BLDC Controller Learning Board for Beginners

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Music - Happy Life No Copyright Music

[@edwardfisher79]

Thanks!

[@EVCustoms]

Thank you too Edward!! 👍😁

[@miketayse]

Very nice, thanks for putting the vid and visual aid together! I've repaired and worked on cars, motorcycles, amplifiers, etc., and had questions about how electric scooters and bikes were put together, this is very helpful. It would be nice if the manufacturers had a shop manual and a schematic available. In theory an electrically driven vehicle should be easier to repair and last longer.

[@gazzmann9569]

Great video! I'm using my first controller with an ignition switch, and wasn't sure what to do. Perfect!

[@Billy-zf8yn]

Thanks Teacher! love every detail of what your teaching helps a lot with my current project.

[@blainelandess3535]

Thank u for the simple and correct explanation of the controller hook up..theres to many videos of the wrong way to do something it's nice of u to get straight to the project.and without the crappy music sound track..thanks again..im trying to build a beast of a bike....

[@OscarPerez-ns2ob]

Hi. Can you help me fix my fat scooter? Throttle not doing anything. Bike won't move

[@kenmcfarland4287]

Thank you I am having difficulty understanding what all the wires are for but this simplifies things somewhat, I will have another go tomorrow following your guidance 👏👏👏👏👏

[@dusty4591]

I enjoyed your tutorial . I'm in my early sixties trying to learn about e-bikes. Thanks

[@svengalil]

This really explains all the components well, that's for the effort that went into making the video. I watched it to help me find a power problem with my bike as when I click Low setting to Medium there is a power increase as you'd expect but then when I click to High I can hear it click in but only for a fraction of a second. I had the battery tested as I thought there was a bad cell or two when demanding more power as in High mode but the battery is fine. Any where else I should be looking please? Thank you.

[@John_Smile]

Thank you very much for all the explanations. I ordered a controller, but it came without instructions. I realize where the battery is connected and the throttel I don't know which wires command the engine to start and stop. Now I saw. Thanks for the help!

[@weedylock]

Amazing! Thank you for this in depth video explanation.

[@bImO097]

Very simple, useful and informative!!!! Thats what a beginner needs

[@johnlang9831]

My DC Metro is not working not sure why

[@neenyohpastoral1951]

Really nice presentation board of showing the basic connections for hub and controllers. Keep up the good work!

[@EVCustoms]

Thank you mate!

[@jall1967]

Thanks a lot, friend. This video is a real service to others

[@user-rr1ff1zu2y]

Thank you for your video! I understand how to use wheel in motor. But I can’t understand English . So I will continue to watch your video .

[@John_Smile]

I understand ! I'll translate for you. in what language do you want

[@user-rr1ff1zu2y]

@@John_Smile Thank you. I want to translate it into Japanese.

[@DKLVE]

Cool man, Nice job and very simple to understand...thank you.

[@ralphrego7470]

Beautiful and very simple explanation, I truly loved it. I have been looking all over on how to charge the batteries at home? Do you have any videos for that? Please let me know.

[@Ukat09]

Sir - thank you very much for making this video. I have been working on a electric trike I bought very very cheap. It was left for a couple of years. This video has given me better understanding of what IM looking for. Only problem is that there are no labels on the wires and the controller is labelled in Chinese. At least now I have a starting point. Thank you.

[@startcherif]

Very nice video, all is clear, lot of thanks for your time

[@aniruddhashinde]

Love the hardwork of yours it's easy to learn like this

[@002-b9s]

Thanks for the video. Some ideas : Arduino touch display : including watt meter (W, V, A, Wh used, Wh/km), speed and trip, remaining trip, motor temperature, main on/off, throttle control for limited speed and current, controlled front and rear light by luminosity and e brake, bms analyser with cellule voltages, bms temperature, Usb c phone charger Low voltage cut off modification (for better life cycles) Shunt resistance measurement for accurate reading of consumption (which depends if watts measured from controller) You asked for ideas, there you have it. 😃

[@EVCustoms]

Oh my god...!!! you predicted all the work i do these days from touch screen arduino to shunt!!!!

[@EVCustoms]

This project is on the way...!

[@OvidiuMarin]

Nice video, very useful for beginners. Keep up the good work!

[@BBTTCC]

Great Great Job. Excellent presentation. Every detail. Perfect

[@EVCustoms]

Thanks you very much...

[@douglac6861]

That may be the best presentation I've seen

[@monkeytonker4637]

My parrot and dog was watching with me,. U explained everything so clearly that even they can do it as well ,🤣 💯🌟

[@EVCustoms]

Hahaha..! than you man I appreciate it..

[@tylermcglen333]

Pmsl you still ended up here tho

[@tylermcglen333]

Shit so did I

[@articvinter]

This was helpful, building e bike with engine front and rear.

[@jimvonbaden1]

Very good beginner tutorial!

[@joejoeready]

i now can hookup my magic pie 3...thanks for the video. well done

[@gochoa76911]

Thank you very much!! I am new to all of this, your videos are very informative.

[@pericacvijetinovic1810]

Hvala vam na korisnim savetima !

[@roman_abelardo]

Excelente trabajo 👍 muy elaborado y práctico 👏👏👏. Saludos desde Argentina 🇦🇷🤗

[@craigcaffrey6134]

Great video. Thanks ! Can you explain how the three speed switch should be connected ?

[@208467]

Awesome idea, great way to show how it all works. I would be interested in a video that shows how to identify the wires without opening the controller. Is that possible?

[@Excaliburt]

Thanks, I found this very interesting.

[@TheLondonCyclist]

This is great information. Thank you.

[@mitsos306ify]

Πολυ ωραιο βιντεο, ωραια διαταξη πειραματισμου, εξαιρετική παρουσιαση!

[@EVCustoms]

Eyxaristw polu file mou!

[@mindhormone]

this is GOLD! thanks teacher!

[@Omarbg95]

Thanks for sharing your knowledge

[@ovi_4]

Very detailed video, easy to understand. Thank you. Great testing rig as well. Tnx.

[@EVCustoms]

Thank you mate!!

[@pauloferraz.e]

nice video! Thanks from Brazil!

[@hiranthabandara6682]

NICE setup you've got there. tell us more about the motor controllers. there many types available.

[@russellwilson5246]

that was good thank you very much...does the 3 speeds controll voltage to the motor? and is there a brake lever that can do proportional braking rather than on off regen?

[@14Pogle24]

Well done to you what a fantastic hands on explanation made it so even I could understand it thank you keep the good work up

[@EVCustoms]

Thank you my friend ;)

[@adamanasabdallah5713]

Hello, thanks for the impact you are making. God bless you. I'm working on 8x8 fully Autonomous unmanned ground vehicle can you advise on which motor and MCU to use. Thanks

[@carlcobb1131]

Very well done ..,thank you.

[@couchsurfer2856]

Great video thank you !

[@treemoon999]

Nice job... useful, many thanks.

[@TNT5021]

Thanks,very clear explanation

[@mhmdsaleh3502]

Thanks alot for your tiredness

[@geraldneville2733]

Boy, this is GREAT, thanks!

[@kimcanada]

Great explanation, Thanks

[@ronmoz5815]

thank you sir for the information. i like your video. i learn something.

[@evyatartzvi9645]

Hi I have to say I learned a lot from your really detailed videos, and they are fantastic video :) , I would love to see a video on how to create crus control on the controller that doesn't have any crus control

[@EVCustoms]

You must made exactly same procedure..

[@RoyAndrews82]

MOSFET Gates being saturated at different voltages. 🌞, Awesome video (+1) 🙂

[@aaronbinder6903]

Hi there I really found your video helpful!!!!! I tried to install a 1500 watt 48 volt Voilamart kit but it doesn't work. I figured out that it's probably the controller so I ordered another controller but I can't figure out which wire is the ignition wire?!. The controller I bought is the Yalu 3000 watt 72 volt. It has BM-1119 on the back panel of that helps. Thanks Aaron

[@electricchoppers]

Excellent video 😎super helpful. Thanx

[@Lamoboos223]

you are the best man on earth! thank you so much

[@JAY-wn2hr]

Wow, really well explained. I would love to see a video on speedlimiters/derestricting.

[@DilnuwanAmaraweera]

Really wow. Thank you so much

[@rider2731]

Excellent video. I can see you have poured in much effort and time to making this very good video. It will be even better without the background music. Thank you for sharing. I have LIKED and SUBSCRIBED.

[@markalious]

Man your video is easy to follow.. i will sub

[@steventaylor6294]

Awesome, thank you!

[@jonspeak2807]

Awesome, thanks 🙏 😊

[@ronaldronald8819]

Excellent clearly explained!!

[@EVCustoms]

Thank you Ronald

[@SuddenSpark]

Fantastic video!! Very helpful - thank you!! 🙏🤘😎🙇‍♂️

[@EVCustoms]

Thank you?!

[@thanasisraptis9508]

Very Good tutorial

[@jpushnpaintkemp]

awesome video! I have a dual motor set up with 2 controllers. im wondering how I can get the throttlen to move both wheels at the same time...currently I took the signal wire of one controller & integrated it in with the other controller...one wheel spins, I release the throttle, & depending on how slowly I open the throttle in the next engagement of motors both wheels will turn, buts trying to find a sweet spot on the throttle for both to turn...opening widely itll just go to spin either wheel without the other turning...any help would greatly be appreciated

[@lemkil76]

Very good video!

[@aayushmajgainya7066]

love the channel and contents

[@EVCustoms]

Thank you mate...👍

[@MrJosephviana]

Maravilha! Parabens pelo video!

[@rolandescalona1739]

Very informative

[@neogator26]

Fantastic set up. I made something similar years ago to teach young soldiers electrical troubleshooting on vehicles. That way they could learn how to diagnose before spending tax dollars just replacing parts. lol

[@Nas96__]

But how do you ride this thing?

[@abomoataz6094]

Fantastic thank you but I have a question how I can run a brush less motor like this with RC

[@solarsynapse]

Great! To reverse your pot throttle direction, swap the outer 2 wires. To reverse your motor direction, swap any 2 motor wires.

[@jjnji]

Yes you swap ,em

[@ettrickdoo7287]

Excellent!

[@edwardfisher79]

Your English is better than mine

[@EVCustoms]

I don't believe you..😁😄

[@williamvan909]

Out standing videos 👍👍👍 I like these kinda videos 👍👍 buddy good job most EBike Kit's have poor installing manual and the wires are not marked so it's hard to hook up now all I need to know is how to fix power to the throttle and Hall sencer burnd out no power to motor and throttle????? Or how to fix control box??? Hope you can help thanks 😊👍 buddy good job.

[@habibnaceur8959]

bravoooo thank you very much for making this video

[@peterioannou9266]

Great learning video thanks

[@EVCustoms]

Thank you Petro!

[@josecolon6584]

If I put my motor on a table like that ,it will come right off ,and if I put it on my bike it will bent the bike frame ,Dont know what's wrong ,Its the controller bad or the sensor?thanks.

[@tperreault88]

Great Video, could show how to connect a light if the controller does not have a set of wires dedicated for a light . Thank you.

[@user-yr5cu1xk4z]

Μπράβο Γιάννη !

[@EVCustoms]

seyxaristw Gianno!

[@josephnappi9446]

How aggressive are electronic brakes? The video shows the wheel stop immediately. Do they just cause drag to slow you down or lock the wheel and throw you into the handlebars? Great video!!! A lot of controllers I've seen on eBay have tons of wires but nothing is labeled.

[@mickyblue2u474]

great vid ,I'm looking to upgrade my 350w ebike 36v 13ahim not sure on what i could upgrade to? ,i would very much appreciate any advice

[@piyalchandrasiri848]

Very good vedeo ,I studied meny things ,,thanks lot sir ,,please give us schematic detailed vedeo about this lesson is highly appreciate ,,thanks and expect the next vedeo

[@michaelfernandez5935]

This is I looking for,thank you very much🙏🙏🙏 sir,I can now start fixing my scratch motorbike,only I need is controller and charger,sir can I ask what if the batery is not working they have a way to fix it,thank you

[@jojoDP]

A warm hello from the Philippines! Thank you for the very informative presentation & straightforward explanation. Pls. show us how to connect the 48V supply to power 12V lighting system using the converter as presented in your video. TIA.

[@EVCustoms]

Thank you my friend.... i am trying to find some time ro make this video ...

[@MikeJones-qo7vt]

Also please include how to wire the DC to DC module

[@olantv4785]

interesting...thanks for sharing.

[@roman_abelardo]

Excelente 👏👍👏

[@marcstlaurent3719]

Thanks very much

[@DocMicrowave]

Good video. Very well laid out. Question, I see some throttle controllers have a USB port. I assume it gets its power from the 5v delivered to the throttle for the hall sensor. Do you know how many amps the USB connection (A guess the 5v line as well.) might be able to sink? I am interested in possibly using that source of 5 volts to power an LED Pixel strip or two. I also noticed you have what appears to be a 12 volt regulator on your demo board that you did not use. I am guessing it can handle a 60v input. Where do you find that part online? Does it have a model number?

[@EVCustoms]

Hello my friend.. yes this module is voltage step down converter, it can convert your high voltage 36V-72V to 12V, I recommend you to use this converter for your LED pixel strip, you can find these boards in very low price and with output 12volt or 5volt.

[@imho7250]

I have a test you might be able to do to replicate an issue I’m having with my ebike. The symptoms are that the ebike will sometimes abruptly accelerate with a small throttle input, but the motor runs smoothly and quiet. The brake light 2-wire connector normally has battery voltage (60v nominal) when the ignition is on, but as soon as you squeeze one of the brake levers, this goes to zero. The brake level switches are like yours, Normally Open. But pulling either brake lever will cut power to the motor (no regen or EBS, just power motor coasts to a stop). I started to trace out the wiring harness and several other anomalies appeared. The 3-speed wire from the controller has 3 wires (as expected), but only 2 wires (50% and 120%) are plugged in running forward. But the 3-speed switch has 3 wire connector. Clearly this means they borrowed ground from somewhere else. But like on your other video where you added 50%, 120%, and EBS, you also borrowed a ground from something else. My wiring harness, after it goes from the back to the front of the ebike, has several wires spit off into common wires. I think the grounds, the 5V and the 60v wires from the controller are all shared. The controller also doesn’t have a dedicated 3-wire connector for throttle. It’s bundled up in a 6-pin connector with brake cut out. I know most of the ebike controller functions are either ON or OFF, either having 3-5V or being pulled down near 0. But the throttle has variable value from 0.8v to 3.6v, and if that signal fluctuations it will tell the controller to speed up or slow down. So my question is, is it possible for any of these shared wires to cause unstable throttle signal since these are pretty small wires going about a meter forward, which might allow a small voltage change on both the ground and +5V from where it is in the controller board to where it’s uses up front. Also when I went to open my controller it uses spring steel clip inside to hold the mosfets to the controller side. No external screws. I didn’t want to break it so I put it back together. Lol. But I wanted to identify each wire leaving the controller so I can make sure the throttle has its own dedicated 0v, 5V and signal wire going from the throttle to the controller, and see if that gives stable throttle. I think if I only connect the essentials (batter +/-, 3 phase wires, 5-pin hall sensors, ignition, and throttle, and leave the brakes and 3-speed and everything else disconnected, if it still has a problem then it’s the throttle or controller. My controller tag says it’s 48/60v, 120 degrees, Brake HI, 27A, 42/52v under voltage, 3-speed.

[@nataniellimpo4652]

Thank you for your videos, they have help me a lot. I have a question i replaced a controler in a mini scooter, is alreay everything working thanks to your explinations, except the 3 speed, but my question is if its normal for the motor cables to gain heat,? havent run the scooter only acelerate a bit for testing, the motor noise seems normal, but i find the cables to hot.

[@markmannm2]

Great Job! Thank you for all your hard work! MarkMannM2

[@TheZoinxtorque]

hi ! great indication ! question !! if the wired wrong main power line plus for minus and minus for plus ... for fraction a second .. controler is iremediable broken !?

[@chriskay2384]

Do you know whether the ignition signal can be powered up prior the main power feed is connected or does the main power need to be supplied for the ignition circuit to work? I wonder whether these are separate from one another. Thank you

[@greatlakesuperiordeepviewsvide]

Excellent work eh😷

[@stelic9515]

THANK YOU

[@Padubman]

Subscribed. Could you show or explain how to make the reverse work?

[@sagarsagare9]

very informative

[@EVCustoms]

Thanks to Sagar!

[@martins.7021]

very instructive video, thank you but could you provide purchase links to used components? I would like to buy same hub motor and controller

[@TORTE0001]

Thank you!!!