48V 500W Ebike or Electric Bike Brushless Motor Controller with Hoverboard, wiring explanation

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Project Description:
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In today’s episode, you will learn how to use this 36 to 48Volts 500W Ebike or Electric Bike Brushless Dc Motor Controller with the Hoverboard 350 Watts BLDC motors. Basically, this video is about the wiring explanation of the Brushless Motor Controller. I will explain how to use each and every wire with a practical demonstration.
I will also explain how to use this ebike throttle handle to control the speed and the buttons to switch ON and switch OFF the control system and how to switch among 3 different speeds. So, this video is going to be very informative and I will try my level best to clear all your confusion.
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500W 36/48V Brushless Motor Controller
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Yaegoo 500W 36 to 48V Brushless Motor Controller
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Ebike Throttle Handle
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350W Ebike Motors
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500W Ebike Motors
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Ebike Hub Motors
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Ebike 36V Battery Pack
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36V/48V Ebike Battery Charger
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About the Electronic Clinic:
Electronic Clinic helps the students and other professionals to learn electronics, designing, and programming. Electronic Clinic has tutorials on Arduino, Arduino Nano, Raspberry PI, image processing, gsm based projects, Bluetooth based projects, esp8266 projects, Nodemcu projects, robotics, desktop application designing and programming, PLC, SCADA, RC Planes, Electronics, Power Generation, HMI, and much more. Check my Playlists.
#500WBldcMotorController
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[@MyAssassin36]

Very slow paced imo but all the information is there and it's a very good video for beginners.

[@rosendopuigpichuante9076]

Great description! Clear english. Regards from Málaga.

[@ФеофанЭтополедолжнобытьзаполне]

TLDR: connect all wires by their color, if you have extra wires just ignore them. That's some tutorial.

[@AscoltaNet]

You are perfect bro

[@digicabtech]

What are the other last 3 wires (green, yellow, purple) for? This is where I 've got stuck!! Can you explain in details for each of them?

[@tobiasblackler8255]

Mine doesn’t work, I hooked everything up as in the video but the motor moves for a split second then stops, I have no clue what it could be?

[@lucasankone9555]

Fixed it?

[@HalfonsoSPRAGGUS-gs5gx]

Y dose,not work either 😢

[@Sherlockohms303]

THANK YOU SIR BECAUSE OF YOU I FIXED MY SON SCOOTER THANK YOU FROM BOTH OF US YOUR A GOOD GOOD GOOD TEACHER.

[@goodvibes0101]

Very informative content have liked your video 👍

[@teroa7l117]

Ur the best man, i was looking so long for a good titoriel vid for this

[@marcdannan5655]

Thank you this video has helped me with the final information I needed

[@vinodnadoni5047]

Really very informative video.

[@ankurbhatnagar4609]

Very nice and informative video! Would you have a video about implementing all these functionalities in this video (start, stop, speed, reverse, brake, etc) using a Raspberry Pi/Pico/Arduino?

[@ElectroniClinic]

Ya I am designing an Android app for this.

[@MrD-w2i]

Really helpful, many thanks

[@micjon7620]

life is soooo simple when you have real teachers. thank you sir for clearing things up for me. the numerous videos before always left me confused and therefore frustrated. you are blessed.

[@ElectroniClinic]

thank you so much for this comment.

[@wimalihalawela8948]

Your this presentation is very helpful to solve my problems.Thank you very much.

[@John_Smile]

Thanks so much for all the explanations ! I watched this clip because I ordered a Throttle with a wrench (5 wires) and I don't know where to tie the blue wire. But I learned many other things.

[@ElectroniClinic]

Watch my video on How to make Trike Electric Scooter. In this video, I have explained how to control two speed controller using only one throttle handle. In this video i have also performed some load tests. kzbin.info/www/bejne/rWnZfHl7aL2gnck

[@barakcobrama1703]

i put a 600w controller on my e scooter and ive hot wired the high speed wires together so i just use the high speed when i take off my wheel makes a squealing sound and when i go up hill and is ok when i go fast any ideas???

[@blacklider5256]

კარგი წამოწყებაა, მადლობა რომ ამას აკეთებთ

[@g3user1usa]

I'm an electrical knucklehead and I even understood your tutorial. You broke those wire functions down really well and showed how they function. I'd like to spend some time practicing with the controller, motor and throttle set to memorize each of the functions but I think I get the basics. All those wires looked overwhelming but if you break them down into groups and colors, it's not so bad. However, my scooter has dual controllers (one for each wheel), so I'd need to see how they're connected to each other, which isn't covered in this video. Both controllers must work the same so there must be shared connections if dual motors are selected. There also should be color-coded wiring diagrams given with controllers to simplify things for newbies. Thanks for the informative video, just in case I have a need for some trouble-shooting help.

[@ElectroniClinic]

I have a very detailed video on this, i built a trike electric scooter using two hover board motors and i used two controllers. I was able to control both the motors using only one switch and one throttle.

[@rakeshsah3326]

I have got 800 watt motor and 500w controller . There is any way I can limit the current drawn by the motor so that on high hills when motor demand high current and burns the controller.

[@johnbrowning3924]

Thank you very much with your help I got my ew 36 running really appreciate it

[@AndrewSinka-ni5xe]

I have this exact controller but I have a 1000w pexmore moter and I can not get my 3wire throttle to work for the life of me what can I do to make it work

[@mattwilliams1635]

Great video; is there an easy way to increase the max speed by modifying the signal from the speed control connector?

[@machy1877]

Excellent bro I need your help I have connected the battery and the throttle but I couldn't know which wire is for 3 speed controll wire there are two wires with 3 different colors can u please help me. I can email you if you don't mind🌹

[@arjanv.daalen9686]

Thanks man. You have been a great help. Not even the supplier gave this kind of info. Superhappy.

[@HouseMixProductions]

Hello Sir Thank you for a very educational video. If I want to remove the speed limiter on my electric scooter, how do I do this? Is this one of the wires on the HALL sensor? My wires have the same colors as your first controller in the video. I have a Velocifero Minimad plus.

[@mungomunro1]

Brilliant!

[@oneanon]

my scooter has potentiometer and hall effect throttle what controler should I us

[@deoz5620]

So very clear and easily understandble and you make it look so simple and easy knowing how an ebike controller works! Maybe next time, you can show how to wire a digital display speedometer and how it works. Thanks and more power !

[@fesacendoncillo7239]

Thanks for you, i understand your eplaination so clear or me.from samar

[@Swenser]

Wheelchair kits are expensive. I will try and create something from cheap parts. Not easy

[@bewwww7663]

Can you use an arduino board to program the direction the wheel goes and control it with a potentiometer joystick?

[@ElectroniClinic]

Ya sure I will do it for you. How about if I use an Android app for the controlling?

[@bewwww7663]

@@ElectroniClinic that will be great thank you

[@s-tazipart1750]

This is really brief, useful and straightforward, great explanation you deserve this comment👍🏿👍🏿

Thank you very much for this. I have just one aditional question. I'm building a eBike from a Hoverboard too. I will use the hoverboard ON/OFF switch, connect it to the thin red wire that you showed and explained, but how/where should I connect the plug for the charger? I was thinking I should connect it also to the Red/Black thick cables from the battery. Is this correct?

[@unlimitedchaos347]

I think so 🤣 how'd it turn out

[@zkillzixx6692]

Thank you so much sir, you saved me a lot of time. much love

[@azimzain1211]

Good explanation, now i can replace my scooter controller Myself. Thanks

[@nayakacreativity3639]

Does the motor get super hot if I upgrade to 500w controller ? Please reply sir thanks 🙏

[@ElectroniClinic]

i am using 500W controller, the motor doesn't get super hot. you can check my video on trike electric scooter. i tested it with guys standing on the scooter :)

[@nayakacreativity3639]

@@ElectroniClinic Ok sir, what voltage did you use 36v or 48v ?

[@Clystuff19]

Hello, the max speed(3rd speed) is the max speed the motor can do? Or it is limited by the controller ? Thx If u have the 3rd speed and change the motor with another type it cand be different speed?

[@fluidmind3629]

can i get 3rd speed if i short the wires, i dont have the speed botton

[@terrorent]

The last 4 wires you can use for other things? I wanted to know exactly what the last wires you show are for. The instructions say the single green is a meter line. What would that connect to? The single purple says it is for LCD instrument line. How would that work? And by the way the single yellow line is the high brake wire.

[@Histoshape]

That video helped alot wiring a Controller to my hooverboard motor 👍👌 THANK YOU

[@murraymadness4674]

Great example of how to hook them up. However, how can I get braking with these controllers? They only have off as 'brake', not actual braking.

[@ElectroniClinic]

Ya, this is the main issue everyone is facing. It needs to be modified. I think we can add disk brakes.

[@عامرعياصرهاكبرموسوعهطبية]

Vns ty to much

[@michaelconnor5922]

Very well explained. Thank you. Subscibed

[@electronic7979]

Super

[@ElectroniClinic]

Thanks

[@leskeometv]

Yo i have the brushless motor controler 48v and 250w, motor 48v 250w so max speed on e bike is 36kmh what to do on the controller to go faster

[@chiefmight142]

Very Informative Video👍🏿👍🏿👍🏿👍🏿

[@ndutrz453]

batrenya mana oy

[@hajjism]

Hi . its always nice to watch your videos with a lot of amazing projects, thanks. I am not cleaver onto electronics but I just have some hobbies. I want to make my first mini bike using water from my old hoverboard and controller. The problem I notices is when I put up the speed the motor slowing down and the speed control displace also switch off. Could you please help on this case? Thanks in advance🙂

[@MHsiddiqui786]

Best description controller Bundle of thanks bro

[@racko6ix]

You can use these wires for..............other things. DOH!!! lol lol, seriously though, I iterally checked this vid to see where this single green wire goes. Apparently itès an intrument wire. If so, then ....it needs a signal. Maybe to one of the phase wiresÉ

[@ElectroniClinic]

;)

[@Rockcastlekid]

Simply amazing ! I subbed . thank you. Have a Blessed day.

[@bigbigboy2011]

Hi, how do i connect the gps tracker black and red wires to the controller for power ?

[@noearias2006]

THANK YOU FOR YOUR VIDEO. EXCELLENT INSTRUCTIONS JUST TALKING WHEN YOU NEED TO ❤😊

[@jonspeak2807]

Thank you 🙏 I just started my journey of bldc control. I appreciate the great tutorial!😊🎉

[@suryabejibun]

can the controller immediately forcing the motor to switch direction before the motor stop spinning ?(close throttle, switch reverse/forward, open throttle before motor stop spinning)? Like 15:53 but faster

[@paulstir]

I have a working hoverboard motor (tested on another system ) , I have purchased a brand new 36v controller with lcd ( s866 ) brand new throttle and brand new hoverboard battery for my e bike project but I'm experiencing no throttle issues I have checked voltage and purchased 3 brand new throttles checked wires tried swapping around but still no throttle

[@Heinz-sq2eo]

Hello i have a QMWHEEL V20 fatbike, what i want exact, is that the bike will be limited at 5kmh with just the trottle and that with peddle it goes 25kmh, but only the trottle max speed 5kmh, now in stage 1 just the trottle does 10kmh and that is illigal in the Netherlands, the rule is just 5kmh so i want put a switch on it, or a electric responder key or codes or something that it just goes 45kmh (what it can ride now max speed) when I want, and when I press the key or switch that I just can limeted the trottle at 5kmh but that you can paddle and trottle together the max can be 25kmh, but only pressing the trottle and no peddle can be max 5kmh.. and top speed 25kmh with peddle and trottle but the trottle need to stop at 5kmh, the controller is from dongguan jing hui I hope that I have explained it well if you need more info or something please let me know

[@randywhite7434]

Thanks a lot you really helped me on understanding

[@AlejandroFelix-ir3hu]

What about the bike don't have the switch red wire but the display had a switch along with it ,to turn on and off , but it got damaged and I can't make it run! I Ve watched videos and more videos , but haven't found one that's exactly like mines, 48v,, 750 w motor , dc brushless controller 1000

[@efrainfeliciano7071]

Good Evening. Name is Efrain and have problem connecting the right unlabeled connector. i have a Hover 1. if anyone can help me in this dilemma. I ll pay for your servic3s \

[@rachidbaaira9869]

great explanation, thank you from morocco, I wish tha I see you made a scooter with this motors

[@ElectroniClinic]

@@rachidbaaira9869 I have done it. Check the playlist.

[@DJSpannamanUK]

Excellent bro

[@tonyvarghese75]

Can you please make driver drowsiness detection system using raspberry pi and usb camera

[@wimalihalawela8948]

Your this presentation is very helpful to sole my problems. Thahk you very much.

[@boasnovasonline8764]

BOAS NOVAS ON LINE há 1 segundo (Brasil) Friend help me with a brushed controller d 30 vts 500w 28 A. XUN brand. I don't know how to connect this device, on the accelerator with a contact key, this accelerator has 5 wires (On Throttle Socket: Green, Black and Red) (separator: 2 wires; Yellow and blue.) This throttle has a motorcycle key and battery indicator. on the brush controller there is a white socket written: (Derailleur) in the colors green red and preto. I already know it's the accelerator but what about the two yellow and blue wires???? where can i plug it in?? we have two blue wires in a white socket written lock two blue wires written lock; what are these two wires for?

[@gunghoadventures871]

Awesome presentation.

[@DarkSaber-1111]

Well this just took a load off my shoulders! I was going crazy with all these wires and colors!

[@rdahiya2510]

I guys I want increase speed limit of e-bike have not any extra switch on throttle simple miter moter is 400wt anybody help me with which wire should connect

[@JohnKimble-v6l]

Where does the kickstand switch sensor connect to the controller? I bought a kickstand switch for my scooter but can’t find a connection on the controller.😊

[@fauzi_ahmad.7363]

if the motor is given a voltage of 48 volts and we use it to transport the load it won't be damaged?

[@fluidmind3629]

Hello, i have the 3 speed wires - black, brown and blue, but i dont have bottons to connect it, can i short the wires and get the max speed ?

[@colintinker7778]

I really appreciate your time in producing this video. Exactly what I have been looking for to control the same motors as you have in your demonstration. Thank you.

[@ElectroniClinic]

Thank you so much Colin for appreciating my work.

[@megavoltelectrocycles]

Very helpful video ! Thanks a lot. We use the QS Hub Motor 3000W 12”. Can you tell me what type of programmer I can get to adjust the controller settings ? Are these motors considered sinusoidal ? Thanks a lot for your help !

[@muslimspeechchannel]

Thank you, Amazing video

[@prettyboy6305]

How about speed sensor my friend everything else i need this plz thx

[@miketayse]

Very useful, thank you!

[@ashikabbas4862]

Best description of controllers I found!

[@jaakkohartikainen1992]

Hey, i have a question, do these have a speed limiter and how can u remove it if needed, keep up the great content🎉

[@bigcatsliontiger]

Bro , i have 48v 500w ebike , After a rainy day my ebike speed cut off on its own , throttle sometimes dont work but today i just turn on the key and after some seconds my bike speeds up on its own crushing with wall , i was lucky that this happen inside my garden and not in street trafic . Can you explain its throttle problem or motor ??

[@carolsjukebox]

How did you wire the battery charger plug on a controller thanks

[@bhaskargvv3540]

Wonderful explanation

[@racko6ix]

So ,how do you set it on high speed only? I want my controller to let the motor run unlimited.

[@AlejandroFelix-ir3hu]

Good question! I would like to know that too!🙏

[@almen1594]

very clear explanations and perfect timing. thanks

[@roncooke2188]

Great video interesting but don’t think i will use reverse happy it goes only forward direction

[@ElectroniClinic]

may be one day you make a monster Go-kart, then you will need this. ;)

[@REDBooy47]

What is anti Theft lock is for exactly ?

[@curliecardenas]

Great video.. thanks 👍

[@themastereal8345]

really helpful for my ebike conversion, thanks 👍

[@estebanbravo6407]

A very good and easy to understand video! Appreciate it a lot!

[@cristimz1659]

Hi... my controller have only two wire to motor how can i rotate it ..thank you

[@brayden3435]

Bro thank you this helped me out a lot. U a real one.

[@adammajerczak2493]

thanks for this video

[@rizzman6671]

Thank you sir. Because it enlightens the pldc and the way the connection works. I have a question. I've been following, how you show me in this video.But the tayer still does not spin. Can you please explain what my scooter electric bike problem is?

[@mattivirta]

my skill at elektric bicykle have minimum motor size need be 500W 350 have mmost used but no power go up hill, normal goos bicykle need use 1000W motor and scooter bike etc need minimum 2000W but normal better use 3000W or more power motor. 500W have wery weak no power lot only childrens bicykle can use.

[@anandramdevineni2989]

Sir how wheel rpm is measured in this controller

[@noahhorner5417]

Hello, I have a problem with the brakes If I put the High Brake Line on +, the engine just shuts off, but it doesn't brake. Can somebody help me?

[@manuelmatos7199]

Helo, my problem is.i buy a ebike modul but i have motor cable with 9 wires, but the modul hall sensor only have 5 connectors and 3 cables from the motor are 3, give me 8 cables, and white cable ?

[@Quintera23]

Can i ask what is the max W we can use on a hoverboard wheel?

[@bobdebouwer7835]

1500 watt

[@abdullanashid4538]

Can you explain me how to connect charging wire to the battery?

[@ElectroniClinic]

for this watch my video on electric trike scooter.

[@Jehutynd]

Awesome video! Thank you!

[@techhho2791]

Very good job boss

[@UnknownSquidy]

This guy is the best