How to build a 270 overland awning for less than $150

(Update: printable hinge template and shopping list now available on my website)
www.overlandunderbudget.com/p...
Alright guys! i finally made a video that that follows the steps of building this 270 degree awning. Ive updated my design and its now 50% slimmer and totally eliminates the need to sew your own bag by using an available ARB awning bag for just $35! I hope you enjoy the video, thank you so much to everyone who has subscribed to the channel it truly makes it fun to share these projects!
(update) Awning weight is: 35.8lbs including bag and hardware
Here is the parts list:
Steel tubing: 3/4" - 1/16th wall square tubing ($10-15 per 20ft length at the steel supply. You will need 4x 7ft, 2x 7ft 4inch-
Steel plate: 3/16th or 1/4 inch steel plate, a 1x2 feet sheet should be enough. Try asking if the steel supply has a "rem" pile and you can pay for the pound. My local supply sells it for .50cents per pound and if you find 1x2 ft piece or larger it will be super cheap!
1ft of 1inch steel galvanized pipe. Im using galvanized pipe because the inner dimeter fits a skate board bearing perfectly. However you MUST remove the galvanizing before welding! its toxic!
www.homedepot.com/p/The-Plumb...
12 skateboard bearings: www.amazon.com/608-2RS-Skateb...
1- 11x8ft tarp www.harborfreight.com/paintin...
1- ARB awning bag www.4wheelparts.com/p/arb-awn...
Hinge bolts
3x- 3 1/2 inch 5/16th grade 8 bolts
6x 5/16ths washers
3x 5/16th acorn nuts
Lifter arm bearing bolts- 3x -5/16th 1.5inch bolts and nuts

[@OverlandUnderBudget]

Printable hinge template is now available on my website! www.overlandunderbudget.com/product-page/printable-270-awning-template-and-shopping-list

[@stevenpipes9066]

Just bought it. Thanks for doing that. Can't wait to build mine!

[@taylorashlock]

Thanks was actually going comment about that!

[@OdiesGarage]

Awesome plans, converted your drawings to cad and having the plates laser cut...

[@mikaylanadinebudiyanto1595]

@@stevenpipes9066 pp

[@mikaylanadinebudiyanto1595]

Ppp

[@thetankslapper]

I don't know which I like better, his awning or his humble and down to earth way of making a daunting task seem simple. Cool guy.

[@OverlandUnderBudget]

haha thanks Lucas!

[@Alliterist]

why cant it be both? :D

[@That_Guy_Outside]

It’s definitely both. Nice job Lucas

[@rhysboxsell3386]

Tips from a fitter welder: Push while using mig don’t pull When drilling you should have relatively high rpm but also be using coolant or cutting compound Instead of welding the bearing in (this will most likely ruin the bearing) use a locking compound such as locktite, whith light heat you will still be able to remove the bearing

[@nikolawandler9399]

Or buy slightly smaller pipe and press in if you have a lathe

[@kellyskinkis8909]

Exactly what I was thinking. It's those little things that make things easier and eliminates future issues.

[@russ_vee_jr4199]

I change drill speed up/down to try to get curls/chips but never too much pressure and I use motor oil because I keep forgetting to order cutting oil. Yes: If there's SLA, then DRAG else if GASS then PUSH. Hundreds of Utoob videos about that. The Locktight suggestion is a good one. I'll remember it......

[@cordel666giglesworth6]

I know it's an old video, but im sure your knowledge has grown extensively. i just wanted to say that as a fabricator of 35 years, im impressed with your skills and this video, and thank you. I've enjoyed it and ill be building one myself

[@russ_vee_jr4199]

This is a really good design that I will build this fall (2023) to be my outdoor cutting/welding work area. Also, i wil be going 100% BoonDocking from Maine, to Key West, Galveston, the Rockies, and the Great Lakes in 2024/2025. Between now and then, I'll use this awning for 2/3 day camping trips. This must be the lowest cost 270 project on UToob and definitely the easiest to build.......

[@MexicoPescadoro]

Props on using the readily available ARB bag and tarp. I'm going to make one of these but really didn't want to have to buy a sewing machine. Finished product looks good.

[@OverlandUnderBudget]

Second video on cutting the tarp, and laying out the hinge coming soon!

[@gabrielbozeman6805]

Awesome!

[@dannywiley4072]

Can't wait man. Need to get your boy out there in that welder lol.

[@steelecrandell375]

Yeah need to see that also I have a 24’ cargo trailer and that’d be great to do and have it come over the back when we are chilling on the “back patio”

[@justinwhisenhunt2661]

Why not use a waxed canvas? You can buy the canvas material and wax it yourself.

[@OverlandUnderBudget]

@@justinwhisenhunt2661 actually tried this first! it was awesome but it after leaving it open for a couple days the canvas stretched in the stress areas creating saggy spots. Another issue was that in the direct sun the wax would heat up and become very transferable and soft. If you left it open at night when you went to put it back it was hard as a rock since the wax gets hard as it cools.

[@dacrazycard7086]

17 years as a welder fabricator and I'm impressed. Great job. I'm going to use this design myself I think. Awesome that it utilizes standard size tarps. Thanks for sharing.

[@CLee-qh3er]

BEST design I have seen of this even better than some of the commercial ones.

[@OverlandUnderBudget]

Thanks so much!

[@marceld6061]

I started watching and once I saw a welder was involved I almost stopped because i don't know how to weld. But I am glad I didn't- this was a fantastic build to watch. Now on to Part 2!

[@OverlandUnderBudget]

Heck ya! Thanks for sticking around!

[@patstatwick8408]

As an older guy, I would highly recommend using a work bench/table/saw horse with clamps to raise your work pieces up to an height that is easier on your back. I clamp my work pieces down and find that it is easier to control my tool/saw/drill/sander. Otherwise, this is a great video. I really appreciate your use of hearing protection and eye protection.

[@thamsanqachesa3460]

Thank you my brother. Your video is simple, well explained and your character comes out super likeable and humble, great qualities in a corrosive world. Thank you. Hope I can find more from you. I am in Zimbabwe and was searching for this because money is hard to come by and also product is hard to find. Thanks again for a great video

[@matthewbrown7170]

I’m building this in Uganda. Studied your videos in the States, brought all the parts with me except raw steel (it’s a nightmare tracking little parts here), and am right now working with a welder to put this together. Coming along great!

[@OverlandUnderBudget]

Dude this is incredible!

[@TrailToughTrailers]

I'm almost 65 and have never had the guts to learn how to weld... YOU have the guts to learn new things!!! If I had the guys when I was your age I would be living in a DIY Skylab somewhere just past Saturn learning something new! My point is this... never stop learning and always follow your dreams. Last month I bought a MIG welder and am learning how to weld. I've been a cabinetmaker for 30+ years and that has kept me busy and having fun, BUT I have always looked over my friend's shoulder wishing I had the guts to learn to weld. Thankfully that time has arrived!!!! Awesome vid... keep up the great job(s).

[@OverlandUnderBudget]

Haha oh man, it’s never to late to start! All you ever have is “today!”

[@MalevolentMonkeyGod]

Your fabrication skills are clearly excellent and will make welding easy. Mig is point and squirt and gets great looking results but also makes bad habits easily. Buy a little arc box if you really want to learn to weld properly-I gives you more time to observe your weldpool,arc etc. Mig is just so convenient though. Anyway happy welding and good luck.

[@kevpaimany]

Best DIY 270 Batwing Awning on KZbin! Thanks for sharing your knowledge and passion.

[@AgnesRiley]

You’re awesome, dude! The best video I watched in a long time. Super informative and I learned a lot. Thank you!

[@frenchfryfarmer436]

If no one has said it....get the welder nozzle closer to the weld. . You'll have cleaner welds and you can turn down the shielding gas (expensive) ...turn the heat down as well and you can weld continous. Been welding since I was 13/14...54 now. Thousands and thousands of feet of welds. Great job. I am a welder/smithy and I sew as well. ...gonna sew up some army surplus awning material ...heavy, but it's an E350...she can handle it.

[@OverlandUnderBudget]

Thanks! Definitely was holding off way to far in this video 👍🏼

[@mikemeister458]

Was that a Porsche in the driveway next to the truck? That must be why you’re doing it on a budget. All joking aside, it’s good to see a true DIY channel. Lots of people spending crazy money to have overland/camping rigs that somebody else is building out. Good for you man!

[@martakkersma9472]

Got to be one of the better how to videos out there! All the important stuff explained simply and love how it’s made in your driveway with simple tools 👌 keep doing what you’re doing

[@edmundgregory]

Thanks mate 👍 I have just followed your plan and built the exact same onto my 50yr old Land Rover ambulance, you are a star. Top bloke 👍

[@OverlandUnderBudget]

heck yes thank you!

[@steved4757]

You could tack weld a nut on the holes, and use a bolt as a set screw for the bearings

[@aaronl4036]

Dude! Best DIY awning I have seen yet, really nice job.

[@OverlandUnderBudget]

Wow, thanks!

[@stuckineurop]

WHO TF can dislike this video? YOU MAKE SOMETHING.

[@brandonholmes6001]

I'm currently working on building one of these right now... so far so good! Love the ease of this build!

[@jeromereyes584]

I love your contributions to this space. Keep the great content and positivity coming!

[@OverlandUnderBudget]

thanks Jerome that means a lot!

[@rebeccavarga4737]

You are amazing!!!! Your channel is so so good. This is a video I didn't even think existed. Thank you.

[@ThomCat316]

To make removing the zinc coating from the pipe easier and more complete, cut your parts to length and drop them in a container of 50% diluted pool acid. Zinc plating goes away quickly and completely. Rinse, dry, weld. The acid bath will also remove mill scale, just takes a bit longer.

[@OverlandUnderBudget]

That’s good to know! I don’t have a pool though...

[@ThomCat316]

@@OverlandUnderBudget every big box home center sells it. Also pool supply stores. Typically $5-7 per gallon.

[@williamolliges2622]

As a “woods” guy, metal has a voodoo quality to it. It’s made worse by reality tv that makes it seem like you need a fabrication shop, tattoos, and a bad attitude in order to make a damn thing. This whole series is great because it is none of those things. It’s almost tempting to get a welder and expand a little. Love the channel.

[@frenchfryfarmer436]

Not at all ...don't be intimidated. Jump in and play!!

[@How2freedom]

Big W for this guy. Very efficient design.

[@stealthnthunder]

Wow!! What a Nice Awning also a Great Detailed Video! Great Craftsmanship & Skills... 👏👏👏👍👌 I Will Build Myself One! Thank you Sir! 🙂

[@rongunnerretzlaff8147]

Nice job young man! I love to see people build instead of buy, good for you.

[@rodstephenson4693]

You do a very good job of explaining your process. One of the better DIY videos I've seen. Thank you

[@OverlandUnderBudget]

wow i really appreciate that!

[@jesuscuevas6380]

Man! This is VERY impressive.... thorough and amazing visuals. You have inspired me to buy a welding machine and take this AND many other projects on!

[@daz.j]

tip for drilling metal stick a drop of oil where your drilling and your drill bits will last way longer

[@jimmyboy163]

Also helps to drill a pilot hole first, makes going full size much easier

[@joshhamelin2801]

Oil always helps, and anything over 3/8" I'd recommend a pilot hole. Otherwise, having an actually sharp drill bit, spinning as close to ideal RPM is the most effective. I don't like being the I told you so guy, but mild steel with a 1/4" bit like this would ideally be drilled at 1500 RPM which is probably more than max of the drill.

[@chrisduncan7198]

Well done. Great videos. I enjoy how you make the tasks look doable. This could be just the project to start with for my welding journey as well.

[@icemuzic]

The best DIY awning idea ever seen so far. gonna make one soon..thanks.

[@jlj209]

I bought a flux core arc welder recently for making various projects and love it. Haven’t welded since high school in the ‘70’s. I have most of what you show here and have a miter saw that I’ve never used. Never thought of putting a metal cutting blade on it. That’s brilliant! Got projects now.

[@youbreakityoufixit9594]

Incredible craftsmanship. Good on you for building something with your hands!

[@morganparks7329]

All I can say is thank you. This will make the PERFECT ski parking lot setup on a pow day. Going to give er' a go.

[@OverlandUnderBudget]

haha heck yes! a "pow protector" if you will

[@BigDave71]

Awesome vid. I’ve have been wanting to learn to weld and fabricate small things at home. Nice little set up. Very detailed in explaining what one needs. Thank you

[@drewsimms]

This is awesome man! Love the whole "overland under budget" concept🙌🏻

[@hugoaventurasblogs4678]

Excellent work very well illustrated, you are practical and intelligent, the final result looks great! Congratulations!

[@Kevin-gh1cn]

Excellent video and project, exactly what i was looking for.

[@OverlandUnderBudget]

heck ya glad to hear it!

[@Kevin-gh1cn]

@@OverlandUnderBudget I'd be interested in more info on your cell booster and other com equip you use on the trail.

[@a210221]

So awesome and the fact it cost so much less, 150 dollars. The fact you built it yourself priceless. You nailed that on so many levels. Thank you because I’ll be building one for myself soon.

[@Karakaboardriders]

Material cost maybe under 150 but all the tools hes over 2k sure the welder he didn’t have to pay fore but he’d need it any way. End of the day i got a 270 for 1200 nzd which is about the going rate here I think thats cheap compared to what I’d need to but to build it.

[@adityahabbu7463]

Man you nailed it ,,i was finding a diy because awnings are so god damn overpriced ,,this i can make in my bavk yard ,,and my jimny will love this ,,thanx mate ,subscribed ,❤

[@dcshoe559]

Haha this is awesome! Thanks for the idea I’m currently 12/21/20 3/4 done with this project for a Christmas gift for my brother in laws 4Runner. Thank you!!

[@travisbaird9243]

This is awesome. Great build video. And the finished product is on point. Great Work!

[@agoss8157]

awesome! I'm fixing to put my hard top back on my Jeep and putting a rooftop basket on as well. I've been looking for an awning like this! This has to be one of my next projects! thanks for the content!

[@markmatisko5733]

I love watching newbies getting into welding. Lol.. it's called a bevel man. You want to put a bevel on the edge so your weld has a deeper penitration. You also want to mention how to set up your welder and what settings your using for the folks that have no idea what voltage and wire feed are for. That's an awesome welder your running. Super lucky to have won it! Congrats on that!! You have a great set up though.. you got it a lot better than I did when I first started. I welded all my roof racks outside. Under a tent. Mostly limited to working on projects up until winter hit. It was a struggle but I had a growing buisness for roof racks.. anyway. Great video man. I love the creativity and sleek design in this awning. I've made simpler fold out awning but I'm sure I will be making one of these for myself now. Thank you and good luck on your journey to becoming a fabricator.

[@chriscoz63]

Dude, this is awesome, thanks!

[@OverlandUnderBudget]

Thanks man!

[@OverlandUnderBudget]

haha thanks man, definitely learning more and more each project and feel really blessed to have the setup i have.

[@1ironbelle]

That was awesome! I wrote you an email asking for a video but forgot you did this. Thank you for the hinge template.

[@jorgebernal6865]

Best DIY awning I’ve seen. Thanks so very much for sharing. Could you add a link to printable templates for the bracket assembly plates. Thanks Again!!!

[@jorgebernal6865]

Just to clarify I am referring to the 3 plates that make up the hinge. Printable templates with hole locations would be great. Thanks!

[@OverlandUnderBudget]

@@jorgebernal6865 just uploaded one to my site! www.overlandunderbudget.com/product-page/printable-270-awning-template-and-shopping-list

[@sk8snwmbl20]

That was an amazing video. Thanks for sharing. I’m new to your channel but I will be watching move of your stuff.

[@mya5582]

This is awesome! Definitely saving this for the future

[@BGaud]

Dude, that is gnarly af! Well done!

[@OverlandUnderBudget]

haha thanks Brain, much appreciated!

[@rolimpo23]

Thank you. You’re great. I’ve been looking for a perfect DIY of this awning tent. And I found you!🤩🤩🤩

[@triot2127]

Definitely doing this. Thanks for sharing. Its crazy how expensive the ones on the market are compared to doing it yourself.

[@nicoleandjoshbaldwin4228]

Plus trying to find one available

[@simplemanduke7128]

Thank you for your time and efforts in making these videos available to us

[@OverlandUnderBudget]

well thank you for such a nice comment haha. It does take a lot of work to create a video, but know that others are getting inspiration and enjoying the videos makes it totally worth it!

[@DaLaxBro]

Amazing, great work and ingenuity.

[@ct026]

Awesome canopy, awesome video, awesome techniques, awesome presentation........awesome! 👍🏻👊🏻

[@willgifford4367]

Nice job. Just discovered your channel and subscribed. Looks like you have a great engineering mind. I've been wanting an awning on my rig, but cost is a barrier. Not anymore. Keep up the great content.

[@ericnuchols270]

Great build! Looks are outstanding! Now you need to build an extension for your arm so you can reach around and pat yourself on your back for an awesome job! Truck looks ready too! I am building my overlander truck from a 2000 Special Edition Tahoe Z71. Just rebuilt the engine, new tires, lift kit next. This is perfect for me! Built not bought! Keep those videos coming! We appreciate you!

[@isaacspoon]

wow, awesome video. I rarely subscribe to anyone, but I can't wait to see your other videos! You seem like a genuine guy as well which makes watching your videos even more enjoyable! great channel

[@OverlandUnderBudget]

Hey Isaac! i feel lucky! haha thanks for following along, i really appreciate it, hope that hinge works out well for you!

[@jasoncamilleri4194]

Great project and awesome video... very well explained and I really enjoyed watching it, it makes you wanna build one... keep up the good work...!

[@frenchfryfarmer436]

Great job ...if I could add, I use Zip Tape ...ALOT..if your pop up rollers become a wear point ...the zip tape would be an excellent way to bolster that zone of stress. If you sew you could put a reinforcement there. Mutiple layers would disperse that load across a broader area

[@OverlandUnderBudget]

Never heard of zip tape. I’ll check that out

[@g4yrut]

Been waiting for this video! Turned out awesome, love building things for the rig! 🔥👌🏼

[@OverlandUnderBudget]

awesome so glad to hear you enjoyed it. building for the rig is always fun!

[@briggsp]

Nice job and great attitude! I like it.

[@lora97006]

I LOVE that you went through all the tools you use in the beginning! Awesome tutorial! I've been thinking about welding as well, not quite in the budget yet. What would you suggest as an alternative if welder isn't available? If I may offer suggestion for video edits -when using the louder power tools, it would be lovely if you would adjust volume down. Having to constantly adjust the volume was distracting/inconvenient because I missed things that you said. So I would have to stop, rewind, and try listening again, but it was still difficult to time. Generally, I will add to comment section as a video is progressing so that I don't forget what I'd like to say/ask. Constantly having to adjust volume-rewind-playback-sometime rewind again-volume adjusting up and down through frequently proved to be too much for my patience tolerance levels. I'll check out more recent videos, hoping that this is no longer an issue because you really are an awesome teacher. Definitely someone I would like to learn from if/when your editing skill improves w/volume control. Or perhaps when I'm no longer premenstrual/premenopausal. 😉🤣

[@ianmclaughlin8987]

Outstanding work there, totally worth watching, thanks

[@F1Lionshare]

You did a GREAT JOB!!

[@chess4090]

Great job. Nice simple setup. Thanks for sharing

[@djalaladv1289]

Good job and the best design

[@aasheeshmehta]

You have done a phenomenal job here my friend. Thanks a lot for this..

[@mikecarson3559]

I'm in the process of building a squaredrop camper. This would be the perfect addition. SUPER!!

[@OverlandUnderBudget]

heck yes!

[@iQuantium]

Great job the awning looks really good , better than some retail models! You mentioned you did some jobs to make money with your welder, I bet your viewers would love to see a video about what kind of jobs you do and how you find work. Thanks!

[@Mechman0925]

Dude you could own the world if you had a workbench and a welding table :)

[@benjaminjonholman]

Dude's out here making awesome DIY gear on the cheap with a Porsche in his driveway.. lol. Awesome video and thanks for all the work and effort that goes into these DIY how-to's. Much appreciated.

[@OverlandUnderBudget]

Hahah 🤣 truth! I should do a walk around of the budget Porsche Cayenne turbo S!!! $12,000 cash and almost 550hp!

[@benjaminjonholman]

@@OverlandUnderBudget You should, those Cayennes are sweet! Seems like you find all of the deals that we all dream of! Lol

[@markgoins9859]

Great video you are a skilled maker don’t sell yourself short. I like the repurpose of materials that is the way to save serious bucks over the long haul. Although you make end up with a lot of parts boxes waiting for the right spot like I have but I dig thru them often for just the right thing. Keep up the good work

[@OverlandUnderBudget]

Thank you! and yes you are 100% correct with the giant pile of parts!

[@rockymtnredneck4888]

Fantastic Vid! First one of yours I've watched. I love the idea of DIY'ing an awning.

[@OverlandUnderBudget]

Thank you!

[@paulandhelenakathenats4320]

Mate, you are one clever dude❗️That is an awesome awning, thanks. Subscribed from Aus.

[@OverlandUnderBudget]

Thanks my man!

[@goforit7877]

hey im a new subscriber and i love your content just bought a used mig welder and excited to tackle this project next week!

[@mundodebandeirante]

very good your videos. I'm building a camper and the information is very important.

[@eric33707]

Very cool setup. I really like the design. If you have the room at the end of the steel square tubing, your local metal shop sells plastic end caps to seal the inside of the steel square tubing from moisture and rust prevention, apply a bit of clear silicone caulking before you place the end cap and you're weatherproofed!

[@OverlandUnderBudget]

Yes! Actually my first awning had these and I had forgotten order more. 3/4 3/4 caps available on amazon by the bag full!!

[@daytonmunk3128]

Dang dude! this is freaking amazing! good stuff!

[@OverlandUnderBudget]

Thanks man!

[@stewartnagle6776]

This was a really good build, thank you for sharing this.

[@billiamc1969]

My shop is my garage and driveway too...much respect

[@EffyGee]

Great videos, you should sell your idea as a complete kit. Most of us don't have access to a welder.

[@alexanderturl]

Great job mate, well done.

[@airmotivewelding8012]

Very good. Enjoyed the vid and good job!

[@cil111]

what a great build....well done...very inspiring... thank you

[@dannywiley4072]

I'm glad I found your videos man. I've been looking for a good video about diy awnings. Great job man. Wish you lived near me, we could build some awesome overland stuff.

[@OverlandUnderBudget]

Thanks danny!

[@stevevanpelt4475]

Very cool build! I love the integration of bearings. Definitely ups the quality!!

[@OverlandUnderBudget]

Thank you!

[@justinlyle7831]

Thanks so much for sharing. I hope you're getting paid good for all videos. Your channel is the shit.

[@trentcofaxmtg7501]

Awesome I can't wait to build it

[@paulezk]

I'm totally making one of these!! THanks man!

[@p.a.f.offroad7551]

This is killer. Might build one for my jeep

[@joeltruax3816]

This is so well made!

[@OverlandUnderBudget]

Thank you!

[@M1ST3RHYDE]

Super sweet dude, Came out really nice. thanks for sharing.

[@JoelTremblayCA]

Awesome work man! subbed!

[@marcosarria2984]

Thanks I'll be doing a similar setup to yours. I have very strong winds here so I need to design it with round instead of square tubes to utilize pvc pipes cut in half longwise (split) to go ontop of the tarp and screw into the supporting send under the tarp. This should give me more tarp support from wind blowing the tarp right off the bolted end points.

[@Daleejr08]

Great video! Love the skateboard bearings!