How to replace 2022 KLR650 Fuel Pump in less than 10 minutes! - 3D Cycle Parts

NOTE: We now recommend re-using the stock o-rings when installing this pump, therefore we no longer include o-rings with them.
3D Cycle Parts replacement fuel pump available here:
www.3dcyclepar...

[@dustinmoore5335]

Thank you for making this video. My fuel pump just took a crap I didn't know about the recall. I couldn't take it to the dealership they are a joke. Bought my FP from yall hope it performs.

[@enrobsot4948]

I have a 2022 KLR (less than 500 miles!) that exhibited bad fuel pump symptoms. I decided for the price to take a shot at rebuilding the fuel pump instead of buying a new one. I bought yours, installed it and it works! It now starts when hot. All I did was follow your instructions - it WAS easy. Thanks for saving me money and posting this excellent video. You can count on my business in the future.

[@Ian-ks6nv]

Right on. Thanks for making these available to the klr community!

[@3dcycleparts]

No problem! That's why we're here!

[@FullThrottleJunkie]

looks pretty simple to do 👍👍👍👍👍

[@3dcycleparts]

It is. I hope I never have to but it could be done roadside with tools I keep on the bike.

[@MrPsychguy1]

Thank you for the detailed instructions, very helpful, much appreciated...

[@bryanwachtel206]

Hello, Admittedly silly question that I also posted to one of your other great videos BUT - Is there a trick to getting fuel line reattached to pump?? I pulled my tank off of my 2022 KLR recently and am in the process of reassembling. The clips on the fuel line refuse to close. Being plastic Im nervous about applying to much pressure to the the clamp to close. Curious if you have any advice?? APPRECIATED!

[@bryanwachtel206]

Also - Just checked recalls - Nothing for my bike. Perhaps this faulty fuel pump only applies to specific models?

[@hal2627]

Do you have to remove the tank to get it out? Is it a pain to remove the tank? Thanks!

[@3dcycleparts]

Yes, you have to remove the tank.

[@khaledad8380]

Question This fuel pump can be fixed in ninja 250r ?

[@jayamerican5390]

This is now a recall. Good gosh I hope kid at the dealer doesn't have to do all that or my bike will be broke. Assuming the replacement (recall) pump is the whole assembly??

[@3dcycleparts]

Yes, it's the whole assembly.

[@gBeau55]

Sooooo..... Is this a systemic problem on the new Klr's?

[@3dcycleparts]

Hard to say. I think a very small percentage have had fuel pump issues at this point but it's just enough to make folks worry, especially on trips.

[@3dcycleparts]

There is now a recall.

[@billysharp2242]

​@@3dcyclepartsmine just went out and then restarted 4 days later.. I ordered one anyway.. thanks for the info on the rebuild

[@samnickoles3322]

Great video