How to align a bike frame using two different methods - with Paul Brodie

Let's have some fun and do a survey. How many framebuilders using a big surface table actually flip the frame over to do the "doublecheck"? 🤓🏁
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#bicycle #steel #alignment #fussyframebuilder

[@mansoor-martyhassan9206]

Now this is what you call learning.. The best few minutes spend on KZbin ever.. Respect

[@paulbrodie]

Thank you very much. Appreciate you comments 😄

[@actualsurfer]

Paul should have at least 100k subscribers.

[@paulbrodie]

Slowly getting there!

[@mikeflanigan4896]

After having your videos and alignment methods pointed out to me...by one of my students...I switched to your method! I was aware of using the head tube as the datum, by Jamie Swan and others, but no one ever would show how they would cold set it and that always baffled me...you have to cold set and using the bottom bracket whipping post was the only way I knew or was taught. And yes we [at the factories where I worked] always had the problem of not being able to flip the frame and we had very nice flat surface plates. I think it has to do with squeezing the bottom bracket shell and that gives you a different reading every time you smash it in the BB post. So thank you very much!

[@paulbrodie]

Thank you Mike!

[@Todd936]

@@paulbrodie I have read all these and took a machinist class and run CNC and am fascinated with metal and making thing. Your knowledge of lining things up is good. I think of it all like my tire changer and balancer little weight here spins around so pay attention. Thanks for the info.

[@paulbrodie]

@@Todd936 Thank you Todd 😉

[@serdiefgotreb]

Could it also be because of the offset while trying to screw in the center of the bottom bracket? By not having cones to precisely index the center of the bottom bracket clamping, even if it's on a outside flat/machine surface plate, that offset could cause the problem when you flip the bike.

[@Todd936]

@@serdiefgotreb I was at NTC a college and they had one of them tables and he isn’t the only one to have this problem. I looked into it. Good day guys

[@arnljotseem8794]

I'm not a frame builder, but a hobby machinist. This just show how much can be done with simple home made tools, instead of running off to buy the most expensive and fancy equipment. Very interesting video, and alignment is useful in many ways. Totally agree on the symmetrical test, by flipping the frame over. It should be the same. Thanks.

[@paulbrodie]

Thanks for watching!

[@skalliwag2766]

Old school frame building, I learnt in the 1970's at the Holdsworth cycle, from British old school frame builders same way you do now, thanks for sharing from the UK

[@skalliwag2766]

Any one want to buy a tracking table, Ha Ha

[@anderssoderlind90]

Another good show about frames Paul, nice. When I bought my first MTB I could not ride and take off my hand it as no balance at all but six months later I saw a TV documentary about different professions that was about a couple of brothers who built bikes and they had done for 70 years the oldest was 92 years old when they did the program and it was 26 years ago, they showed how they built their bikes including how to align their frames. It was easy, they used the window frame and then aimed and bend with an iron bar, they then told that if you did not do it, you could not cycle without hands on the handlebars. When I had seen the documentary, I tore down my mtb and bent it as they had done, it turned out that the frame was anything but straight but 30 minutes later it was and I still have the bike and ride it.

[@paulbrodie]

Good on you to straighten your own frame. Thanks for watching!

[@benc8386]

I saw that documentary on YT the other day! kzbin.info/www/bejne/nWG0m5t9p5xmhNU. I think I probably saw it in 1989 as well. They had an Italian framebuilder with some fancy machined tools and then cut to Ken, Jack and Norman Taylor in Yorkshire who used the window. They didn't mention whether the window frame itself had been Blanchard ground. I think they also said they'd made 6000 frames. So Paul has to do another 2000 to catch up.

[@anderssoderlind90]

@@benc8386 I have seen this documentary too but but what I am thinking of was made in the mid 90's and was just about these two brothers and maybe only 30 minutes long. They were like Paul told about every step and why they did so, but everything about bicycles is interesting.

[@tillmanxl6914]

I had a machinist teach me that, you never take your hand off the chuck key when it is in the chuck. NEVER. That is best lesson ever when using any machine that uses a Chuck Key. Thanks for the Video. 😎👍

[@paulbrodie]

That's a good lesson. Thanks for watching!

[@pimplequeen2]

I remember that lesson in school many moons ago! Alas, I managed to switch it on with my hand still holding the key pinning my fingers against the bed. Fortunately, the key shaft left enough gap between it and the handles and at 14 years old, I was still "rubbery" enough to prevent any broken fingers but I had deep wedges in the back of my fingers for a couple of hours. I can be a touch sloppy with safety but 40 years later, I am still very strict in my Chuck/ Chuck-Key discipline!

[@actualsurfer]

Thanks Paul for sharing your methods. You are like a Shaolin Monk sharing the sacred art with the outside world...Watch your back!

[@paulbrodie]

Makes me think of pancakes for some reason. Thanks for watching!

[@balderamadondy6102]

This is the best and easy to find cheap tools to use in alignment

[@paulbrodie]

I agree. Thanks for watching!

[@JGD444]

Wow thanks a lot Paul for this video!

[@ggbryan22]

What an awesome space to take a class. Thanks for the alignment tips. Very helpful.

[@fabiangarcia5503]

Great masterclass Mr. Brodie!

[@GeneSimonalle]

Love seeing the Campy dropout tools in use. Reminds me of my bike shop days 🤠🔥🔨

[@67rcampbell]

Thanks Mr. Brodie. You are a true Master Builder.

[@petepure3387]

Even better on the second viewing. Thanks again Paul.

[@slideman.]

excellent ! very well explained.

[@sirnearlyheadlesnick]

Thank you Paul for your awesome sharing of knowledge !

[@paulbrodie]

Nicholas you are welcome!

[@andyinabox]

I'd love to see a video about building that mini alignment table!

[@paulbrodie]

Might be able to do an overview. Will add that to the list. Thanks for watching!

[@andyinabox]

@@paulbrodie actually the little bit you did in the shop tour was pretty helpful!

[@ruslbicycle6006]

I'd love that also. Especially as it is harder to find industrial stuff up here in Canada. Did you get it ground flat? Did you do it in the Lower Mainland or cross the border? I got my (used) Tig machine in Ferndale WA because it was about 60% of the cost of a Vancouver one, even with the hassle of driving down to get it.

[@MrJoaquins]

Thank you Sir...more of your expertise to share

[@kunzho]

The way you explain and transfer knowledge is absolutely great. Thanks

[@paulbrodie]

Thank you Abraham.

[@renemacedopinto211]

A super lesson for aligning a crooked bicycle frame. Thanks!!!

[@MegaCountach]

Excellent video Paul! Thanks for your time, cheers, Doug

[@paulbrodie]

Thank you Doug.

[@martinrandez7021]

This was simply delightful to watch! thanks for sharing all that knowledge and experience Paul. It's priceless, really :)

[@paulbrodie]

Thank you Martin.

[@jorgeperez2347]

What a lesson!. Great method, simple and with common tools, great. I will take note

[@paulbrodie]

Thank you Jorge!

[@stylianos4570]

I really really really thank you for your knowledge giving! You are an amazing guy!!! Thanks again!!

[@paulbrodie]

Stylianos, thanks for watching. It is the right time in my life to be sharing my knowledge.

[@davidwalters4014]

Excellent video! Thank you for showing both options! Really educational!

[@paulbrodie]

Thank you David!

[@brianmaldonado3723]

That was g'damn awesome. I am getting a 73 Atala back from the sandblaster this week. I have a Home Cheapo straightedge, a c- clamp and a tape measure. I will do what I can.

[@markschmalenberger8301]

My cro-mo frame need a going over to spread the rear drops. Your method # 2 looks just like the equipment I'd be rigging up. Thanks for a perfect demo.

[@jaciii9396]

Over engineered solution vs old school, tried and true machinist practices based on basic geometric principles. Simpler is always better. Thanks for taking the time to show this.

[@paulbrodie]

I agree. Simpler is always better. Thanks for watching.

[@djpierred35]

Thank you so much for sharing!

[@paulbrodie]

Thanks for watching!

[@ericgarvock667]

love your videos Paul and this has to be my favorite one yet. I hope you're healing up ok!

[@paulbrodie]

Thanks Eric. Yes, I am spending more time in my shop so I must be getting better! 😉

[@vagabonpanda]

I love the Eyecrometer. Hopefully one day mine will be as accurate as Paul's.

[@paulbrodie]

You will have to practice a lot!

[@AndrewShackleton]

Thanks so much for making your channel Paul. I've built two fillet brazed frames and I'm soaking up your content like a sponge. Seeing you jump on the front triangle while it's bolted to your jig/plate brings back memories!

[@paulbrodie]

Thanks for watching!

[@markallen6543]

Very good tips. Thanks🚲🚲🚲

[@paulbrodie]

Thank you Mark.

[@davidlenneberg4303]

Brilliant amount of information thanks again you’re saving me a lot of money and allowed me to go in a different direction 😊👍

[@paulbrodie]

Right on.

[@poreektik1320]

Yes yes yes! Great topic. Fork alignment would make just as interesting viewing. Thanks again for these amazing videos

[@paulbrodie]

If you check the Unicrown video fork alignment is covered there.

[@joro8604]

Interesting, mesmerizing, and relaxing.

[@paulbrodie]

Thanks Jo!

[@Puner54]

Love it!

[@nobodynoone2500]

Thank you so much. This will help preserve the tiny precious bit of sanity I still have.

[@paulbrodie]

Thanks for watching!

[@shemvirgo9470]

Hello Paul your a good man, you answered almost all the comments in this channel, God bless you Paul! Take care!

[@paulbrodie]

Thank you Shem. Yes, so far I can keep up with the comments. Not sure what happens as the channel grows!

[@filandrodipaolo1645]

Thank you a lot Paul! Your videos are a real pleasure in those strange times.I'm learning some nice tricks, thank you again. If you would make a video on checking a motorcycle frame it would be amazing. Ciao from Filandro!

[@paulbrodie]

To align a motorcycle frame you need a heavy duty "alignment cage" to push and pull the frame with hydraulics. I do not have one of those, sorry. Thanks for watching!

[@gregoryseeney473]

As stated in the comments, the surface table should be very accurate for flatness, I would suspect the subtle amount that the downtube is off-centre to the BB is the reason for the discrepancy and perhaps the clamp that holds the seat tube doesn't do enough to isolate movement in that area. the theory behind the expensive surface table is sound, what it doesn't allow for is making a "best case" alignment for a frame when there are discrepancies present (which would almost always be the case). Paul's familiarity with his own method and the way it isolates the different steps are what give him confidence in the result.

[@paulbrodie]

Gregory, thanks for watching and commenting.

[@tomthompson7400]

Wow ,,, I never knew that this is where Mighty Mitch made his debut . Ive never seen a surface table like that , is it a special one for bike frame building .? good grief , now Im half way through , and have serious doubts that the surface table is even flat , it would do for making gates on or rough welding jobs ,,,, but thats it. made it to the end , your simple hand tools work the best and follow total logic , the only other thing I would have done was put the frame back on the surface table as a known , and see how far out the table actually is. great video , totally enjoyed it , I will never true a bike frame , but so much of this translates into so many other engineering problems ,.. many thanks for showing us this.

[@JoseSilveira-newhandleforYT]

I got here one year later, but it was still a very impressive video! I don't build bike frames (or repair them), but I have 3 bikes and I'm pretty sure they are not aligned - now I have some input on how to check them. Thanks!

[@paulbrodie]

Thanks for watching!

[@JoseSilveira-newhandleforYT]

@@paulbrodie My pleasure 🙂

[@BrokenPineapple]

Awesome videos, I'm learning a lot. I'm looking to get a 1987 gt performer with the rear tripod bent and a small dent in the down tube. So this is a great help. Thank you.

[@mathill1901]

Excelente adiestramiento. Es un genio!!

[@paulbrodie]

Thanks for watching!

[@rpmunlimited397]

I am glad I found your videos as a craftsman is always a joy to watch, Watching your other videos it is easy to you have refined your metal working skills to a very high standard. I came up in auto racing and we straightened race car frames with the same principles as you use. Tie one corner down , support it at the point to bend and as many people as needed on the opposite corner to apply the bending force. Multiple tie downs also help if the supply of human counter weight is low

[@paulbrodie]

That's cool! Now I know how to straighten a race car frame. I like being a part of those kind of things. Thanks for watching!

[@alphabetica]

When I was a student in the machine shop the way the chuck key being left in the chuck was handled was a demonstration by the teacher. Everyone stood to one side. He put the key in and punched the start button with a bit of tubing. The chuck key fetched up in the wall that was some decent distance away with almighty bang. Yes the wall had numerous holes in it! Then we were taken to the office and shown his 'archive' of accidents involving Lathes that he had attended as an OHS inspector over the years. What was seen cannot be unseen. Over the next two years nobody in the class left the chuck in that I ever saw.

[@paulbrodie]

Yes, that is certainly one way of leaving an impression. You can also damage the lathe and the chuck key, so that would not be my first choice. But thanks :)

[@ruslbicycle6006]

A drill press I have came with a chuck key with a spring centre bit so it will pop out if you aren't holding it in. Might be a good idea for a student use lathe in a school.

[@darkojovanovic007]

Beautiful well documented , well filmed and great value for the mind and skill . Just mind blowing how clearly and easily you explaind techniques and how easy it looks in your hands. Just wow ,exelent tutorials. that's why I really, really appreciate your videos and advices in them . Please have a huge aplouse from me and I hope you will continue to make me be amassed and overvelmed by your videos. Huge fan. Sincerely from across the ocean. Cheers

[@paulbrodie]

Thank you Darko. Yes, Mitch and I were just filming another episode today. After a month holiday it was good to be back!

[@paulbrodie]

@@headcrusher1966 Thank you Gabagool. You are figuring it out with common sense and logic, and your explanations are easy to follow too.

[@Souper309d]

I have really enjoyed watching your videos Paul. I am subscribing, and thank you for sharing. you might even find a cup of coffee coming your way!

[@paulbrodie]

Sounds great Steve. Thanks for watching!

[@kenneely7899]

Thanks for your videos

[@paulbrodie]

Ken, thanks for liking our videos 😉

[@ernefuTube]

wow Paul, thank you!!!!!

[@paulbrodie]

You're welcome. Thanks for watching!

[@sirrick59]

Love your videos. I've never built a frame, but do sometimes wonder why some bikes I ride won't go straight with hands off the bars. Awesome

[@paulbrodie]

Thank you Rick. A frame (or fork..) has to be quite far out of alignment before you notice it and can't ride no hands. Maybe you need a better quality bicycle?

[@andrewlongfield3102]

@paul brodie Hi Paul, a long time ago, I remember watching a motorcycle frame repairer aligning frames virtually exactly the way you do, except that he had a very solidly anchored fixture to attach the bottom bracket to. He aligned by hand, but used much longer bars than you do to give him the leverage to create the force needed. I also saw him demonstrate how much stiffer you can make a frame with the addition of some very simple relatively small gussets. The difference in resistance to twisting force is astonishing. I have another engineering friend here in Melbourne who currently makes motorbike frames, and if they're not aligned when they come off the jig, he either does them by hand with long levers, or uses a very simple hydraulic jack set up to align them. It's great watching you demonstrating these techniques, my oldest son is doing a welding apprenticeship, and wants to start a shop building custom bicycle frames. This will be the first clip I forward to him. I think your channel will be enormously helpful, and of course it's always easier for someone other than 'dad' to teach them.

[@paulbrodie]

Andrew thanks for your great comment. Yes, motorcycles can be viewed as very heavy duty bicycles in some ways. I was always reading motorcycle magazines when I was a kid and became quite aware of gussets and how they could increase strength. Thanks for watching!

[@herbwhitmore4482]

Thank you ,, you have educated me . I'm really surprised that the "expensive" table is out of wack ,

[@thesilkkradle9558]

haha damn you show how to do things in a simple logical and cost effective way.. i love it.

[@paulbrodie]

Thanks for watching.

[@henrywatts1756]

So appreciate these videos, this one especially really demystified something that’d been weighing one me as i gear up to build my first steel frame. Cheers!

[@oscarcontrerasfarfan7309]

Usted es un gran maestro. Ahora toca conseguir esas herramientas o hacerlas. Gracias por compartir sus conocimientos.

[@paulbrodie]

Thanks for watching..

[@chuckp8705]

Really interesting video. My thought after watching it was how well does the alignment hold with use? There wasn't a tremendous amount of force needed to tweak things. I saw you answer to a similar question below, and it sounds like alignments hold well with regular use. I like the examples using homemade alignment tools. Thanks for that. Very useful, and shows what a little creativity and knowledge can do.

[@paulbrodie]

Thank you Chuck!

[@seitenryu6844]

Once it has yielded, it won't return. That's the fundamental difference between elastic and plastic deformation.

[@blechnik]

thank you for sharing this! i dont have the space for an alignmet table as a hobbyist, but your method should work fine in the tight space i have. and its very impressive how far you have to move a frame to get it to bend permanently

[@paulbrodie]

Yes, some frames are pretty tough and have a lot of "spring". Thanks for watching!

Nice job! 👏👏👏👏👏

[@paulbrodie]

Thank you!

[@puridade1]

amazing job i have one ,crashed frame and now i know how to fix it, tnx from brazil, although dont have those tools

[@paulbrodie]

Hey Brazil, thanks for watching!

[@theriver8524]

This was great! thank you, would love to see a fork alignment too

[@paulbrodie]

The Unicrown video has fork alignment, and so does the Gatorblade video, which also happens to be our very first video.

[@trevorreeves5041]

Always informative with with amazing snippets... I made my 2 of my frame alignment tools eg: "Brodie Sticks".... simple and effective tools.....a good solid bench and vice needed......now to make a fork stay jig.....and..... ....Hummmm how to do the final head tube seat stay alignment without a flat solid table? Thanks again!

[@petepure3387]

You're 100% classy Paul. Thanks again... I always look forward to your videos. How many Campagnolo tools do you have? You should do a video on those tools only! I have a full boxed set of Campy tools that I bought back in the late 90s. I still use them when servicing bicycles today.

[@paulbrodie]

I have the Campy dropout alignment tools, one insert for facing the BB, and a pair of Campy 1" headset wrenches. That's it. Thanks for watching!

[@sampowrie6381]

@@paulbrodie I've heard a very skilled mechanic refer to those Campy dropout alignment tools as 'coconuts'. The (probably older) model he had used rounded half-spheres that were almost the size of said nuts!

[@paulbrodie]

@@sampowrie6381 I have not heard that...

[@bjoernhofmann7788]

Following from Germany Your Channel is fantastic. I learned so much. 😀

[@paulbrodie]

Thanks for watching!

[@shakeelmalik7311]

Great work

[@paulbrodie]

Thank you Shakeel.

[@dytech1686]

Thanks for your video.. im planning to build my own frame,😊

[@paulbrodie]

Very good. I hope it works out well for you.

[@robertgranberg6018]

You sir is a very good mecanical teatcher☺️☺️☺️👌

[@paulbrodie]

Thank you Robert.

[@saguilar6599]

Awesome. That’s finesse 😉👌👌

[@paulbrodie]

Thank you :)

[@stevenconnor4221]

👏👏👏 i agree 100% with your allignment process. The reason when you clamp the bike to the surface table your assuming that the face of the bottom bracket it in line with the bikes centre line, when in fact most bottom brackets are a pile of cough! So when you flip it over the errors are seen.

[@actualsurfer]

You said it well. The BB starts off a nice cylinder but after adding heat and welds or brass etc it is anything but perfect. Facing each side only makes them flat...not parallel. The best we can do is what Brodie does...take an average of the two (thats what your spindle and crank will end up doing anyway) and align everything to that average. I think what Brodie was showing was not tht the blanchard ground plate was off...its that the BB is no longer straight and square...So you end up aligning the frame to two different reference points. This is a fine method but you must again, take an average of the two...very time consuming.

[@paulbrodie]

I know I'm a #fussyframebuilder when it comes to alignment, and that makes me wonder just how fussy other framebuilders are.

[@stevenconnor4221]

@@paulbrodie im no frame builder but i would have done it your way. As i was taught " if a jobs worth doing its worth doing well"

[@jpkalishek4586]

I once injured myself trying to align a frame for a NOLA local frame builder, when I worked at the Bikesmith in NOLA way back in the mid '80s.(my brain forgets his name, he did consultation for NASA in welding technology) Our table used the Campy bb facing inserts to center the bb on the shaft. It had a very stout and heavy picklefork looking tool for prying, but his frames were so stout, I pulled muscles in the ribs, cracked a braze joint, and the stays barely moved. It was a prototype time trial frame with 3 rear stays a side. First thing we did for aligning was chase the bb threads and then face the bb as little as possible to get a full flat surface yet keep the faces where they were supposed to be. When I flipped frames to check, if it wasn't right both sides, the measurements were wrong at the start. I forget the brand table it was, but it was just a small cast iron one that used a machinist indicators. I rarely had issues with it being right when aligned crank side down vs checking it crank side up. That said, road frames were notorious for moving any how . . . try keeping an old Columbus tubed, Motobecane flexi-flyer aligned. Get the head and seat tube at ∟ to the bb and get the axles in place, and first ride, it moves.

[@paulbrodie]

Thanks for your stories. Hope the rib muscles fully healed!

[@jpkalishek4586]

@@paulbrodie back then, I was young and healed fast (~_^)

[@MotoDeSoto]

Very helpful video, Paul. I’ve got a 105 year old motorcycle with a bent frame and I’m trying to work out a method for straightening it. Those old motorcycles are a lot like bicycles, so a lot of your tools and methods will be applicable, at least in principle. Thanks. 😎

[@paulbrodie]

The motorcycle tubing will be much thicker and stronger. You probably need an "alignment cage" where the frame is held rigidly and force applied (usually hydraulics..) in the right spot to get it back into suitable alignment. Thanks for watching.

[@MotoDeSoto]

@@paulbrodie agreed. I have some thoughts on how I might do this, but I’ll be “winging it.” Thanks for the response. 😎

[@timothylawson4518]

Awesome video !!! This just goes to show you don’t have to spend a lot of money to do a better tune !!

[@paulbrodie]

Thank you Timothy. You are correct. You don't have to spend a lot of money if you are resourceful and creative...

[@ericparker5642]

using a cast bb shell, if the faces are not equal to the centerline of the bores . the frame will be out, when you fill it. i was by tot by D.S.

[@arnoklocke3003]

Thank you for your experience ;)

[@paulbrodie]

And thank you for watching.

[@budchestnut9303]

Thank you for the teaching and SHARING! I imported topline Brit bikes from Mercian, Hetchin, Bob Jackson and a few Italian framesets, DaRosa etc when I owned a shop. It was normal to find the alignment off on the well packed frames when they would arrive stateside. Cold setting was D'rigeur. I know your viewers are sharp enough to realize you do NOT use cold setting techniques the same way on aluminum frames. Just on good, faithful steel, Chro-Mo etc.

[@paulbrodie]

Bud, good stories. Thanks for watching and commenting.

[@brittweir8844]

Fantastic video 😊

[@paulbrodie]

Thank you very much...

[@brittweir8844]

@@paulbrodie I found it very interesting. One thing I found interesting that caught my attention when you talked about how some bikes you can ride with no hands and some you cannot. I have one bicycle aluminum frame that I’ve recently converted to a bottom bracket E-bike. I used to be able to ride it easily with no hands , Not anymore ,?,I now can feel the rear triangle torque while powering it,.I can no longer ride without hands. I’m thinking the rear portion of the frame is tweaked.? I need to find a stronger frame..

[@andyZ3500s]

The method that you went through double checks everything. I am not a frame builder but I have straightened a good number of frames. The only frame table that I had available to me warped over time so I would have to flip the frame for each measurement. That is what is going on with the frame table that the University purchased. He is having the table cast and then grinding it without any time to let it settle. It was really suprising to me that the seller of the table didn't understand what you were talking about by flipping the frame. The last frame that I aligned I did on my milling machine.

[@paulbrodie]

You might be right about not letting the new casting age. Years ago I heard that the Mercedes factory had engine blocks cast, then left them outside in the elements for several years before bringing them back inside for machining.

[@stevenholton438]

I had a variety of bikes 🏍 through the years but never even considered the frame may have got misaligned...oh foolish me! Thanks Paul! Love your vids...buy you a cup in Craig, Alaska sometime soon perhaps if I can't send it.

[@paulbrodie]

Steven, the buymeacoffee feature is easiest and found under the video in the description. Thanks for watching!

[@seansysig]

Master Class Frame Tweaking!

[@paulbrodie]

You know it! Thanks Sean.

[@xpndblhero5170]

OMG that looks like my dream shop... I really need to find a place in South Central PA that can help me learn a few things and maybe I can build a frame and make my own electric bike. Edit: I remember as a kid helping my friends straighten their bmx frames and used a piece of square tube w/ a threaded hole on all sides on the ends and in the middle so I could use a bolt as the fine adjust... I'd just bolt it to whatever I was trying to straighten and use it as leverage, it also worked like an alignment tool because I could use a bolt as my fine adjustment.

[@paulbrodie]

I hope you do find a suitable shop, and gain more frame building knowledge. It's a great hobby because your brain will be working hard too, and the end result (hopefully..) will give you many years of riding pleasure. Thanks for watching and commenting.

[@jobkneppers]

Paul, simple cure for leaving the key in the chuck; add a spring to the end of the key. By doing so you have to push the key in the square hole and if you release it, it pops out. Safety third ;-) Best, Job

[@paulbrodie]

Yes, I have seen that method. I'm sure it works but I would hate it and wouldn't want it on my chuck key. But thanks for mentioning it :)

[@jobkneppers]

@@paulbrodie I don't use it on my lathes for exactly the same reason. But it's a solution for students. I worked at a factory during my school years. They had quite a firm policy on leaving your chuck key in the chuck. If it happened twice in a two week period you where sacked. Next to this I saw one flying during my education and it made quite an impression. So I don't need a spring too. Thank you Paul. Best! Job

[@semestaangkasaputra146]

Amazing Sir

[@paulbrodie]

Semesta, thank you.

[@patrickhayes3099]

Ok, you usually show us tools that most can access or afford, that table, amazing and out of reach. This needs to be a resource at every community college, available by the hour for jobs like this!

[@paulbrodie]

If you are talking about the large surface table, I do not believe it is necessary.

[@patrickhayes3099]

@@paulbrodie yeah, I was drooling over the spendy cast table....then I finished the video and wiped my face. My attitude shifted and I reverted to supporting the manual methods I knew. I no longer have a "need" for that bigol table.

[@paulbrodie]

@@patrickhayes3099 And you'll have extra room in your shop :)

[@alistairwatson7263]

"Alignment" has some good music.

[@jbas8465]

I enjoyed watching the process and wish some of LBS in my area would adopt a similar process in frame alignment. Very educational, thank-you. On another note, in your opinion would you attempt to straighten out a wrinkle in a steel top tube and down tube due to a head on collision or replace both tubes? This is a vintage bike and would prefer to keep as much original as possible.

[@paulbrodie]

A head on collision usually produces more than just a "wrinkle". Replacing both tubes is quite a bit of work and is not cheap. You will have to figure out if your Vintage bike bike is worth the cost, time, energy, and paint job to make it a worthwhile and viable project. Good luck 😉

[@MrKotBonifacy]

No micrometers, lasers and granite surface tables? And you call it "fussy alignment"? Nah... ;-) Of course, I'm kidding. Great instructional video - and while nothing "new" (all the info has been "out there" for quite some time already), it still shows the whole process clearly "from the start (BB) to the end" - with all details and practical hints, like "CrMo memory" stuff. As I mentioned before (in my another comment under another video of yours) I"m not a frame builder, although occasionally I do some minor frame repairs (replacing damaged drop-outs, and such), but aligning frames is just part and parcel of "general fixing" of bikes anyway. Now, I just remembered my first frame alignment attempt I did back in '92 or so, while I didn't have much (if any) clue about frame geometry and all - a friend of mine had a cheap steel road bike that "rode like drunk" (in his words). I took a look at it and noticed its wheels were "crossed" (i.e. not parallel), so without much ado (or thinking) I stripped the bike, put the head tube into some fixture, and twisted the frame until wheels were "aligned" (parallel, but I never checked if they were in one plane). Happy and proud of my achievement I began to reassembly the bike, and then half-way I noticed... that NOW the head tube and seat tube were seriously crossed. So much so that you could see it easily with a naked eye (and half drunk)... What the... bike? Nolens volens I "realigned" the frame back, so the head and seat tubes were parallel again, but then I was back to square one with the rear wheel... Sodding bast... erm, "bike", of course - so, what do I do now? Cut the seat stay, or what?! "Exactly so", as it turned out - after closer inspection I found out that bike was poorly welded at the factory - right seat stay was attached to seat tube approx. 10-15 mm lower than the left one... So I took an angle grinder, cut the welds, repositioned the stay and welded it (with MIG, as it was the only thing I had and know how to use back then) back where it was supposed to be. Crude fix, but hey, it worked! Well, at least it made the whole "bike resembling thingy" (it was tad worse than early Norwegian DBS* bikes) act more or less like a normal bike. Rideable it became, that is.... but I digress here ;-) __________ *DBS stands, apparently, for "Den Besten Sykkel", Norwegian for "The Best Bike". Oh, what a joke it is... Those bikes are (or "used to be", at least) a perfect Christmas gift for a very... naughty and recalcitrant kids.

[@paulbrodie]

You seem to have an appreciation for bicycle frame alignment; something a lot of folks don't. Thanks for watching and commenting.

[@MrKotBonifacy]

@@paulbrodie Yeah, I have, and that's the part of bigger problem, y'see... I am... well, how should I put it... Shall I say "fussy"? Or just "fastidious"? Well, whatever... ;-) Cheers!

[@mtnphot]

A wealth of knowledge. The mark of a good tradesman is doing things in the simplest most efficient way possible.

[@djwmunro]

Is that the end of the Frame Building 101 Course? Great video as always.

[@paulbrodie]

I think the official version is that Covid ended Framebuilding 101 :( Thanks for watching!

[@greybeard3759]

Just got a chance to watch this video and I'd bet you...a coffee!... that if you had that table surface ground now you'd see a huge difference to the better. No doubt that was an unseasoned casting when they ground it and it warped. A granite AA surface plate would be delightful overkill. Drill it for thread-serts and amaze your friends!

[@paulbrodie]

You might be right, but I have never had consistent results using a big surface table. It's not my table so I can't go back and recheck if it is warped from being "unseasoned"..

[@greybeard3759]

@@paulbrodie Not blowing smoke at you Paul. Cast iron has a lot of stresses from the cooling process, carbon content and machining. Rapid and uncontrolled cooling leads to tool destroying surface hardness and haphazard or cost expedient machining results in pretzel product. The old method of normalizing stresses in castings was to leave them outside for a year or two through varying weather. You can also hang them and physically beat the daylights out of them short of destruction. Depending on the final desired results, grinding and scraping would be the finishing procedures. Not offering all this to diminish your wonderful and creative tooling for frame straightening! Brilliant!

[@paulbrodie]

@@greybeard3759 I believe you. Years ago I heard of German auto manufacturers leaving engine castings out in the yard for a couple of years before bringing them into the shop for final machining. I had not heard of beating the castings up. Thanks for watching!

[@GeckoCycles]

I do want that table!

[@paule.maurice1521]

I like starting with bottom bracket seems logical

[@paulbrodie]

Yes, that's where most frame builders start. There are a few exceptions... 😉

[@ruslbicycle6006]

Thank you for this. Tons of great information. I wish I had got out there for a tour when you were running the school. One question: why are you measuring the centre on the downtube? does it not make more sense to just do head tube and seat tube? To me a downtube theoretically could be any weird shape, like a chain or seat stay can be, as long as it holds the head tube it the right place. But maybe I am missing something? Thanks

[@paulbrodie]

Yes, you can measure off the head tube. My alignment fixture is the right length to do the seat tube and down tube. To do the head tube I would need a much longer fixture, especially with modern geometries. I don't use down tubes with "weird shapes". They are very straight. Thanks for watching and commenting.

[@paulgibson9006]

I personally use a combination of a faceplate, gauges (some similar to yours), and a known true and dished rear wheel. The trick with a surface plate is not to use the bottom bracket faces as your datum point but to align your tubes to be parellel to the surface plate. This involves checking your tubing and finding the flattest side which, you can use as your reference point. However that goes out the window a bit if the tubing diameter and profile is not the same along its length. But then all my frames are traditional lugged road frames.

[@paulbrodie]

So if the bottom bracket faces are not parallel with the centre line of the frame, you're ok with that...

[@paulgibson9006]

@@paulbrodie the bottom bracket faces are parallel to the centre line of the frame but they are not used to as a datum. Personally I would argue that both wheels running in line is more important than a slight discrepancy at the bottom bracket, however the bottom bracket faces are parallel to the surface plate. It is the surface plate that should be the reference as you can check how flat it is. A slight discrepancy at the head tube for example is amplified by the length of the fork. If you use the bottom bracket face as your main reference and then use a tool which then measure the distance from the side of the tube on both sides, how do you know that tube is not bowed? And also how do you know it's perfectly round at that point? When you roll a tube on the surface plate you find that it is not perfectly straight but deviates across its length. Then after that the bottom bracket is abandoned as a reference point and the headtube becomes the reference?

[@paulbrodie]

@@paulgibson9006 Good comment, thank you.

[@repair.rebuild.recycle]

It's great how you're sharing your knowledge and passing on great skills. Could it be that the dropouts were so far off because you lowered the alignment tool to the headset bar and I didn't see you move it back to frame height (unless done off camera) to line up the dropouts. It's really late here in England, I should get some sleep. Thanks again.

[@paulbrodie]

It is possible. On the video we only usually do one take, so it's basically "live", and mistakes can happen. I can't remember. Thanks for watching!

[@eugeniohernandez354]

Good afternoon Paul, very good video exolicating different ways of aligning the frame, could you tell me where I can get a belt sander like the one at the end of the video ??. Thank you very much and greetings.

[@paulbrodie]

Hello Eugenio. Google "Dynabrade dynafile" and you will find their website, and hopefully, a list of distributors. Thanks for watching!

[@sand0975]

Paul Brodie Bike whisperer thanks

[@bob-ny6kn]

And... in the "bicycle co-op" end of town, I teach people how to test and correct frame alignment using a string, a pencil and a 5ft x 2in x 4in (1.75m x 50mm x 100mm) board. As accurate as a rider needs, using less floor space.

[@paulbrodie]

Years ago I used the string method. It's good if that's all you have.

[@mariojaviercarrera8627]

Excelente!!!!!!!!!!!!!