2005 Vauxhall Zafira 1.6L Petrol Clutch Replacement

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[@richardhemingway6084]

Excellent video. No silly music, no useless narration, just plain simple, "this is how you do it, watch". Very refreshing.

[@Whoopwhoop17]

Cheers, pal. £375 in garage I did it myself after watch8ng your video, and it cost me £72 for a clutch. I already had most of the tools

[@alessandrer3616]

The best mechanic in UK ! Thanks for sharing ! Good job man !

[@WMCS]

Alexandru Budescu thanks as always for your continued support.

[@ronniebarnard159]

Were is it u live im in the Wolverhampton area looking for some one to do my clutch on the same car 1.6 petrol

[@derekjust5764]

Was a mechanic 30 years ago. I managed to get a ramp and tools. Your video was invaluable in clutch replacement. Even blew minds of mechanics when no need to remove subframe as they had done previously,also had a giggle when they asked me if I required socket to remove driveshaft from hub😂. Only niggly bit was reattached linkage kept managing to put on 360 degrees out😢. Also if this comment helps anyone else on a ramp then do mountings in reverse as in remove top first and install last. Thanks Kevin you made easy work for me.

[@WMCS]

Thankyou for the great feedback. It means a lot coming from a fellow mechanic (not technician 😁).

[@derekjust5764]

Also got called a technician at one point. Did sound good lol

[@brynjones1334]

So you don't need to use alignment tool? And what did you spray on clutch caseing. Break cleaner? Sorry for questions this is going yo be my first clutch replacement

[@derekjust5764]

@@brynjones1334 can't remember to be honest had an alignment tool but don't think you need it. Brake cleaner is all I used. Replacement thrust bearing can be a nightmare if rusted pipes.

[@joshbaker9774]

Been using this video as a step by guide to o my own clutch, with hardly any previous mechanical experience. Easy to follow and no babbling commenty to confuse things. Thank You

[@WMCS]

Josh thanks a lot for taking time to leave a feedback. I love hearing DIY mechanic that takes the leap .,, that’s why I made the videos.., good effort.

[@Khauff1]

Not used you before but from your work ethics top job bruv. You even used a thin punch to knock the bolt through preventing damage to threads whilst in the rain. Most people would have just hammered it out without the punch and without care. Well done 👍🏽

[@syncrosimon]

On a rainy cold day you show true grit, really impressed with your work ethic. Keeping track of all the different bolts on the gearbox to engine mounts is a pain. I have only ever changed two clutch’s and both took all day😫😫 I would much rather give the job to you. Thanks for taking the time to film, not easy.

[@AlphaXX44]

On German Zafira Boards, everyone is Like "mimimi you cant do this without droping the frame" I did this years ago just Like you... Have to do it again this week. Your Video is very helpful to make it easier for me remembering how its done

[@WMCS]

Alpha glad to hear this video will come in handy for you..., always more than one way to skin a cat. ✨✨

[@hrenmorzovi]

На дизельной 1,9 хватит места не ронять рамку? Там кпп 6.

[@alanblack9540]

Not the worst clutch to do........indoors, or on a ramp, or on a good day!! That just looked awful in that weather. I admire your work and work ethic. Your tools and you need a good drying out after that. Thanks for sharing.

[@richardhemingway6084]

Excellent video. Gave me confidence to tackle the job myself. I had a knackered gearbox so had to totally remove the old one. Which of course required dropping the whole subframe. Also on the drive, on my back, in the rain.

[@WMCS]

Richard that’s good going .,, is vehicle back on the road now ..,,

[@richardhemingway6084]

@@WMCS Not quite at the moment. Waiting for the clutch kit to arrive (hopefully tomorrow). Then I can start re-assembly.

[@aquahits5674]

Absolutely my best car fix channel your very skilled person

[@stephenevans4708]

Many thanks for such a detailed video - it gave me the confidence and information I needed to successfully replace the clutch in my Zafira.

[@garrynutter860]

You sure are some fella, Dedicated working in the rain. Well done mate. Keep inspiring us with you dedication. Thanks

[@Grupa2234]

I have never seen a better and more detailed video. Thank you !!!!

[@stephendarbey5411]

Great video. I always thought the Subframe had to be dropped for the Zafira. Put me off completely until now.

[@christopherwilding1878]

Fantastic video , just had the whole clutch replaced on my zafira 1.6 at the cost of £650 at a garage very expensive but i needed to get it done as i would be lost without a car. 👍👍👍

[@derekjust5764]

Clutch is 200 trade price

[@christopherwilding1878]

@@derekjust5764 "£200" but then the labour is the expensive part but you make it look so easy lol. 👍👍👍

[@ramonv-h5719]

Hey I wanted to thank you for filming horizontally. Thank you also for posting the video and not putting any lame copyright free music.

[@WMCS]

Don I really appreciate the support and your feedback.., thank you.

[@ramonv-h5719]

I FORGOT to sub yesterday. I saw your reply and I had to sub after that. Your videos has been helpful to me and my desire to do all the repairs maintenance, and modification. I look forward to when you start yo get the Go pro and harness to film from POV and with professional craftsmanship like yours 🙌 👌 Only thing I had a hard time with was how dark some segments got. The bright lighting would be so amazing and would make your production value moving up the ranking to be on par with your mechanical technician knowledge. Big 🧠

[@ramonv-h5719]

@@WMCS Your most welcome Kevin, it helps to be the best mechanic in the UK. Sun shine, rain or, snow don't even slow you down.

[@danielefrancavilla]

Thank you so much!! From Italy!!! The rain must have been most annoying!!!

[@WMCS]

😁✨🍻🍻🕺🏼

[@Lily_mae__2]

Great video. Got to do the clucth on mine soon. only ever done a ford focus before. My only thought is lining the clutch not an issue. i used a tool for the focus.

[@sorineldeaconu388]

Eres el mejor mecanico que haya visto hasta ahora , felicidades . Me gustan todos tus videos .

[@oscarmontero5724]

Really good! No gearbox drain this time and no tool for clutch center needed. Interesting! Your tray for tools seemed to be a swimming pool... Hope good weather comes soon. I still like more the old intro. Thanks for the video!

[@WMCS]

Oscar Montero good observation... these gearboxes doesn’t have a drain plug. If the correct level of oil is in there it shouldn’t spill out. It stays down in the gearbox sump. As you’ve pointed out no clutch tool required due to the flywheel design. The clutch sits inside the flywheel and the pressure plate slots in and centres itself with the 3 side slots. Thanks for your continuous input on the videos. I’ll try and come up with a more retro intro for next season. 😁

[@jameswilson2296]

Mant thanks. have just used this method to change the crankshaft oil seal. Needed right angled drill to put self tapping screw into old seal so it could be pulled out. Used plate with holes in to press new seal to place using old flywheel bolts

[@simonadventures3727]

Clutch replacement in the rain? Respect!

[@simonadventures3727]

Do you by any chance know if replacing the clutch your way (without removing the heavy frame underneath) works with an Astra H 1,6 Petrol/5 Speed too? As of what I heard it works with some engine/gearbox combos while it doesn't with others ... Cheers!

[@bernarddavies4145]

I'm planning to do the cluch on my zafira next weekend. Im thinking "obviously " or not . The oil lost from the gear box when pulling the drive shafts must be replaced, surely?...How much and how do you go about it. Thank you for the video. Sure, it will come in very useful.

[@stuartroberts2537]

Very good video step by step ive got to change clutch on same engine wasnt looking forward to it thought the subframe had to come out how long did it take in total ??

[@user-cs6us5px1s]

another 45mins of my day set aside to look and learn

[@ramonv-h5719]

Your way of saying thanks is different. Hey we lucky yo have this man posting videos to show us what he knows. Knowledge sharing on KZbin with good and safe methods used that's my kinda channel. 👍It helps us who look for the video, I love Knowledge and the benefit of visual learning for my self do wonders for my memory. Reading it and then applying it can be a bit more tricky at times.

[@oscarmontero5724]

5k subscribers. Congrats!

[@hamzamohammad9859]

Hey Kevin. Your work is inspiring me to start Woking on cars myself . One question . Does ur clutch alignment tool fit in there properly even if you don't take the gearbox fully out or do you have to do it without the tool . Thanks

[@TheCrackentone]

Thon boy knows his onions... Lol... A master at work.

[@russats9029]

I love your videos, and how you take the time to get the camera in such positions where the viewer can see in detail what you are doing.

[@WMCS]

Thank you.

[@mustaphab3439]

hey kevin you are top and you are addicted to see all your videos. Question: with which product do you clean everything?

[@WMCS]

Mustapha B it’s any simple solvent. But I use brake cleaner mostly as it’s readily available from my local part shop.

[@fredbreuer5504]

Amazing job conducted in this rainy land of yours! I wonder how many managed to align the clutch plate in the center. If I may I would suggest you get rather high quality jack stands. Other than that keep up your amazing work!

[@ehsanabbas2486]

Hi you did not drain the gear oil why?

[@emilianobouzo8263]

Is It the f17/5 gearbox? Could you give me the reference of the clutch? Thanks and amazing job.. i thought that need remove the subframe. I've got an Astra with the sale engine

[@timmiskin3750]

Great video as always. I'm looking to replace the gearbox on my 2006 1.6 zafira. Is there enough room to drop the box completely without dropping the subfame?

[@Mattd252]

Great video. Very easy to follow. I didn’t envy you working in the rain like that. I’ve been there as well but not for a job as involved as changing the clutch 😂

[@WMCS]

I’ll definitely take a cold day over a rainy day Matt. I’m sure you know exactly what it’s like to have the constant drip that always seems to land right in the eye. 😁

[@roarkrutherford5583]

Brilliant video Kevin, really clear and helpful! I'm doing my clutch this week after problems selecting gears. Adjusted and greased the linkage, checked gear oil level, no improvement, but can get all gears by matching engine to road speed with the accelerator pedal (e.g. not using clutch pedal). Workshop manual says i need to support engine and remove subframe for access, but you had enough clearance not to do that?

[@WMCS]

Definitely sounds like the pressure plate. I’ve never really had any reasons to remove subframe. The video will guide you. Let us know how you get on.

[@roarkrutherford5583]

@@WMCS Fitted the new clutch today, plain sailing except i couldn't prise the clutch fluid pipe off the bellhousing - didn't realise there was a spring clip on it, until i watched your other video on a 2007 1.6 Zafira where you approach it from underneath and the damn clip is clearly visible! Thanks for what you do Kevin, great videos and so generous of you to take the time to make and post them.

[@dannzx]

great video, as always rain or shine just getting the job done 🔧👍

[@nicknix394]

Hi Kevin, great work. Is this the same process for a Zafira A (2003) 1.8? No need to slacken/remove the subframe?

[@WMCS]

Exactly the same.

[@oliveromsberg1976]

What is the liquid used to spray the clutch? That is rinsed off?

[@marcinmorris]

Woow...did you ever have like a nice weather? Man outstanding job ;)

[@techmc_2326]

Thank You so much . I thought that i have to take of all the front chassis

[@Brad-lt6mr]

Didn't fancy doing the crank seal?

[@bigearedmouse17]

Can I book mine in Tuesday Morning about 9am ?

[@Amigo-hl6ht]

Hello, Mr. Opel Zafira 1.6 2000 petrol, the clutch can be replaced in the same way

[@WMCS]

Yes exactly the same way.

[@mechanick1000]

oh the memories of working on your back under a customers car in the pissing rain

[@WMCS]

Do you miss it. Tell the truth now 😆😁🍺

[@mechanick1000]

@@WMCS not one bit lol

[@Tim88nrw]

Good work 👍 and Thank you for another lesson: everything can be possible 😉

[@michaelduncan5948]

Great video, the only thing I didn't see you do, is line the new clutch up?

[@train4905]

An absolutely superb job sir.blooming well done in those wet conditions. May i please ask you,were did you buy the black rubber interlocking ground Matt's.a great idea.thankyou.

[@WMCS]

Stephen Allen thanks for the feedback. I get them from Halfords. Worth every penny

[@train4905]

@@WMCS thankyou loads Kevin.much appreciated.

[@traconitide]

What liquid you use for cleaning the gear box? Thank you very much for you good work!!!

[@WMCS]

Hi David .., it’s only brake cleaner .., any solvent will work just as good.

[@cornelisemail6070]

Its the first time i see gear oil dripping out?

[@castrolgtx5064]

Nice one Kev👌 why didn’t you use your clutch alignment tool??

[@WMCS]

Springer spaniel these flywheel takes the clutch without hardly any movements. And the pressure plate slots in. So they are already aligned once they are in place. Good observation...thanks for your input.

[@thpxs0554]

Great job, take off the bare minimum to get the job done, but I didn’t see how you centred the plate ? Did I miss something.

[@WMCS]

If you subscribe you can access channel playlist for more detailed repairs. 🍻🍻

[@maxov700]

Hi Kevin, thanks for the video. I've the Z18XER, little bit different but the complexity is the same I think. How about the Flywheel ? Some people says is not necessary to change it cause is a "normal" one and not a dual mass. My car have 310 000km (Astra H GTC)

[@WMCS]

That’s correct. Replacement not required.

[@joshuamorton5101]

Hi kev few questions what socket star head do I need an spanners size mine is a zafira 55plat petrol 1.6 and how much is that part

[@connornisbet]

Hi doing much clutch on axle stand turns out worst idea ever lol but keep on doing it. I need you help see the wee silver guides I can't get both to line up can get the left side to line up but not the right side any tips for putting the box back in thanks realy stuck

[@SuperBC10]

Quick question. When you tapped the inner part of the driveshaft/cv joint to remove it from the gearbox, what were you tapping exactly? Was it the circlip that helps hold it in place? Thanks.

[@SuperBC10]

To answer myself, I just looked again and it must have just been a tap on the driveshaft as the circlip is way too far in to get at. Thanks for this vid. Am gonna tackle this job myself soon on my Zafira A 1.6. Still going strong at over 180k and 24 years old. Not bad for a car that most people would have scrapped a long time ago.

[@WMCS]

That’s correct.

[@amilzekria6635]

this was so satisfying to watch😊

[@scottsimpkins9993]

Top vid pal respect to ur hard work in rain .. do more vids on other things as well be good ..

[@starskstarsk2682]

Good job m'y friendster !

[@samanmustafa3479]

Hallo brother , I replaced the clutch, and afterward, the transmission oil level decreased. I still don’t know where to add the oil. Could you please advise me?"

[@WMCS]

N/S drive shaft there is a level plug. Literally next to it. Fill it there.

[@marinalexandru5714]

How much it is replacing a cluch?

[@cogotepao]

Nice job Kevin; looks like the rear main seal is in bad condition.

[@MrMegaOliwer]

What sort of cleaner are you spraying?

[@ESSA20]

Hey Kevin, just wanted to ask dont you use the clutch alignment tool?

[@WMCS]

Hi Essa.., sometimes if the spot is tight then i finger it in place ..,,✨✨

[@WMCS]

Check the repair in the next 5 mins.., another example of finger alignment ...

[@tonyn9858]

These videos are so helpful mate. Thanks, tony Leics uk

[@scottsimpkins9993]

Does it matter if fly wheels turns as undoing bolts like in this vid.. thanks

[@WMCS]

As long as it’s not turning opposite to the engine rotation

[@properjob7970]

Hi thanks for your video, just like to ask would the gear linkage need re alignment? Thanks Darran

[@WMCS]

Hi Darran..,, on this vehicle model it doesn’t. They are fixed length..,

[@560smr4]

Could I as how much you charged for replacing the clutch. As I have the same zafira and the clutch is on its way out.. Thanks james

[@WMCS]

www.williamsmobileclutch.co.uk

[@kylemclachlan1176]

How do you keep track of your tools to save you losing them? Any tips ?

[@WMCS]

Kyle Mclachlan I keep them in the tray. And after the gearbox goes back in i start putting them back slowly.

[@kylemclachlan1176]

@@WMCScheers 👍 have you lost any tools in the past ?

[@WMCS]

Kyle Mclachlan maybe back in the day ... but all tools are accounted for at the end of each repair. They are all in Slotted trays so it’s easy to spot any missing ones.

[@ВикторНижегородский-м9ы]

just wonderful. great job. I will do it soon. thank!

[@danielkeens8229]

Love your videos, were do you get and what make are your orange gloves 👍

[@joeharper1710]

Sure they are würth

[@hrenmorzovi]

На дизельной 1,9 хватит места не ронять рамку? Там кпп 6.

[@stefano4017]

too much respect for tou bro👍🏾💪🏾 thx 4 sharing!!!

[@diyandamyanov2699]

Hi Kevin, thank you for the video. I tried to replace the clutch, but i have difficulty to re-insert the gear box. How do i align the clutch with fingers? Or if there is any trick ? Thanks again.

[@WMCS]

Very unlikely it’ll be the clutch that’s misaligned. There is a plastic lug fixing the top bell housing to the coolant pipe. Most likely that’s in the way of the gearbox mating back .,,

[@diyandamyanov2699]

@@WMCS Thank you Kevin, i'm going back to continue, will write on the outcome. Have a goog day.

[@diyandamyanov2699]

Hi Kevin, i finally assembled the car. The gear box was not fitting because the disc was not aligned. I didn't buy SACHS, but i bought from autodoc cheaper version - Ridex. The clutch disc is actually 7mm smaller in diameter, hence more movement and misalignment. I positioned in the center and then tighten up the pressure plate bolts. The gear box fitted easy. I had problem removing the air, till i figure out the reservoir has to be full to the top. Unfortunately, the new clutch is slipping in the same way as the old one ... Do you have suggestion what might be the cause? Thank you for your help and willingness to share knowledge and experience.

[@diyandamyanov2699]

Hi Kevin, I found my mistake, after engine number 20KC2905 the clutch and slave cylinder are different and i have ordered the wrong one. Now i'm ordering correct kit and this weekend will be clutch exchange again. Thank you again for your video, help and sharing knowledge and experience

[@mac8050]

Hi do you reckon its possible to remove the box without dropping the subframe ?

[@WMCS]

Definitely.,, I’ve done it many times. Especially with the M32 box. All you need to do is slacken the opposite subframe and you’ll have enough room to pull it out.

[@mac8050]

@@WMCS do you mean slacken the rear of the subframe? ill be doing it on an astra H ? thanks for your vids, there very helpful.

[@WMCS]

Remove gearbox side completely. Then slacken the driver’s side about halfway out. What’s the engine size of your vehicle.

[@mac8050]

@@WMCS 1.6

[@cornelisemail6070]

With my Astra H 1.6 when I remove the hydraulic pressure bearing the gearbox oil dripping fast out.

[@jeffersonelias7447]

Would it be similar for the Astra H 2006 1.4 petrol? Your help would be much appreciated. Best regards

[@colinBennett-t8j]

THAT"S THE WAY TO DO IT

[@learningskills8632]

✔️

[@spencerburrows3525]

What is the liquid at 16:07 onwards you are spraying in?

[@WMCS]

Brake cleaner.

[@carlesgirona9063]

Good job although from what I see time has not accompanied him. thanks for sharing.

[@WMCS]

carles Girona thanks for the support. It was a bit of a wet day. But not bad enough to stop a day’s work. 😁

[@waynenewcombe8184]

Impressive 👌cracking footage too👌

[@bquadrat4628]

Great! My next project!

[@doktorzappergeck492]

Wait, didn't you center the clutch?

[@WMCS]

The answer lies in the video ..🍻🍀

[@doktorzappergeck492]

@@WMCS I must have skipped this part...

[@howyjones6797]

Clutch on diesel jaguar x type how much

[@WMCS]

Send over your details www.williamsmobileclutch.co.uk

[@youbreakemwefixem7209]

Pulling gearboxes on your back, in the pissing rain...there's gotta be an easier way to make a few quid! That said, I like the floor tiles. Good idea. Beats lying on concrete!

[@youbreakemwefixem7209]

@@patrickhickey8647 young man's game! I'm a little bit older 😀

[@surachai43]

What model Milwaukee do you use?

[@g7puw]

Hello how much to do A 2004 Zafira Brighton please

[@WMCS]

Unfortunately don’t come that far down south.

[@connornisbet]

What's the tool your using when separating the ball joint at the axle

[@WMCS]

A chisel

[@connornisbet]

@@WMCS that's the name was sitting there absolutely brain dead

[@talat03]

Très bien

[@menorthedge]

What the cordless impact wrench you using

[@WMCS]

Milwaukee M18 Fuel.

[@blowduke]

Can’t you get a awning for your van so you can keep some of that rain off you ..

[@WMCS]

shaun&jasmine blow that would be great. Not sure where I can get one fitted and at what cost. I had a gazebo before. But the wind keeps lifting it off the ground and it’s a bit hard putting it up on my own. But the jackets and trousers I have are full waterproof I’m normally dry as a bone underneath. Even my safety boots are full water proof. thanks for the suggestion tho. Appreciate it.

[@user-ox4eu3xi3s]

hey, is that a clark jack similar to the sgs 3 ton ones you can get for £70-80? my jacks bust and need a semi decent one for not to expensive . just checked your website and the amount of 5 star reviews you have! clearly do a good job inc the things people don't see like cleaning up ect.

[@WMCS]

you tube thanks for the review. Much appreciated. This jack I’ve been using for about 5 years now it’s a 3 tonne sealey pro. So are all of my tools. Don’t cost the earth but keeps going. They sell for about £90 with trade discount from euro car parts. I try and keep my work professional. Always tidy. Not a drop of oil on driveway. You’re right you can’t see that in the video. If I’m taking someone’s hard earned cash I make sure that they get a good service in return including being polite.

[@tonyn9858]

@@WMCS I've had my Sealey pro jack for 25 years now mate. I've not had to change the seals yet great jack. Tony DIY mechanic.

[@WMCS]

tony n honestly that jack has been through both world wars 🤣😂😂.., still going strong. It’s a proper lump of metal tho ..,

[@user-ox4eu3xi3s]

@@WMCS you should do a tool box tour! always interested in seeing what tools people have / use, some times reminds me of an item i need to pick up my self haha

[@WMCS]

you tube I’ll try and do a small tour this weekend

[@marijanmarijan1073]

Hello Kevin please have some space music in the background, My Laguna is waiting for you as an exercise model

[@countryofblindness1351]

thunk you

[@subutay2011]

thanks brothers for videos

[@WMCS]

subutay2011 you’re welcome. Thanks for the support

[@jimspiers4342]

Hi Kevin are rover clutches easy ? Great work m8

[@WMCS]

jim spiers very easy and very straight forward. What river is your one.

[@jimspiers4342]

@@WMCS it's a rover 45 1.4

[@subutay2011]

is there gearbox oil drain plug on zafira, astra

[@WMCS]

subutay2011 no they do not have a drain plug. Usually oil doesn’t spill out if it’s got the correct amount in there. It stays down in the gearbox sump

[@richardhemingway6084]

@@WMCS I noticed some oil did run out. Do you top it up to replace? or is it not neccessary? Is that the level plug, just behind the left drive shaft?

[@Dinger154]

Bloody hell mate, be careful you don't wreck your health working in conditions like that.