KX500 Engine Tear Down | Disassembly Video

First time I ever lay hands on a 500 engine! This was definitely special for me. Watch in this episode of the KX500 build, a complete engine disassembly. I learned how to do all this from watching others work and many youtube videos, so my point is you as well can learn a lot from watching these videos.
We have already sent the cylinder to Millenium Technologies (Not a sponsor) for repair, replating, and power valve service. I am not sure if I will send the crank out for rebuild and balancing but we will decide on that soon.
Give this video a like if it helped you or you enjoyed it. Subscribe to follow the rest of this awesome KX500 Build!
Camera: Canon 80D amzn.to/2E0vmS0​
Mic: Shure VP83 amzn.to/2W14onk​
Stabilizer: Ronin S amzn.to/2wHtDjX​
GoPro9 amzn.to/3dC4jPj
Editing: Adobe Premiere Pro amzn.to/2Vs5qJI​
Music: HICAP - "ENDLESS" TRAVIS SCOTT TYPE BEAT | No Copyright Trap
• HICAP - "ENDLESS" TRAV...
DAYZVIBES - "CARTEL" MEXICAN TRAP BEAT | No Copyright Trap
• DAYZVIBES - "CARTEL" M...
All Lies - Loxbeats (No Copyright Music)
• All Lies - Loxbeats (N...

[@gozokitesurfing]

I’m also currently rebuilding a kx500 motor & this video helped me out a lot, thanks man.

[@FULLTHROTTLEFILMZ]

That's awesome good luck with your rebuild

[@Kevin.Andrews]

Did you rebuild it yet?

[@240FOWLER]

10/10 recommend Millenium tech

[@FULLTHROTTLEFILMZ]

Great news. It is already on the way to them 👍

[@Sadboi_stuntz]

aye finally uploaded nice! just relized nice thing bout making the videos is you wont forget how to put it back together

[@FULLTHROTTLEFILMZ]

100% man it helps a ton. I can just go back and watch again for a reference 👍

[@tomatoknuckles]

Glad you got that no homo in there haha. Enjoying the series so far man, looking forward to seeing how it turns out 👊

[@FULLTHROTTLEFILMZ]

It just seemed fitting in that moment haha. Glad you are enjoying it! Will be incredible when it is finished for sure 👊

[@dublinbikereire]

Sick video as usual man,,can’t wait to see her when she’s finished 👌🏻🔥

[@FULLTHROTTLEFILMZ]

Thanks again man, really appreciate it.

[@mototrailz]

amazing music as always... killer track! 0:46

[@FULLTHROTTLEFILMZ]

Appreciate that. Today was a rough one. This comment made me feel better. Thank you

[@mototrailz]

@@FULLTHROTTLEFILMZ stay strong brother you are doing good. Be positive!

[@HadrienATF]

Pumped for this one 🤩

[@FULLTHROTTLEFILMZ]

Me too man! 🙌

[@codymiller3098]

Need to see the assembly video

[@Ivovos1990]

That stuff u never saw before is sludge oil mix with collant there was a leak somewhere

[@rcuniversespeed9447]

Any updates? This video is great.

[@dirtbikeman2952]

Awesome job!

[@FULLTHROTTLEFILMZ]

Thank you 🙏

[@troyhubbard50]

Heck yeah stoked for another build Mike. Any plans to get another 450 for moto?

[@FULLTHROTTLEFILMZ]

Appreciate that a lot. Man I wish I could ride moto but my knee is forever trashed now after 3 acl replacements, also I have no extra money for another bike unfortunately. Going to have to work with what I got now.

[@troyhubbard50]

@@FULLTHROTTLEFILMZ Man you sound just like all my friends who quit riding haha. That sucks. Hope you can get another one in the future

[@dirtbikeman2952]

@@FULLTHROTTLEFILMZ Man that sucks. I remember when my dad used to ride with me all the time. Then he tore his acl. Because of that he can't ride anymore and whent from having a r1 as a daily driver to a harley soft tail.

[@jokuvaan6202]

Nice job! Have you found clutch basket and that third gear yet?

[@FULLTHROTTLEFILMZ]

Not yet, the 3rd gear may be impossible but the basket I should be able to find

[@NOTTApro142]

It’s actually quite sad that all the 500 2 strokes were discontinued. At least KTM and Husqvarna still make the 300s from what I have heard those are some gnarly rides.

[@FULLTHROTTLEFILMZ]

Definitely agree with you! And that's what I hear as well!

[@dalegribble9101]

Starting to think there is a market for small scale reproductions of certain motorbike parts that are out of stock on all the parts websites and are probably discontinued. (Enter your e-mail to be notified when it's back in stock.) Spoiler: It's never coming back in stock. Those legendary bikes that will always have someone willing to rebuild them will eventually run out of parts. Anyways, top video, will be following the build, do you have any plans on what to do with it or is it going back in a Kawasaki frame?

[@FULLTHROTTLEFILMZ]

Absolutely man I found someone who makes the gears new but they are like 250 usd each! Crazy expensive. Parts are almost out already. Appreciate it man! Its going back in the original frame with a more modern front end

[@dalegribble9101]

@@FULLTHROTTLEFILMZ That's a pricey gear. If you have access to a lathe gears can be cut on it using gear cutters or even homemade tooling for the tooth shape and a dividing head (or piece of paper printed out with the correct markings) to rotate a round blank slug an exact number of degrees to cut each tooth. Then you add in any face features and harden? (if required) with fire and quench. Easy for smoothbore gears. Not sure how you would cut splines in the bore if you needed to though. Probably need a mill for that.

[@Kevin.Andrews]

Hey what’s up? No more Kx videos?

[@guyonthecouch136]

Love the content cheers!

[@FULLTHROTTLEFILMZ]

Thanks a lot. Glad some people still do.

[@guyonthecouch136]

@@FULLTHROTTLEFILMZ it's all about the big bore 2tees in my opinion

[@jadonanderson8080]

To have the cylinder Resleeved you could try kennel Connor

[@FULLTHROTTLEFILMZ]

We sent it to Millennium Technologies!

[@jadonanderson8080]

Yeah

[@Sadboi_stuntz]

4:06 no homo haha

[@FULLTHROTTLEFILMZ]

Hahah

[@cjdelossantos5832]

👍👍👍💙

[@250race]

You still have your 250?

[@FULLTHROTTLEFILMZ]

I will never get ride of her!

[@250race]

Well I put my bullet 74 crank in and I'm running my DBY 74 with no power value in it. With a 74st dome It hits hard

[@FULLTHROTTLEFILMZ]

@@250race must be a monster

[@wheeliegriff777]

RIP clutches and transmissions

[@FULLTHROTTLEFILMZ]

Clutch is dead. Trans is ok, just may need 3rd gear replaced or we may just run it.

[@scottashton6533]

Power seal usa

[@neiohbowles189]

tom morgan

[@jahritaha5118]

I DONT LIKE THIS VIDEO... MORE MORE TALKING....

[@СергейКотов-т7е]

Son unos XXXGIRLS.Uno de los mejoresf conciertos Mañas no 2 se l 💯💞😍

[@Mikey-pi6xh]

Here you go: kx500tech.com/our-products/ols/categories/transmission Hope that's what you are looking for. Good luck with the build!

[@FULLTHROTTLEFILMZ]

Awesome thank you for this! Appreciate it 🙌