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Gears - How its Made

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LiquidRetro

LiquidRetro

Күн бұрын

Пікірлер: 319
@C1wangan
@C1wangan 12 жыл бұрын
Who would dislike this? It's "how gears are made", and the video shows exactly how gears are made... Some people just wanna see the world burn... :(
@jesus2621
@jesus2621 Жыл бұрын
i hate gears
@DjRjSolarStar
@DjRjSolarStar 10 жыл бұрын
To correct the video at around 2:30, its titanium nitride coated, not pure titanium or regular titanium alloy.
@Medievalfan94
@Medievalfan94 9 жыл бұрын
Facing the fact, that the guy explains in the first place what gears actually are won't make it better here... That's like a video for thirdgraders
@mehanikal5639
@mehanikal5639 3 жыл бұрын
there are much more mistakes, but this show is for non-technical people to watch, as i did 11-12 years ago as kid that got me into studying mechanical manufacturing engineering.
@x0acake
@x0acake 8 жыл бұрын
The thing people don't realize about the gear wars, is that it was never really about the gears at all
@MikeOcksmallClips
@MikeOcksmallClips 3 жыл бұрын
Gold
@keithjurena9319
@keithjurena9319 Жыл бұрын
Revolio Clockburg Junior?
@kukkahattu2010
@kukkahattu2010 13 жыл бұрын
@alanhowitzer You can made them from wood. My Grandfathers father build windmill about 120 year ago, there was 2 gears, one with 10 tooth and another 32. Both made from hardwood. It is quite big but it works. You can shape wood by saw, axe, knife etc.
@soobeng
@soobeng 12 жыл бұрын
Great video. loving it. thanks for sharing mate.
@gageashbaugh8455
@gageashbaugh8455 5 жыл бұрын
This show was awesome. Love narration
@MyJigarpatel
@MyJigarpatel 12 жыл бұрын
I like your video. You have shown how gear is made in very neat and clean manner.
@Krzys_D
@Krzys_D 13 жыл бұрын
@Saltaren Actually they dont use cutters to cut them again after heat treatment, they grind them. you are right though cutting them with regular inserts would destory both
@ICEGTN
@ICEGTN 12 жыл бұрын
You are right, thanks. I checked wikipedia and it says that steel is made by combining iron with carbon (between 0.2% and 2.1%), and that higher amounts of carbon produce an alloy called cast iron.
@arjaya
@arjaya 11 жыл бұрын
How were the machines that make gears made? Now that must have been difficult!
@Sctronic209
@Sctronic209 3 жыл бұрын
That got me all geared up to do something.
@jacobvanantwerp2001
@jacobvanantwerp2001 12 күн бұрын
Ba dum tsz
@voiceofreason2008
@voiceofreason2008 13 жыл бұрын
@alanhowitzer the machines that make the gears are CNC (computer numeric control) machines in other words programmable machines, they are or were made by hand at one point which made them expensive and so werent very common then as more CNC machines were made they too could make parts for CNC machines and other mechanical applications So what started as a purely human task requiring immense amounts of time and money is now mainly a machine based job but it costs a lot!
@AlexanderKing1988
@AlexanderKing1988 13 жыл бұрын
@alanhowitzer Older machines were driven by leather belts and pulley systems. some really old ones were even made of wood.
@ArnoldsDesign
@ArnoldsDesign 11 жыл бұрын
Secondary machining, like you said, is used a lot for when a powdered metal part has a mating surface to another part or needs holes drilled, threaded, or extreme tolerances. However, majority of pm parts, including gears, are finished once they are sintered. I've run a few secondary jobs through my shop in the past. I've had the great misfortune of being stuck in the tool and die end of this industry for 20 years, lol. It has paid some bills I guess, but I hate it with a passion.
@RustyInventions-wz6ir
@RustyInventions-wz6ir 11 ай бұрын
Just found your channel and Subscribed. Very interesting. Very nice work
@ArnoldsDesign
@ArnoldsDesign 12 жыл бұрын
The majority of gears nowadays are formed in a press with punches and a die. They use powdered metal for the gear material.
@samad-alyamen5.
@samad-alyamen5. Жыл бұрын
can you send me a video link please
@norm2e
@norm2e Жыл бұрын
“what really grinds my gears”😂
@dtlssm
@dtlssm 10 жыл бұрын
and who made the gears of the machine that makes the gears????
@ironstar183
@ironstar183 7 жыл бұрын
Gainster I'm watching all these videos trying to figure out how to do that myself lol
@sarveshkumarr8835
@sarveshkumarr8835 6 жыл бұрын
Shaper or a milling machine
@acrobaticcripple8176
@acrobaticcripple8176 6 жыл бұрын
The egg.
@1495978707
@1495978707 6 жыл бұрын
dtlssm The first gears were made with ink, compass, scribe and file. You would use the compass to scribe a circle in the ink. Cut most of the excess off, leaving a little so it’s easier to make marks on the perimeter of the circle scribe. Then you would set the angle of the compass to a smaller size, estimating based on the size of teeth you expect. Then you would walk the compass around the perimeter, scribing as you go. If the compass was set too big, then reduce the angle and try again (redo the ink so only the new scribe marks shine). Rinse and repeat until you’re satisfied that the markings are accurate enough. Then sand/file the rest of the excess off. Now you have a circular slab with markings around the circumference. At this point, you file each tooth to your satisfaction. This is a lot of work to do, and it is very difficult to get consistent teeth. That’s why you would use a shaper, like Sarvesh says above. A shaper is just a machine with a table and vice, and it has a reciprocating arm which you mount cutters on. Your are able to move the vice up and down so that you only cut a little at a time. This way, you can at least get consistent teeth, but only straight, no helical gears. Similarly, a mill can be used to cut the teeth using a vertical rotary table. Now because the original procedure of marking out the teeth being so tedious, and with limited precision (you can do pretty good, but in automotive and similar applications, really high precision is needed if you want quiet smooth meshing), people made indexers, which can be used to rotate a very specific amount. The critical part of these is an indexing plate, which you can either buy, or make using that original marking procedure. Usually a thread is used that makes the table turn once every 40 turns of the handle, or some similar number, so the precision of the original marking method is increased by that amount. Helical gears can be made by coupling the travel of the mill table (with, you guessed it, a bunch of gears) to the rotary table, so that it rotates an amount proportional to the travel of the table. This also means that the pitch of the cutter needs to be set appropriately. TL;DR People with a LOT of elbow grease and determination
@1495978707
@1495978707 6 жыл бұрын
dtlssm The way that they show here is the way that factories make gears. Machinists do things quite differently usually. This is because a factory needs to make thousands of the same exact part, while a machinist generally needs to make completely custom parts. So a factory can afford to spend 10 thousand dollars on a gear cutting machine that can only cut a certain type of gear, while a machinist will do things a slower and less efficient way, because they cannot afford a ten thousand dollar machine for every new order they take. A gear hobber on its own is a quite expensive piece of equipment, and it can only be used to cut a specific gear. So machinists pretty much never use them. If you’re a real DIY kind of person, you could make a basic disk shaped gear cutter (only cuts one groove at a time) without much difficulty, but professional machinists would usually just buy a set of this type of gear cutters, because you can use such a set to cut most of the gears you might need to.
@dAmAkzZ
@dAmAkzZ 12 жыл бұрын
4:43 no, the gear teeths are angled because then there is more area to transmit energy
@littlewazz
@littlewazz 12 жыл бұрын
that is a nice planetary gear at the end
@beeble2003
@beeble2003 12 жыл бұрын
They make them on a different machine, duh. But I'm not sure what makes the gears in *that* machine. ;-) I did once see a fascinating documentary, one small part of which was a little old mad-scientist-type man who was making gears with very specific numbers of teeth from sheet brass, using only tin snips, a pair of dividers, a file and a magnifier. He was incredibly skillful and wonderful to watch. I think he said it took about 15mins to make a gear that could go in a clock.
@offspringfan89
@offspringfan89 12 жыл бұрын
and how did they get the gears for the FIRST gear manufacturing machine which produced the FIRST gears?
@ObviousSchism
@ObviousSchism 11 жыл бұрын
Best gear video on the internet
@Hawk7886
@Hawk7886 11 жыл бұрын
Sure, but a lot of the time sintered gears still require some post-production machining work, especially if the gears require extremely precise tolerances or crazy shiny surface finishes.
@DarkSexyAngelify
@DarkSexyAngelify 9 жыл бұрын
niice give you 5 stars mutch good information come on whith more techinfo of gears and boxes
@Ropponmatsu2
@Ropponmatsu2 12 жыл бұрын
Because the number of teeth on the gear and the angle at which they might have a "helical cut" is different every time. You'd have to have a sand casting and pattern for each one. It's quicker to just cut them using tools and a lathe.
@fsmdf
@fsmdf 12 жыл бұрын
When the video started I first thought "what plugin crashed this time?"
@PsychoP4t
@PsychoP4t 12 жыл бұрын
Keeping machinery going at every turn! What an awesome comment!
@basedonprinciple
@basedonprinciple 6 жыл бұрын
The probe is called a CMM coordinate measuring machine.
@b2dmastersniper
@b2dmastersniper 12 жыл бұрын
It was made in the exact same manner! - Except that It was made out of a different type of tool steel then heat treated afterwards to increase its hardness. If the cutters are carbide then they were ground with a stone wheel to final dimensions. :)
@DrejStinger1986
@DrejStinger1986 11 жыл бұрын
2:26 - Giggity-giggity-giggity!
@amazingteknique
@amazingteknique 10 жыл бұрын
Glad to see I wasn't the only one that found that part funny.
@vashj212
@vashj212 5 жыл бұрын
Quagmire approves
@shahidnarwade3121
@shahidnarwade3121 4 жыл бұрын
Thx .this was really informative
@punishedexistence
@punishedexistence 10 жыл бұрын
Well, that was pretty cool to watch...
@megabigblur
@megabigblur 12 жыл бұрын
On a serious note, this is pretty cool. I thought gears were just moulded or something.
@Alfos001
@Alfos001 14 жыл бұрын
@kuma982 thats just components of the cutting machine keeping cutter's up & down movement timed
@Manic-172
@Manic-172 11 жыл бұрын
the video is correct, the internal was shaped could also have been broached, and the external is hobbed, but if a bigger hob was used they could have done it in one pass
@nicktheging6617
@nicktheging6617 9 жыл бұрын
How are the gears that transmit power to the gear making machine made?
@RSjampot
@RSjampot 12 жыл бұрын
To the guy attempting to begin the cycle of gears making gears. As with all machinery. The first parts/machines are made by hand. By qualified 'fitters' these parts are put together to form machines which in turn can produce other parts. Mind = blown. I am a mechanical engineer. That's how I know this.
@noahdobson5131
@noahdobson5131 8 жыл бұрын
Machining is not a waste. All the metal is recycled. Sure you got to remelt the shavings but usually places with big kilns keep them going 24/7 for energy costs. If only we could recycle like this with plastics instead of sinking barges in the ocean.
@agentorange153
@agentorange153 8 жыл бұрын
You could gasify the plastic with coal and turn it into truck fuel...
@joanberryman3861
@joanberryman3861 7 жыл бұрын
Noah Dobson 00
@oron61
@oron61 6 жыл бұрын
I think when the world's oil supply dwindles (whether demand falls because of fusion, or environmentalists cordon it off) people will be mining landfills for plastics to recycle.
@avednamada
@avednamada 6 жыл бұрын
Noah Dobson Actually it's possible to ban most of the plastic in food industry. Pass the law that will force all beverage producers to use standardize glass bottles, that u can reuse. Same with bags, you can make bags out of marijuana which grows super fast, weed ropes are one of the strongest ropes.
@oron61
@oron61 6 жыл бұрын
avednamada That would be true, except that our politicians are being elected by companies who save money using plastic. Also, I doubt that hemp will be used industrially without further contributing to youth vagrancy.
@timbo1208j
@timbo1208j 12 жыл бұрын
It gets heat treated, which hardens the material from 60 to 80 rockwell.
@marvstrickler9573
@marvstrickler9573 5 жыл бұрын
My x- wife heart was 80 Rockwell, can relate!
@shinobi6622
@shinobi6622 12 жыл бұрын
The ultimate question though, what the heck made the gears that make the gears? =)
@chaseedwardsedwards540
@chaseedwardsedwards540 3 ай бұрын
Cassette players also work with gears but great information
@tankerd1847
@tankerd1847 6 жыл бұрын
Man that's satisfying...
@jrgilbertengineering9994
@jrgilbertengineering9994 4 жыл бұрын
If you think that's satisfying, check our relaxing machinery: kzbin.info/www/bejne/hpnHhYqfqZWZj6s
@jacobvanantwerp2001
@jacobvanantwerp2001 4 ай бұрын
Yep.
@Saltaren
@Saltaren 13 жыл бұрын
@Cdabek It would be a waste of money to heat treat all gears if some of them won't met the specifications anyway. It is also because untreated metal doesn't cause as much wear on the manufacturing tools as heat treated / hardened metal.
@31Orcas
@31Orcas 11 жыл бұрын
Yes, it would be quicker, but it would be close to impossible to get it to the right shape. Air bubbles, thermal expansion, and surface tension naturally work together to make sure that filling a mold results in a sloppy, inaccurate lump of metal (in comparison to milling as seen here) instead of a precise mechanical component, unfortunately.
@samad-alyamen5.
@samad-alyamen5. Жыл бұрын
Does this mean that in developed countries like America they are manufactured in this lengthy way
@PhilJonesIII
@PhilJonesIII 11 жыл бұрын
Absolutely! Things of no small complexity have been made in the past and the technology lost for generations. Oftentimes the methods were deliberately hidden to prevent other nations gaining an advantage. I remember one example of the Philistines who had developed iron weaponry which was superior to softer bronze. They forbade the use of that technology in the lands they conquered in order to maintain that advantage.
@zhenoob
@zhenoob 8 жыл бұрын
This is super awesome
@sqdxb
@sqdxb 13 жыл бұрын
Great video
@Jaxen90841
@Jaxen90841 11 жыл бұрын
Looked like some of the procedures did NOT use coolant for the tooling. Drilling the four holes for lightening, or the initial facing of the blank. I used to operate a CNC lathe. We used coolant for EVERY step. Even carbide tools appreciate coolant.
@izzatulnid262
@izzatulnid262 11 жыл бұрын
-DTP2A- our question 1- what is the function of oil is placed on the center of the hole gear? 2- why of the project should be placed into the oven fire is burning? do not that if do like that? 3- what is the temperature used when the gears is in the oven? 4- how long of a gear to be completed? 5- what is the speed of the tool used for turning gearyang desired pattern?
@andregross7420
@andregross7420 10 жыл бұрын
The oil is used to lubricate the cutter, extending tool life and surface finish. The oven is used to heat treat the steel, making it harder and more abrasion resistant. Overall tougher after heat treatment.
@izzatulnid262
@izzatulnid262 10 жыл бұрын
oohhh, thank you :)
@andregross7420
@andregross7420 10 жыл бұрын
Your welcome.
@oldschoolcuc
@oldschoolcuc 10 жыл бұрын
Dalila Dst And the rest of your questions, it always depends on the material used, or size of that gear, and in your last question, also what tool you have. So no exact answers :D
@izzatulnid262
@izzatulnid262 10 жыл бұрын
thanks .. :)
@hevertpacheco7870
@hevertpacheco7870 3 жыл бұрын
I need my transmission gears fix or replaced, I can’t find aftermarket gears besides a bog box. Need help
@chinmaymodi9244
@chinmaymodi9244 11 жыл бұрын
beautiful video
@QWERTBVCXZi
@QWERTBVCXZi 12 жыл бұрын
How did they make the gears on the machine if the machines are the one who are making the gears?
@PRAFFULKUMARBME
@PRAFFULKUMARBME 8 жыл бұрын
thank you..that is really informative
@spicyfilms176
@spicyfilms176 5 жыл бұрын
If you were wondering the company is Accurate Gear and Machine. I'm sponsored by them
@srsantafe
@srsantafe 13 жыл бұрын
great video
@crowdsurfers
@crowdsurfers 12 жыл бұрын
Ok here is my question the machine that made the gears , had gears in it , so which came first the gear or the gear making machine ?
@yeldarbq5166
@yeldarbq5166 4 жыл бұрын
I used to inspect gears north of seattle. Italians bought the company and chased all the gear machinists away. too bad. you cant push these people around. they will just go across the street and work if they have to. But they like making gears. I like inspecting them. they were mostly manually manufactured. no cnc. they do now though
@RODALCO2007
@RODALCO2007 10 жыл бұрын
Interesting video.
@Murrnuts
@Murrnuts 12 жыл бұрын
By using a belt powered milling machine and a rotary table.
@joandar1
@joandar1 11 жыл бұрын
The very first gears, like machine tools were made by hand. By craftsmen. CNC is just modern day methods not how things were first done. Go to Blacksmithing and you will see a real trade that is still practiced, these people are the ones that made the first machines and did the old school heat treatment. Cheers from John.
@Vsor
@Vsor 10 жыл бұрын
Most of these machines are not cnc. A hobbing machine is based on manual hobbing, it is basically the same thing but without a motor. The only 2 cnc machines are the lathe and the inspection machine.
@alanhowitzer
@alanhowitzer 13 жыл бұрын
how did the machines that make gears get their gears?
@noahdobson5131
@noahdobson5131 8 жыл бұрын
This is a custom gear shop folks. Forging would be a stupid choice given the tight tolerances for gears and bearings and seals. Most of which have super tight tolerances smaller than .001 of an inch. This isn't making train wheels.
@zsombormata8105
@zsombormata8105 8 жыл бұрын
FYI the tolerance on gears are mostly 0 to -0.02 mm because .001 would be an overkill considering that these gears will wear with time, and mining machines does not require that thight tolerance, thats what NASA uses :D
@seeweed70
@seeweed70 8 жыл бұрын
train wheels at? I work next to a guy on a wheel lathe. hes gotta be withing 5 microns. so there not a good thing to say that is rough
@tinram745
@tinram745 13 жыл бұрын
@Cdabek how would you cut it, if it was heat treated?
@yoerijansen7721
@yoerijansen7721 11 жыл бұрын
would they recycle the metal that comes off during the milling?
@brobvision
@brobvision 11 жыл бұрын
almost certainly. It'll make them some money apart from anything else.
@Hawk7886
@Hawk7886 11 жыл бұрын
Why do you hate it? I've done machining work as well and I actually find a great amount of enjoyment in it. I can see how tool-and-die work could get fairly monotonous, though.
@PhilJonesIII
@PhilJonesIII 11 жыл бұрын
The best example is the Antikythera mechanism from about 65 BC which was an especially fine piece of work. That technology didn't turn up again for another 1000 years. Bottom line is that they cut the gears by hand. I didn't believe this until I actually watched someone make a very accurate gear that way.
@TheLydras
@TheLydras 12 жыл бұрын
totally nice
@wettfeat
@wettfeat 11 жыл бұрын
At 2:26 it really gets good. Look at that thrusting.
@rszabla
@rszabla 11 жыл бұрын
the amount of math involved in this... i cant even...
@seapeddler
@seapeddler 12 жыл бұрын
Chickens don't eat enough calcium to justify the shell of the egg they lay. Chickens can transmute other elements into calcium for the shell. So, either iron or magnesium, etc. can be convertd to calcium inside the chicken. Particle accelerators can't do this, they claim. Do you ever see a chicken eat calcium?
@jamesupchurch6037
@jamesupchurch6037 Ай бұрын
2:15 This, kids, is how robots are actually made
@IkkFedt
@IkkFedt 11 жыл бұрын
Endmills! But what made the endmills??
@gracielaalvarado3317
@gracielaalvarado3317 11 жыл бұрын
What was the name of the golden gear that make gears, I couldn't undestand, and I try to listen many times
@jorgevera5289
@jorgevera5289 11 жыл бұрын
Gear Hobber
@NicholasCox85
@NicholasCox85 12 жыл бұрын
It's like a case of the chicken or the egg.... What made the gears which are in the gear cutter machine!??? LOL
@StaxX73
@StaxX73 11 жыл бұрын
What made the gears that made these gears?
@shdw1858
@shdw1858 9 жыл бұрын
Nice video, i actually work on gears like this, i grind the outside diameters
@rutuparndalvi8595
@rutuparndalvi8595 9 жыл бұрын
shdw1858 Hey man. I am a sophomore who is pursuing his mechanical engineering. I am working on a project which includes manufacturing micro gear on a micro milling machine. Do you think if gears could be manufactured using milling?
@MatrixOfDynamism
@MatrixOfDynamism 12 жыл бұрын
How long does it take to make 1 of these? Oh my. This looks too slow to me.
@seapeddler
@seapeddler 12 жыл бұрын
Corn doesn't have high levels of calcium. Eagles, seagulls, etc. don't eat corn, but they lay calcium shelled eggs. The birds that peck at the roadside are getting stones for the gizzard but may also be getting magnesium, etc. to 'transmute' into calcium. Bone eating vultures get lots of calcium. Anyway, not all birds depend on man for food. Tricalcium phosphate is the best dietary form of calcium. I guess it doesn't matter.
@St0ner1995
@St0ner1995 3 жыл бұрын
i like how the intro of this video just assumes people open up mechanical watches and car transmissions as if it's an every day thing
@chadmartfeld
@chadmartfeld 8 жыл бұрын
i want to see how they cut the hypoid gears!
@Serostern
@Serostern 13 жыл бұрын
@kuma982 Timing for the cutter.
@Manic-172
@Manic-172 11 жыл бұрын
could be but then you would be best gear grinding the external tooth and then grinding the whole job to run tru
@flounder2760
@flounder2760 7 жыл бұрын
ya know its old when it asks you for 5 stars instead of likes/thumbs
@vikrantkumargupta287
@vikrantkumargupta287 9 жыл бұрын
gears don't alter forces,they just alter torque
@AllAmericanBeaner68
@AllAmericanBeaner68 10 жыл бұрын
There's also milling.
@evra91
@evra91 11 жыл бұрын
Who made the gears so the machines at the gear factory could make gears?
@boomer-gu4wf
@boomer-gu4wf 6 жыл бұрын
holy shit... and there i was, believing i would be able to make my own gears.....
@shepherd1337
@shepherd1337 12 жыл бұрын
and now all of these operations can be done on one machine.
@DimitriBoyarski
@DimitriBoyarski 7 жыл бұрын
Thank you science for robots and computers!
@vindanarine3577
@vindanarine3577 10 жыл бұрын
Are all gears made this way
@htomerif
@htomerif 12 жыл бұрын
4:00 Aperture technologies remain safely operational up to a temperature of 4000 degrees kelvin. Rest assured that there is absolutely no chance of a dangerous equipment malfunction prior to your victory incandescence.
@whoeverwhoever400
@whoeverwhoever400 11 жыл бұрын
how did ancient people make gear?
@LOLukeJamieson
@LOLukeJamieson 12 жыл бұрын
Beautiful :')
@dhurvverma197
@dhurvverma197 9 жыл бұрын
knowledge full
@touge242
@touge242 12 жыл бұрын
how it's made: the machinery that made the machinery that made the gears that go into the machinery.
@mahmoud-saeed
@mahmoud-saeed 12 жыл бұрын
No, I think you have to watch more "How it's made" videos and you will realize what I was talking about
@MarkleZephire
@MarkleZephire 12 жыл бұрын
3:47 is where all the bad gears go
@yudisuryanto6558
@yudisuryanto6558 11 жыл бұрын
Hi there, does anyone know a qualified gearbox manufacture for excavator?
@rumadyet88
@rumadyet88 10 жыл бұрын
Fairfield engineered drive solutions is a great company who specializes in custom gears and gearboxes for off highway equipment like excavators. They are the largest gear maker in America and have been in buisness for 95 years
@someoftheyouse
@someoftheyouse 13 жыл бұрын
@alanhowitzer that sir, is what's known as a chicken and egg senario.
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