The Manufacturing Process of Industrial Valves. 62 Years Old Cast Valve Factory in Korea

[@Factory_Monster]

※This video does NOT include any paid promotion※ ※ 위 영상은 유료광고를 포함하지 않습니다 ※ 📦 제품문의(Product Inquiries): bit.ly/3DiKF7g (삼양발브), bit.ly/3XRB2V6 (삼양발브 유튜브) 🎬 촬영문의(Filming Inquiries):​ ​​[e-mail] -I film for the company who are proud of showing how their products are made. -팩토리몬은 제품에 자신있는 소상공인 분들과 중소기업을 대상으로 무료촬영을 진행합니다. Copyrightⓒ 2021. Factory Monster. All Rights Reserved.

[@rinkyrana856]

ho g

[@tubeYou-ir8nu]

이거 자막이 왜케 웃기죠ㅋㅋㅋ 진지하게 보는분이 없어서 몰랐네요

[@shkelqimmebelli6584]

Yo7

[@JD-hh9io]

Get an insert drill. You waste too much time center drilling all of those flange holes.

[@jasonstalder5208]

there is a scammer replying to our comments

[@joediverfl]

From USA - Thank you so much for these videos. Too many channels just jump all over and the process is unclear. In 4 years this is the VERY BEST casting detail ever! The sand, core, insert, and especially the hand painting and detailed cleaning of imperfections and the sealant application are very very useful and effective for really learning the details to create such high quality casting. I am hoping to purchase a foundry very soon, and I always felt that it was possible to create much better finishes. I am sure there are other videos out there, but this is the best one I have seen, especially the details of hand cleaning, brushing so carefully the sand, and then firing it before pouring. Even loading the scrap and seeing the different materials they melt. Of course the HBM milling and assembling the valves with the brass seals and diaphragm, you covered SO much without skipping the important parts, and I really appreciate the captions too. There are so many Chinese videos that skip or rush, and most Japanese ones are about very old hand crafted pieces, which is fine, but the combination of efficiency, quality, and the energy of Korean Industry has always filled me with inspiration. Again, thank you so much for this! Maybe you can come visit some day and share and collaborate on processes here. Thank You!! Joe

[@maryckbuilds]

I share this sentiment as well, sometimes(most times) I just want to watch the process in full, with reasonable detail, without the fluff and the jumping around. Unfortunately, it's rare so this channel is a great find. Good luck with your foundry!

[@47err96]

Sex

[@당근마스터-c5o]

Samyang valve

[@교촌허니오리지날]

오바하지마라 조다이버 2023년 기준 너무 구식 설비다

[@junaidanwar999]

I plan to start a valve making factory in africa,angola.

[@AlejandroKwak-ie5qs]

냉동장이 일했었던 사람으로서 정말 감명깊게 봤습니다 감사합니다

[@byulthree]

영상으로 보니 너무 반갑네요... 저희 아버님께서 30년 넘게 근무하던 곳인데.. 저도 몇번 가본곳이고

[@난봉꾼]

느그앱이 노가다꾼이었구나ㅋㅋ

[@sihyunkim8960]

@@난봉꾼 쿠쥬 플리즈 까져줄레?

[@qualityoflife6654]

​@@난봉꾼 니 뇌가 그만한 가치가 있겠냐 싶다만..구독자가 4천명이 넘는데 안봐도 일베소굴일 듯

[@아엠율]

@@난봉꾼 너는 부모님이 가정교육을 똑바로 안시킨듯...

[@무주구천동-n6t]

​@@난봉꾼 개인성 놈 엄마 아버지가 불쌍타

[@Sir_Uncle_Ned]

I love these videos. You don't use any music or frantic cuts, you just let the factory do the talking and use the subtitles as optional narration. I love how you explain the process and really hope you keep making these.

[@jooch_exe]

We used to complain about the prices of these things. But now that I've seen the entire process and seeing all those old mechanics at work makes me feel much better about the pricing. Thanks for making this!

[@leosarrade8995]

"Our buddies in the north would rather make big missiles than big valves" Quote of the week. Very informative video. Thanks!

[@ssss-ou4bn]

힘들일을 하시느라 너무 고생많네요..감사합니다!!

[@neiltaneo7308]

I saw samyang valves here in Philippines. We use in steam piping systems. Thanks for sharing. ❤

[@jlinkels]

Excellent video again. The top part of a mold is called the cope. And the lower part is the drag.

[@Factory_Monster]

Thanks for watching and sharing what you know!

[@dongkeunkwak]

'엄청난 압력을 버티는 산업용 밸브가 만들어지는 과정. 62년 역사의 한국 주조 밸브 공장' 와 대단합니다. 한국에 이렇게 훌륭한 공장이 있다는 걸 영상 보고 알았습니다. 우리 한국에도 100년 기업이 나오겠군요. 삼양 밸브 파이팅입니다. '팩토리몬' 님 덕분에 자랑스러운 기업의 밸브 만드는 과정 보고서 무척이나 큰 자부심이 생기네요. 감사합니다. 주말 행복하게 보내세요. 💕

[@СержиоТеплов]

Спасибо работникам завода и автору канала за съёмки.

[@sooo923]

아파트 설비공사업체 공무로 근무했었는데, 삼양제품 가격이랑 신뢰성이 정말 좋다고 생각합니다. 6년째 근무하면서 불량제품도 한번 못봤고요. 현장옮겨도 특별한 사정이 없는 한 삼양밸브만 쓸 생각입니다.

[@레오나르도디카프림]

연마할때 변형안나도록 물이 아니라 압연유를 뿌리는거겠죠.... 그리고 볼트너트 조일때 살짝 쪼여놓고 토크랜치로 전부 일정하게 조이는지 궁금했는데 그건 안나왔네요.

[@TaGed7891]

자동화 설비부터 재료까지 진짜 인간의 기술력에 감탄하게 됩니다.

[@luxion80]

자막도 센스있게 잘넣으셔서 재밌게 봤습니다. 공정이 세세하게 잘나와서 유익하네요😊

[@Factory_Monster]

재미있게 봐주셔서 감사합니다!

[@nikroth]

That was phenomenal ! Never seen such casting !

[@Factory_Monster]

Thanks for watching ;)

[@kimyoung133]

같은 밸브 업체에서 일하다 보니. 감회가 새롭네요. 도장이 분체도장이 아니어서. 조금 놀랐습니다.

[@Brandon_SoMD]

Thank you so much for excellent videos with no annoying background music.

[@Factory_Monster]

Thanks for watching!

[@wadhjj6921]

From Iraq Greetings to the Korean industry

[@SteveVi0lence]

Thia was so satisfying, especially that coating, chef kiss

[@hammatarek8703]

magnifique, je me suis vraiment apprécié votre travail, bon courage

[@GG_trader2024]

라면만들던 회사가 벨브까지 대단합니다

[@MastiPur2]

One of the best video i ever seen in my life to understand the actual manufacturing process.... Thanks

[@calsandy4u]

Thanks for sharing this video. It needs lot of hard work to make a valve. Next time I wont complain for price. 😊

[@류류천]

주조도 멋있지만 초대형기계로 정밀 가공하는거도 멋지네요

[@Factory_Monster]

그쵸그쵸

[@vladimerdarjania7157]

Thank you from the video.👍👍👍

[@hantagoja]

유익하네요 벨브가 만들어지는 과정을 쉽게 이해할수 있네요

[@cjmq6307]

Saudações do Brasil SP. Trabalhei 20 anos na indústria de válvulas HITER/CROSBY/TAYCO FLOW CONTROL, Petrobras e Usinas de açúcar e álcool sao os principais clientes destes produtos. Parabéns ❤

[@Klangtrieb]

Awesome as always

[@Factory_Monster]

Thanks again!

[@x_ph1l]

Thanks for another great "how it's made"! About coolant. It's usually water emulsion (mix of water and water soluble oil in correct proportions). And with cast iron it's used not just to cool tools and workpiece down, but to wash away cast iron dust that's generated in huge quantities. Because otherwise cast iron dust is a great abrasive and will start getting everywhere in the CNC machine, the ways, the bearings, etc, and to prevent that, the coolant is a must when working with cast iron.

[@Factory_Monster]

What a great knowledge you’ve got! Thanks for sharing!

[@x_ph1l]

@@AffordBindEquipment I mean, it might be cast steel, but cast iron also generates quite a bit of larger chips when drilling with a good feed rate. There was a lot of powder on surfacing operation before drilling, at least it seemed like that.

[@rosewhite---]

@@AffordBindEquipment they definitely melted scrap steeland added something to make it stronger for different valve to the one shown being machined.

[@williamofhler5613]

Cast iron dust isn't that bad. Coolant mix is a chemical mix. Not always used depends on the operation. This does look like steel though

[@marcelocruz12]

I liked the entire process of manufacturing the valves, as safely as possible, obeying the rules, which resulted in a beautiful product. Congratulations to the entire team of workers.🙂👍🇧🇷

[@trevorreeves3553]

The captions are the best of any video I’ve seen! Great work

[@NightwolfWitcher]

Thank you for such a detailed process video!

[@luisgustavomontoya8378]

Bien, excelente.

[@ADF_Cable]

Thanks! I'm familiar with samyang optics for my Canon camera lenses! I didn't know they made valves! Thanks for another winner, great subtitles as always ❤️

[@Factory_Monster]

Thanks for watching!

[@rosewhite---]

In KOrea Samyang is same as Smith in America!

[@stupidhead9117]

They don’t ;)

[@우트브]

신우 스마크 벨브는 언제 나오나요 그곳도 좋은데 ~~

[@Miss-xr8oh]

Молодцы 👍💋🙋🏼‍♀️

[@sergejusvasiljevas6943]

Красиво работают !!!

[@똥깡아지-n8f]

정말 많은 도움이 되는 컨텐츠네요~ 감사합니다.

[@Factory_Monster]

좋게 봐주셔서 감사합니다 :)

[@alazubaidi6263]

Really great job, this result coming from the long term experience 62 years.. Staff is excellent. Keeping the job quality at same level since long time ago.. Many thanks and respects. Aladdin,, Iraq

[@karlkimberger1525]

Очень много ручного труда!!! Какова себестоимость этого клапана? Ощущение что это Северная Корея.

[@tomayrscotland6890]

A great video, And well documented. I enjoyed watching it.

[@airbus7808]

Thanks!

[@Factory_Monster]

Welcome!

[@ryanjavier9509]

Very cool! Getting the pattern made is a whole other part that it doesn't show (after valve design of course). I used to design patterns for this type of casting beginning with the 3d model (sometimes 2d drawings). It was actually very rewarding work designing the pattern and coreboxes. You have to consider how many you can fit on one pattern, account for shrinkage, use software to see how it will solidify when cooling, add coreprint for the core to sit in, apply the rigging and risers, add macbhine stock, and add draft so that the pattern will pull from the sand. Then the pattern is CNC machined out of a polyurethane material called Renshape. After machining, the patternmakers can apply the antishifts, sand down any machining lines, fill any holes that it was screwed to the wood for machining, and a lot more. After painting and sending to the foundry, we would get them back and machine them as you see here. Careful consideration can be needed to rig correctly during machining. I miss this work!

[@groum3806]

Некоторые моменты обработки металла не показали. Хотелось бы посмотреть как обрабатывают внутреннюю полость.

[@vintiknsr]

Это было бы самое вкусное в этом видео 😉 Реально, не могу найти, в сети, внутренней обработки таких вещей...

[@maksdn]

Может быть это ноу-хау? Автору пошли навстречу, замедлили обработку фланца без охлаждайки, рискуя фрезой некопеечной.

[@chakrafusion]

I absolutely love the subtitles, as always.

[@Factory_Monster]

I'm glad!

[@patrickvolk7031]

The valve you showed being assembled was actually a pressure regulator. Steps down the pressure, to prevent damage to lower-pressure components (you normally have one in your house, keeps your sinks from dripping)

[@niklas.seyfarth]

Not that size though xD

[@アーミーバタリアン]

信用と品質が第一。

[@hyorvipereztorres4580]

Excelente, saludos desde Perú

[@carguybikeguy]

I appreciate this. I just had to have one of the backflow valves in my buildings fire sprinkler system replaced. It was a custom part as no more of the original existed. Knowing what goes in to simply the production humbles me. All this takes place after the design takes place. This is production scale. The fact our one-off was done in three months from designs is amazing. This was insightful.

[@johnpartridge7623]

Very good informative Video with no Music, thankfully. 👍👍👍

[@geraldosouza4533]

Muito top esse processo !!!

[@미스터토고]

붕어빵 젤맛있는부분 ㅋㅋㅋㅋ편집자님 덕분에 재밌게 봤어요

[@tristanbergh8655]

i really love your videos. sound, brilliant cinematography and shot composition. phenomenally good.

[@stupidhead9117]

Composition? How so? Or did you say that just so you can use the word?

[@mlb6d9]

This was awesome to watch - Thank You for sharing!

[@Factory_Monster]

Glad you enjoyed it!

[@ПраВдавсе-я8л]

Nice jobs

[@corppor285]

삼양밸브는 만드는 우리나라 기술자들 스킬에 놀라서 찾아봤는데 한개에 200만원은 할 줄 알았는데 3~40 이라서 가격보고 한번 더 놀랐네. 진짜 이런 중요부품 사업장에 정부지원 많이 해줘야 하는데

[@mokwabyLim]

저게 200이면 해외업체들이랑 가격경쟁력에서 상대가 안됩니다. 그리고 200이 누구집 개이름인가요? 최저임금으로 한달은 일해도 못버는 돈인데.

[@corppor285]

@@mokwabyLim 누가 200만원이 개이름이라고 했는지 아시는분? 이정도로 힘들고 수준 높은 기술이라서 200만원 값어치가 되야 한다고 그냥 말한거지 그리고 누가 중국산 싼지 모름? 쳐맞기 전까진 모른다지만 니 말투를 들어보니 200 못받는것도 이해가 간다. 키보드 워리워짓 하지말고 감사하면서 살자. 현으로 만나고 싶으면 서울 강남으로 와서 댓글 남겨주고.

[@yejen1]

@@corppor285 ㄹㅇ 동감 ㅎㅎㅎㅎ

[@corppor285]

@@yejen1 감사합니다.

[@mokwabyLim]

@@corppor285 그니까 저거 하나에 200할 정도면 누가 최저임금받고 한달일히냐. 저기가서 저거 하나만들면 되는데. 물가가 얼마나 씹창 나야 저게 200을 하냔 말인데. 이해를 못하고 왜 갑자기 급발진해서 비하를 쳐하지? 말 참 ㅈ가치 하네. 뭐 강남으로 와서 댓글을 남겨?ㅋㅋㅋㅋ. 현피운운하는거보니 수준 알만 하다

[@MauricioalbertoPinedacas-zu7bk]

Nice job!!!. Congratulations!!! From El Salvador, C.A.

[@jasonstalder5208]

the paint shop has what we simply call a "water wall" but is not legal in my country any more, its so you don't have to continuously change filter mediums. we used to have a vehicle spray booth with water instead of filters as it catches all dust and overspray. disposing of the water became very expensive and was shortly after banned nation wide

[@Александр-о1о8в]

Молодцы мужики .

[@mbahcarrier1629]

Jawa Tengah, Indonesia on.... Succes for "monster... "

[@heavy2119]

다큐로 알고 왔는데 자막 킹받네 너무 좋잖아 ㅎ 그리고 맨날 인도것만 보다가 이거보나까 체계적입니다 ㅋ

[@Factory_Monster]

좋게 봐주셔서 감사합니다 :)

[@heavy2119]

@@Factory_Monster 댓글이 달릴줄 몰랏습니다 그리고 여기서 일하고 계시는 모든분들은 과거에서부터 현재까지 대한민국 경재를 살리신 분들입니다 존경합니다 영상 이쁘게 잘 찍어주셔서 감사합니다

[@fric8489]

Dont worry no torque wrenches were hurt in the making of this video. My favorite line "we"ll skip those test time is gold". Thanks for making making the video to help remind me of risk of buying from China.

[@РустамбейД]

Ахуительно! Смотрел на одном дыхании. По памяти скажу, что большой это угловой клапан, а маленький - это шиберная задвижка, вроде. Мембрана меня спутала.

[@TundeEszlari]

King content.

[@84직장남]

좋은 영상 감사합니다^^

[@MrKotBonifacy]

14:56, 15:13 - looks like a relief bypass (or whatever they call it in English) - AFAIK before you are to close the valve completely, you open the valve on the bypass in order to reduce the force on the main valve - and once you close the main one, you close the small one on the bypass. At least that was what they told us back then in secondary school ("high school "in US).

[@bryanhemi4122]

Yes, when there is unequal pressure on the downstream side it can cause uneven pressure on the valve making it hard to open\close and causing wear. The smaller valve is easier to open so you can equalize the pressure on both sides

[@er.sanyamdixit6118]

Very informative, thanks for the video!

[@문흥주-r6j]

주물도 직접 만드나?

[@calmthesoul834]

There are no words but there are captions. The captions are hilarious.

[@bavarianmonkey8326]

You don't optimize the taste of your steel melt? How dare you 😂

[@JARASTAFARAY]

На одном дыхании смотрится ))

[@Returns_B]

삼양이 벨브도 만드는구나 ㄷㄷ 전기쟁이라서 감속기모터에 삼양메이커를 많이봐서 몰랐네용

[@bernouilli]

해당 밸브는 체크밸브 같은데 조선업에도 발주가 들어오나요?

[@PatrickZysk]

I didn't know that valves and pipes are bumpy because they use sand molds. Very interesting!

[@martinfanagan8374]

Thanks very much for making video. Fitted lots of them sort of valves over the years and never seen them made. Thanks from Ireland

[@DelfossePascal]

good job

[@joserobles9164]

Necesito la válvula grande para el grifo del baño. Quiero diez. 😂😂😂😂😂Muy bueno video. Muy interesante. Muchas gracias. Enhorabuena

[@yoyoyaya823]

Excellent video....hope you can show all the test at another video...keep making video like this

[@Factory_Monster]

Thanks for your comment :)

[@dejavu7031]

Another very interesting video. Thank you for taking the time to make and upload :0)

[@Factory_Monster]

Glad you enjoyed it!

[@lxxxivy5]

멋진 영상이네요. 고생하시는분들 존경스럽습니다.

[@simonpedersen4432]

Love the humor in these videos :)

[@Factory_Monster]

Glad you like them:)

[@jcb805]

Спасибо за смешные титры (Не повторять дома , без воды) 🤣👍👌

[@npistudent]

Кстати, в Северной Корее, думаю, производство таких задвижек тоже вполне освоили))

[@Pubvoice]

Не стесняйтесь покупать гигантский для вашего дома🤣😂

[@jcb805]

@@Pubvoice Я бы с удовольствием , НО не для дома , а для "врезки" в нефтепровод , хотя думаю мне не обязательно гигантский 🤣🤗🤣

[@eppiox]

ㅇㅁㅇ (Best caption ever)

[@Factory_Monster]

Thanks ;)

[@MrMopar413]

I noticed on assembly of that brass inner part they used loctite 262 red👍👍👍👍👍, loctite keeps the world from coming apart 👍👍

[@붕붕-e5j]

밸브 목형 금형 업체에서 일 하고 있는데 반갑네요.

[@rohmatullahaldilla312]

Foundry Engineering at its finest

[@ronaldmolinasandoval1849]

🇧🇴 Fans n1 👀 bolivia me gusta me encanta ver este video 💯 puntos 👏 amigos saludos cordiales desde Sudamérica Santa Cruz bolivia 🇧🇴 👍 excelente 💜 trabajo con el video 📹 👍 💜 👍 👏 👏 👏

[@vlogtv2085]

Good 👍 👍 👍

[@폭등-m9p]

세레이션 가스켓 접촉면에도 도장을 하네요 저러면 가스켓 씰링이 안되서 누수 발생할텐데 보통 세레이션 면에만 테이핑해서 도장하는데ㅜ

[@Factory_Monster]

촬영을 위해 연출한 부분이 있어 실제 공정과 다른 부분이 있을 수 있습니다 :)

[@alexsandro-uk2zy]

Saudade de Fundição. 👏

[@Saki630]

Your comments are gold

[@levanle653]

Très intéressant. Merci !

[@NaMuNelBo_Sloth]

좋은영상 잘봤습니다.

[@WorldTechnologySun]

amazing ❤❤❤❤

[@KOKO-BOY]

Industrial valves are made like this. It looks amazing, difficult, dangerous, and amazing. look good and go

[@mtaufikqurachman2890]

Terimakasih video yang sangat keren 😎

[@hectorpopa5525]

excelente video

[@Factory_Monster]

Thanks for watching !

[@donlbaytrump5864]

The work of my....i am Vietnamese...buy my this is work in Japan...from 2008 years to 2011 years...i love it ...

[@shankarchoudhary7735]

I also work in this process..

[@shankarchoudhary7735]

In India

[@wongdeso615]

Wonderfull..