How its made - Alloy tank, fairing and seat hump - RC374 episode 7

[@computername]

Before this channel existed, the internet would have insisted on that his work would've only been possible with access to extremely sophisticated manufacturer-level machinery and knowledge. But here he is in his shed, with a hacksaw and a hammer. Turns out, brains, patience, a steady hand and perseverance together still make THE most amazing things happen. This channel is one of the truly inspirational channel that make KZbin worthwhile. I work in the midlands motorcycle industry and I had the plan to ask the master if I could meet and was wondering if would ever let anyone in on his secret. Then this channel came up answering more questions that I would've ever dared to ask. Such a gift. Thank you Mr. Millyard for sharing this well-deserved memorial to yourself.

[@meathead365]

Great comment

[@davidelliott5843]

Triumph need to begin innovating. More of the same and fake old bikes (heritage) are not cutting it.

[@rongill4199]

I have the lower aluminium section to replace on a 1961 Austin Healey from Shroud and after watching the master at work It should be a easy task with patience and a few hours to Work out how many sections to simplify the construction. Great work Alan I am sure that you have inspired more people to tackle the seemingly once impossible tasks by simplifying the procedure into bite size chunks. Ron

[@stephenrice4554]

Absolutely and completely agree . The inspiration and calm demeanor of Allen and Tracey makes the information so easily absorbed . And it's fun .

[@aukanmeister]

I've seen this situation before. You make it look actually achievable to do with simple tools. That can be very deceiving, because it takes a lot of patience to get out all those small bumps, looking all nice. I've done it, and ruined a few bits to get there. The thing that impresses me the most, is that there are no boundaries or limits to what project you start. And then finishes it with excellent results. The vision to start, and the patience to finish is something I look up to in awe.

[@sergiorincon6712]

I'm amazed at the fact that the original ones were made like this. Truly exceptional!

[@waterboy8999]

Well said.

[@irishmiketully6420]

Thank's for showing us gearheads the methods that you use to accomplish the amazing projects that you build and make it look so easy...

[@samgardiner771]

I wish he was my next door neighbor 😊

[@PeterSmith-or3pq]

@@samgardiner771 and all his frequently interference on your television, but great to watch

[@philiplee7604]

Allen, it was mesmerising watching this.. so relaxing and your precision is something to behold!

[@keithglaysher9201]

When I watch your work Alan I know I'm having a masterclass in engineering, never too old to learn!

[@andyMSH700]

It’s all about perseverance....one step at a time....we have all become so lazy that we are not prepared to keep going and accept that it might not be perfect the first time. I love the fact Allen is so relaxed and as most with this level of perfection are really over the top and in your face.....the cup-cakes put it all into perspective. What a great role model for all of us.

[@brianmac8260]

Imagine the skill it takes to hit "dislike" on Allan's vdieo. Wow I'm impressed.

[@davewilson7762]

Haters, they get everywhere, very very sad people 😢

[@CONEHEADDK]

Less than a half % - truely unique people

[@LesSharp]

I'm sure these are the same dismal Jimmies that claim to hate caviar and say champagne is overrated, to quote another genius.

[@stevenwoodman1032]

On another video somebody said he's a fake and doesn't do it 😅 well rehearsed commentry and vieeos then lol

[@mikehortin9964]

Those cupcakes look like they would fit just perfect..☺️

[@Popeyes66]

Allen doesn't need an English Wheel. Far too complicated for a Genius's tiny workshop.

[@johnmcdyer7297]

He is an English wheel that’s why

[@ja60123]

He just rolls that way

[@garyalexander2480]

Hagrid: You’re a wizard Allen Allen: I’m a what ? Hagrid: You’re a wizard !

[@bugproductions9050]

Hagrid is 100% on the money.

[@candymintz]

as Todd Rundgren said; ' A Wizard, A True Star'

[@Shinysideup]

Nothing beats watching a man in his shed drinking tea and eating cakes producing works of automotive excellence.

[@olasod1]

Is there anything this man cant do? Im impressed is a huge understatement 👍🏼.

[@garyhardman8369]

From panel beating, through cup cakes to hedgehogs. I love everything in these videos.

[@jeffzekas]

That would make s great title for Alan’s BBC programme!

[@bigfish74f]

Its just the enthusiasm for everything you could never get bored watxhing all these vids

[@graemecatty9921]

You'd think his missus would take a cuppa and tea cake out to him wouldn't you. Can't get good help these days. lol.

[@georgestewart1325]

What is not to like.. Watching a master with a hammer shaping metal to precision, a baking lesson and a nature watch thrown in, all in the space of twenty two minutes.. Great video that kept me enthralled from start to finish..

[@PeterSmith-or3pq]

I working in a metal shop with a master of his craft . Built a Morgan drop head coup. Frame up. Many upgraded features

[@1nvisible1]

*Don't forget the hedgehog kerfluffle!*

[@paulnelsonisnotabot]

"I didn't make a video of how I did this incredibly difficult task, so I will casually recreate it again " please say this is the start of a mini version......

[@Miata822]

Allen, you made these parts just to show us how it was done? That must have taken days. Thank you for the demonstration.

[@Ralph2]

I know, it's incredible.

[@B-King_Mike]

It's these videos that really inspire me to have a go. I've fabricated a few little bits in the past like number plate brackets and exhaust trims for the B-King, but seeing stuff like this explained well and being made to look easy give you that little bit more confidence to be more adventurous.

[@totalutternutter]

Filing aluminium must be one of the most hideous sounds in the world but that engine sound is one of the most glorious. You're a martyr to the cause Allen.

[@renehuizinga3630]

Craftsman at god-level…. beautiful to look at but so so far from what one can achieve themselves. 👍❤️😎

[@h276wah7]

Great work! Fascinating process and serious knowledge; every day is a school day 👌

[@siem8160]

Sir Allen Millyard, The mastery is still amazing. Very pleasant the small pastry part and the arrival of the hedgehog (the friend of the gardener), which I had already appreciated as a pattern on the tablecloth. It's still a great episode.

[@dominictonutti3218]

Thanks Allen, great insight.

[@SimeySimes]

I don’t really have adequate words to describe what Allen does. I wonder if nasa should just ask him to design and fabricate their rockets and stuff? He may need a slightly bigger hammer or something, but it’d probably fly “just perfect” hahah. Thanks for yet another fascinating video Allen.

[@yasontube]

I'd suggest very possibly slightly bigger cupcakes as well but I'm sure Nasa couldn't, given their track record, come close to matching the quality of Tracey's recipe. Oh, did I mention this is the only tinkerer/builder channel on KZbin that instead of making me want to buy new tools just consistently makes me hungry for some home-baked cupcakes :-o

[@stuartliddle7228]

Best petrolhead asmr ever! thankyou sir, a true wizard.

[@petemoss8625]

This everthing I love about biking, glorious stuff.

[@RachelTonka-gq9no]

Absolutely amazing

[@mallanac]

I really like your videos - great to see real craftmansship.

[@ianrussell2816]

thanks for the video allen , really enjoyed it . you make it look so easy, you are a true master at work.

[@garzolar]

I was like "What kind of equipment is he going to pull out of the shed now?" *Allen:* So, I have this wooden block and a hammer. That's how you know you're watching a gifted person.

[@JDnBeastlet]

Fascinating stuff, beautifully and humbly executed.

[@8thwonderoftheworld679]

That reminds me of the many happy hours I spent in the metalwork rooms at school. My teacher could see how much I enjoyed what I did so allowed me to spend my breaks, dinnertimes and even after school there. Can hardly believe that was 40 odd years ago. I've really enjoyed this series, your talent fascinates me 👍✌

[@ducatimania]

50 years on from doing that during my school days but engineering has been my career since leaving school. 🙂

[@8thwonderoftheworld679]

@@ducatimania I can still use a dolly n hammer when working on motors, but after I'd been to collage to get my mechanics tickets I was drawn back to my first love the fishing industry, as all the men in my family did. But that's a hard life so I now find myself not yet 60 but all used up. The brain wants what the body cannot deliver 😅👍✌

[@stephenrice4554]

My favourite place at skool too

[@Tod_Unctious]

I will watch this later but just thought I would leave a comment now as I have a few moments spare. I can imagine it's perfect, in fairness I have seen the end result and that is not to shabby. I hoping for some cakes, maybe a hedgehog 🦔. Perfect, Superb Brilliant as ever Will watch later.

[@huwjones5879]

Excellent stuff as always.

[@Andy_Ross1962]

This episode is missing from the RC374 playlist!

[@ipadhome5549]

Lucky enough to meet Alan today at Salon Prive, such a nice bloke. His Kawasaki 6 cylinder (the brown one!) would have won if he’d not been cheated into display only. Alan, you made my day, thank you.

[@alextripp1230]

Hi Allen, excellent video, amazing how you shape the aluminium sheet like that. Was thinking the "grass" workbench was not going to be used this week, but there it was, lol. Your skills just keep us all glued to your video's mate, a masterclass each one and the time it takes you to make them is very appreciated honestly. Roll, on the next one.! Cheers, Alex.

[@pdstokes8]

Wow that is amazing Allen, I bow to your superior work skills. Oh, and btw Allen, that was almond essence in the cakes :)

[@michalisrx7]

Τhanks for the perfect video. You still have the clearest and calmest voice and it helps me understand what you are saying, I am also a motorcycle restorer and I love to see craftsmen like you .. all of you perfect technicians beautify youtube

[@glennwoods2462]

They ought to give you a Knighthood, Sir... For engineering genius....

[@jouhannaudjeanfrancois891]

I am pleased to inform everyone that tomorrow i am starting the same built. According to my calculations, the bike will be finished between 2237 and 2245 - stay tuned!

[@AlSnoopsReid]

Wow, so quick. Sadly, aged 70, I doubt I'll be around to see the finished article.

[@rushymoto]

I would say this is one of the more useful videos for me. I am a machinist and am used to taking defined cuts knowing what the result will be. It is also a task that most people could have a go at with minimal equipment. Well done.

[@andrea-dg9fv]

Sei bravissimo, magari avere un vicino di casa come te. Potere imparare, un po alla volta con un maestro come te. IL tuo è uno stile un dono da TRAMANDARE. Tanti sinceri Saluti

[@hedgepethracing9590]

I had that same Honda red on my RC51 SP 2 one bike I wish I never sold

[@Del350K4]

What, a gripping video-I was riveted to the screen from beginning to end, including the section covering the production of cup cakes, the supervisory pigeon and the hedgehogs. I confess that I was a teeny bit disappointed not to learn how the screen was made, though.

[@AllenMillyard]

Sorry about that, it’s a half bubble from Skidmarks trimmed to size with my dremel

[@Del350K4]

@@AllenMillyard Ha ha-I really, really hoped it would turn out to be something like that rather than a purpose-made item! Thank you, Allen - now my happiness is complete.

[@garyhansford7655]

More mountain bike stuff too please

[@johnpm1605]

1st for a change 👍

[@daveoneshot5681]

When Allen says it's perfect.......he ain't fooling around.

[@mickwilkinson87]

Thank you Alan enjoying your videos ,and your wife’s beautiful cupcakes look amazing

[@MrEtnorb]

Somewhere in Japan, an 85 year old retired Honda worker looks on with great satisfaction, watching Allen replicate his work of the 60’s

[@loydsa]

It was a great pleasure to see how the master and his apprentice (Charlie Weaver) did this job. Stunning skill as always, thank you so much for making and posting this. Thanks always of course to Tracey for keeping Allen fueled with cup cakes!

[@coinucopia]

You had Charlie Weaver, Hedghogs, cupcakes and the birds in your garden but no barbecue? What ever happened to this essential element of your videos? 😄

[@AllenMillyard]

The bbQ and old phone may feature in the next video

[@pipogardenal]

when we glance at the ICHIBAN MOTO card, we can all see how serious Allen is. brilliant work. thank you for sharing this.

[@thebones]

Wonderful skills on display, Allen Millyard where artisanry meets art. Thank you Allen, more please sir!

[@dougg1075]

He made this upper fairing again just to show us how! Liked and subscribed sir. Thanks

[@bikesmith]

In a world of 3D printers and CNC machining these videos are becoming motorcycling archaeology. This... time travelling is absolutely marvellous.

[@markallison4794]

"It takes ages, but it's worth it in the end". There's another mantra from the great philosopher Millyard.

[@mangleman9112]

You stated that you did a 4 year MoD apprenticeship as a fitter and turner around the late 70's , early 80's, I did also at Chatham Dockyard (As it was then). I watch your 'basic hand skills' and relate to them very much in particularly filing and the way you just do it precisely without any real 'thought' I suppose is the word. It's just done without any fanfare. Did you have the same first year as I did in 3 months filing, 3 months turning, 3 months general machining and one month each of hydraulics, stem and internal combustion engines. I think the MoD apprenticeships of that era were the most thorough in the UK at the time in all the trades they offered. I has stood me well in everything practical I do where 'how can I do this' mindset is instant, not like today where 'where or who can do this for me'...

[@THEWATCHER4670]

Hi @Allen Millyard new watcher and i did a burnout💨 on the subscribed button 👍here from the Eastcoast USA wow nice remind me of theKZ1000S1from madmax but yours got your eye nice art work&cool content cafe racer but here we call them diner bikes😂👍

[@Axesent77]

Just binged watched this series! Subbed! Brilliant! :D 5:13 AM... whoops. :P

[@jessefinneman7680]

Unbelievable work I have no words but keep doing what you do people should learn that nothing is impossible ❤

[@firestorm755]

Amazing work. I'll show this vid to my old dad. 88 years young He was a sheet metal worker specialising in fine limit work. All his work was by hand too. He's going to love this!

[@31415926535ism]

Thanks Allen. Masterpiece bike and cup cakes.

[@johnhoward563]

If I ever get a lottery win I will be commissioning a bike of this guy he’s a friggin genius

[@jackking5567]

Showing us some long lost skills - sheet metal forming and cake making! So pleased you've explained sheet metal forming to everyone Allen.

[@jbfrodsham]

My favourite KZbinr, wonderful, just amazing.

[@ekim000]

Thanks for making these videos. I've always been amazed by your bikes but assumed they were made by teams of white coats. Seeing you step through your process in your garage makes them even more remarkable.

[@kieronsykes9062]

Awesome work as always, i was expecting to see you use an English wheel to smooth out the hammer marks as you see in all the US KZbin videos but shows it can be done simply with a hammer. Keep up the great work sir.

[@chrischappell9824]

"I refer to my model makers guide......" I am sorry Allan, its too much for a mer mortal can understand. Unbelievable as always.

[@bradcrossman5068]

So very pleasing to watch. I hadn't seem a forming hammer used to that extent before. Thank you for the lesson. The depth of substance in your film making has seemed to taken an additional step upwards also. The emotional roller coaster you took us on was captivating. From the high of Tracey making the cupcakes to heart stopping moments of Charley allowed loose on the fabrication...my heart was pounding! I sat glued to the screen hardly breathing at times. Thankfully you wrestled it away from him before it was too late. Once question, why no Swiss Army scissors used? I hope they weren't misplaced. Perhaps they were sent off to the factory for a sharpening (Wink and a nod). Lastly, a big 'Thank You!' for taking the time to entertain your humble fans, it is appreciated. Cheers from Canada :)

[@robertklein9190]

I think Allen has to bump out a new muffin pan, those muffins look a little tiny, that way he won't have to steal as many. I could handle the baking but would make scrap out of aluminum sheet.

[@davidbodycot2603]

I’m very late to the party ! But loving all your videos. Well done Alan , keep them coming

[@tribsabenny]

This guy! Just incredibly talented engineer and fabricator. Nothing he can’t don

[@samgardiner771]

It's just incredible that this fabrication was achieved by referring to a modelling magazine and such basic tools and of course the Sharpie pen. Wonderful 😊

[@johnforeman6620]

It is great to see your process. I know you do not like using lots of tool but a shot-bag would make it quicker and do more aniling. Perhaps you did not show it. If you did decide to splash out, a left cut tin snip would help with cutting curves the other way or get a nibbler that can either be powered or hand powered.

[@AllenMillyard]

Some have a tool for everything I prefer just a few hand tools

[@johnforeman6620]

@@AllenMillyard your final result shows what can be done with the bare essentials. I have a multiple craft background and enjoy using the different and specialist hand tools I have. A hands-on link to the past.

[@brokewheels5]

Thanks for taking the time to recreate the original build process. You are a true craftsman and artist

[@yeehar99]

Sits down to wait on 1000 bike MOT test... Checks phone... "Wait a minute...". Now, do I watch on phone or save for "big screen"!?

[@mikeymike3240]

Hells yeah man, another Mr Millyard video, yippee 🙌.

[@joseywales3789]

When are we all going to get together and fight for Allen to be Knighted? I think "Sir Allen Millyard" has a certain ring about it! Not forgetting "Lady Tracey Millyard!" for her amazing cherry cupcakes! Even Charlie Weaver drinks to this idea!

[@robociock]

Everything is made by hand and by eye, such skilled

[@luisantolafrancis519]

Exelent!! cant wait to see a new proyect !! wonder whats cooking in Allen Millyards house besides the missus lovely cupcakes. cheers!!!

[@dtvtechrp]

You're truthfully an artist

[@scottcates]

Holy Smokes! That fairing is a stunner.

[@newnsx328gts1]

HONDAは、何時かこの人を招待すべき。

[@MrMickjbriggs]

Incredible skills that I fear will soon be lost. Out of interest how many hours do you think it took to make the full sized fairing?

[@dcslater222]

Nice one Allen. Where do you buy your materials?

[@magnumardent]

just so enjoyable.....great upload, great channel, thanks, man!

[@PedroNZ1965]

thanks. no small detail is uninteresting. from gaskets to tools to oils.

[@r1273m]

That was really interesting as usual. I do think you need to invest in an English wheel though, perhaps Mrs Millyard could ramp up cake production to fund it.....!

[@omegaseamaster1550]

What, no english wheel ? Simply impressive creative mind and skill set you have Sir !! Thank You for sharing !!!

[@paulg3336]

This was how it was done all the way back to the bronze age. No english wheels back then.

[@richardshilling2958]

This fairing must be defective. No bbq was used in the making! 😁 great video Allen, my dad's a panel beater so I know what a skill it is. Really enjoyed watching.

[@SpringVinMoto]

You inspire me to do things slower and better. Thank you!

[@mack_titan]

Hello Allen, the screen/plastic visor on top of the fairings, how did you make that? Also, what is the thickness of the aluminum sheet you are working with?

[@AllenMillyard]

Skidmarx supplier the screen in a half bubble the alloy is 1.2mm

[@Wingnut_Stickman]

Great video as always, thanks for sharing!

[@wanmuhammadfakhrullahwan8078]

👍👍👍👍

[@Adam151082]

Your some fella Allen. Your projects and skills are AMAZING👌🏼

[@doctordapp]

Realy nice to watch this and actually learn something. Is it possible to give us a tour in your workshop and show us the tools you use? Didn't have time for the peanuts and beer now, wish you uploaded it Sunday 😋.

[@bigfish74f]

I love making things with hand tools rather than power tools but i dont think id have the patience for that Also i hope the makers of sharpie pens are sending you a supply for all the advertising 🤔🤔😃

[@AllenMillyard]

Ha ha no but would be nice I use a few !

[@osbornc2725]

Much love and well wishes from Oklahoma, U.S.A. brother, BRILLIANT WORK!

[@kurtjohnson3496]

I’d love to see you build a RD 700 or 800!!!!

[@1924ab]

Thanks Allen, I've followed your work from the days of magazine articles. Your youtube channel became the icing on the cupcake! 😄

[@ByronTexas]

Another AMAZING video. Though to Allen, it’s just another day in the garage! Allen, can I buy the small-scale fairing from you? It would make me so proud to hang it in my shop!