manuals:
P24MMTE87(mechanics).pdf
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P2100SY_P21SYMTE0C.pdf
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