Main Gearbox Assembly EXPERIMENTAL HELICOPTER BUILD SERIES (Part 11)

Main Gearbox Assembly of a ultralight helicopter.
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This is part 11 of the EXPERIMENTAL HELICOPTER BUILD SERIES
#buildseries

[@ultralighthelicopter]

See how i do a update on the Main Gearbox here: kzbin.info/www/bejne/rZnJhKeMZrWelck

[@tornerongkamayvlog1009]

Following this experimental gear box how it works nice sharing goodluck

[@jmans4928]

You are one of the few that knows how to install a bearing.👍

[@Melamotor]

Kerja yg bagus 👍👍👍

[@edwardarruda7215]

Excellent technique

[@user-qv9cv3iw9t]

Спасибо за полезное и интересное видео .Ok!

[@camposcasc7615]

Nao é só querer fazer , tem que saber fazer. Parabéns pela iniciativa .

[@mfpitci]

Nice work on the gearbox. One thing is never wear gloves when operating rotating assemblies like lathes, mills, drill press. It's easy to forget that you are wearing gloves and can get your hand, fingers pulled into the rotating parts of the machine. I had my index finger twisted off my hand. Keep up the good work.

[@yukarnahayilador2814]

ฟฟ

[@CMAenergy]

Use latex gloves from walmart, they tear easily Definitely never use any other kind of glove working with any lathe or mill

[@nicoappiolaza5789]

INCREIBLE!! MUY BUENO!

[@leksey7870]

Interesting design! Good luck!

[@evinsteven13]

Wow, this is an awesome build! Personally, I wouldn't trust my life with one 1/4" keyway for the main gear, I would use a splined shaft, but still, great work!

[@ultralighthelicopter]

Thanks Diesel Zuk. Good point... I keep a splined shaft in my mind for a update...

[@helmutrechtien948]

Jesus!!!!! Man schrumpft doch kein Lager ein wer hat dir das den beigebracht

[@johnnyholland8765]

Make sure of your materials correct heat treatment and hardware in that rotor box. Also need to check for run out in the bearings and shaft and gear mesh. This is from 35 years as an aerospace machinist and assembler. Always remember it is the little things that can bring you down.

[@bartdereu]

this seems like a gearbox that is going to fail allot faster then he wanted. It scares me watching this. There's too much play between the teeth, how are the materials hardened? Things are never as easy as they seem.

[@fadelth-alshmery]

Very nice

[@artemginzburg7060]

Блин, молодец! Хороший инструмент, прямые руки, светлая голова!

[@FlyXenonRC]

Fantastic tolerances on those bearings

[@tunercamp]

완성작이 기대됩니다

[@titikolomongso4723]

Best of the best Good jobs and perfect matrial

[@Dvsmaster-rn8rp]

Допускаешь ошибки при запресовке подшипников!!!!

[@stanleydsouza6723]

Amazing 👏..Keep it up..

[@monelfunkawitz3966]

Great gearbox but for a helicopter this scares me.

[@robertwilliams8974]

Great work.Very inspiring.

[@ultralighthelicopter]

Thank you :-)

[@Sahadev1845]

Clean work very interesting I'm waiting to see full helicopter ready to fly Love from Malaysia

[@ultralighthelicopter]

Thank you :-)

[@hieuhoang807]

Nice

[@PROfessor.196]

Очень круто!

[@marcosventurapro]

It's looking great! Congrats! 👏

[@ultralighthelicopter]

Thank you! Im glad you like it...

[@upmyhead9930]

@@ultralighthelicopter wheres the sealant

[@karlalton3170]

Does the gear box not require more grease than that in it dude ? or would it be better with oil seals fitted and gear oil in it ? Just asking 😁😁🤘🤘

[@ultralighthelicopter]

Yes i will probably update to use gear oil in it...

[@milengeorgiev5404]

Very good video

[@Canalinventatudoinvencoes588]

Vc e um gênio cara👏👏

[@Ben-Dixey]

Very nice work. you are certainly putting some hours in on this project. look froward to the next video.

[@ultralighthelicopter]

Thank you !

[@sakibloser818]

Hi

[@hillarymuyingo256]

Great work

[@a.malikchanel2921]

I like your video, the manufacturing technique is very good

[@timucinokul6683]

Nice but, Why not fill the gearbox with liquid oil? this would prevent the gearbox from overheating !!

[@kanartech]

Iits also a nice idea but it does not really matter depend on the rpm

[@zairulgunawan1670]

Thanks for this video 😍😍😍

[@ultralighthelicopter]

Your welcome :-)

[@airgunningyup]

im jealous youre router cuts true circles, mine cuts whatever it thinks a circle is , then i have to ream the hole afterwards

[@800mmTelescopeProject]

Nicely executed! One remark though - it's an engineering misconception that key slots carry torque. They don't or to a minimal extent. The big gear should be press-fit in order to generate enough friction to carry torque without slippage. TBH I don't know the level of torque you are transmitting but that gear is beefy. The smaller gear instead at least is loaded axially and can cope with the smaller torque. My two cents...

[@ultralighthelicopter]

Thanks... Yes i get your point i will do a upgrade on the gearbox regarding torque slippage... stay tuned....

[@heriyadi9199]

Good job bro..tanks

[@ultralighthelicopter]

Thank you Heri Yadi

[@mindmakes003]

Great work! 😊 When your work going to complete?

[@vijayakumarkona443]

Sir every time you are amazing us with your work.love from india

[@ultralighthelicopter]

Thanks for your support Sir... love to india...

[@lowtus7]

How are you lubricating the gearbox?

[@MrBen527]

Nice work man!!

[@ultralighthelicopter]

Thank you! :-)

[@getuliocavalcante5215]

very cool , bravoooooooooooooooo

[@robitenar7489]

amazing tecnick...good job👍👍👍 you'r my teacher 😀😀😀

[@ultralighthelicopter]

Thank you robi tenar

[@user-xg1jg5zu6q]

Всё вроде здоровско и чётенько, но на 6.27 подшипничек в помоечку не просится, судя по перебору шаров?

[@miklemikle-pp6fg]

Крышка малой шестерни, можно было установить туда подшипник. Дополнительная защита от вибраций и разрушения

[@troymcconnell5832]

really nice work... glad to see you are getting some good advice .. imho

[@John____Smith]

Too much good! 😁

[@ultralighthelicopter]

Thanks John Smith :-)

[@rigilchrist]

Wonderful work. Fascinating!

[@ultralighthelicopter]

Thank you! Im glad you like it.

[@EXCAVATORALATBERAT]

woow best

[@user-ny6et7js9g]

Масло смазочное будет выгонять на раз два.если только не проточная система

[@cliffcampbell8827]

You could always use a few of those CO2 cartridges for a quicker and smaller metal shrinking.

[@tomthompson7400]

great job , what make is that folder , it looks super handy.

[@christiansprojects-cgmanuf1426]

What a great project! But I have one question: Why do you use open bearings? Wouldn‘t shielded or sealed ones be much safer?

[@jeanphilippepoirier6130]

The gears are inside an enclosed housing. It is best to lubricate the bearings at the same time as the gear mesh. The questions is how the gear mesh is lubricated. We see some grease is applied during assembly. This is no where sufficient lubrication for operation. I strongly recommend oil lubrication. You will need an oil drain port, oil level port, and oil filler port. The oil filler port can be used to fit a breather. Not sure what will be the operating RPM. At very high RPM, it is common to have pressure lubrication over the gear mesh.

[@brianb-p6586]

@@jeanphilippepoirier6130 helicopter rotors run at relatively low speed due to the large rotor diameter. I don't know the speed of this one, but under 500 RPM is likely.

[@chrisretired5379]

Thank you for great video ! Did I miss the gear oil fill hole ?

[@ultralighthelicopter]

thanks sir im glad you like my video. I do a update video to use oil in the gearbox before first flight. I wish a good weekend...

[@nuonchanna9687]

ល្អ

[@oldschooloutlaw6522]

Amazing job

[@ultralighthelicopter]

Thank you!

[@singhaderana6861]

"Wow" clean and beautiful ..

[@ultralighthelicopter]

Thank you!

[@sharpx777]

how do you plan to lubricate the bearings and gears?

[@TheMarciotec]

Congratulations! I am impressed by your whim. Please continue with the videos.

[@barunbhaumik5567]

waiting for next part

[@christiankammogne5731]

trop super cette vidéo

[@ultralighthelicopter]

Thank you christian kammogne.

[@abdoeshwehdi8489]

nice work

[@ultralighthelicopter]

Abdo Eshwehdi thank you, i really appreciate it!

[@lucianp1356]

Nice work, how rotor blade are you use, home made or?

[@Stubytube]

Beautiful work, very well accomplished, ask what is the relationship between the pinion and the crown, so you can see at first glance it would be 7: 1 or less. I didn't like the sound of the pinion bearing very much, sorry. greetings and keep it up

[@ultralighthelicopter]

Thank you! The relationship of the gears is around 4:1 (95 Teeth to 23 Teeth)

[@brianb-p6586]

The small gear is a pinion, but the large gear is not a crown.

[@MrBouziani2010]

merci bien

[@nickab9719]

It's better to have the bearing in a plastic bag when you put it in the freezer. Still amazing work

[@ultralighthelicopter]

I agree Nicka B... And thank you for the support :-)

[@selivanyro]

This is soooo pleasant

[@suriyasripan3820]

If you design to fill oil gear inside that would be great , but so challenge jobs anyway.

[@hots2215]

one question you know that when you make lift your props like to life up your main shaft up to lift you up this up force will destroy your normal type ball bearing... you should use some type of bearing that can handle the force in that axis as well did you?

[@ultralighthelicopter]

hy Hots 2 I will do a update on the gearbox bevore the first flight... stay tuned

[@ilyasamir2674]

👍🏻👍🏻👍🏻

[@serifhoca8266]

Bravo you are very good!

[@ultralighthelicopter]

Thank you Serif

[@craigtate5930]

Spectacular work. Many years ago I considered building 1 as well (bought a cessna 150 instead) is this based off of 1 of the plan sets out there or your own design? What are you doing for rotor blades? Buying them or building them? And what material? Also what are your engine plans? I will be watching this with great interest

[@ultralighthelicopter]

Hy Craig Tate. Thank you :-) I think about in the Rotax 582 Ul category but still comparing...

[@Mehmet__]

o material que você usa é ferro? ou aço? (THANKS)

[@captainshaha8799]

thanks so much

[@sakibloser818]

Thank you brother for giving us your 14 mountaineering in 13 days

[@ultralighthelicopter]

You are welcome Sakib...

[@26mridul]

balancing with those cotter pins isn't going to be a problem?

[@Raul28153]

advice from an old machinery builder. Lube your press fits before assembly. It prevents galling. I am a little curious why you chose not to use sealed permanently lubricated bearings. Is that really all the lube those gears will get, that little bit you applied with a brush? I'm also a little curious about the gear engagement. It seems to be shallow by about 0.030"

[@Michigan-Tactical]

I was surprised he lubed the gears but didn't seem to pack the bearings with grease.

[@Raul28153]

@@Michigan-Tactical He does a few things that leave me wondering. Like welding with no fillet.

[@Michigan-Tactical]

@@Raul28153 I wondered about that myself.

[@chanelkuini5883]

Tenks my prenk video is good

[@user-xi2xl4gz5j]

ASALAM-ALAYKUM 😯😯😯👍👍👍🇺🇿

[@chippyjohn1]

Nice video. Is that an optima lathe? what model lathe is it?

[@eliasdaka3989]

love it

[@ultralighthelicopter]

Thanks Elias :-)

[@tomf3150]

Wow, a gearbox...

[@derymaulana7198]

Yes i like it. The gear terisolasi no penbel

[@ultralighthelicopter]

Thank you Dery i will do a update on this in the future...

[@derymaulana7198]

@@ultralighthelicopter yes i like the gearbox

[@bartdereu]

There's no way i'd fly a helicopter with a homebuild gearbox.

[@WeTrudgeOn]

I think that gearbox is going to be problematic. Almost all enclosed gearboxes that operate at that kind of speed are in an oil bath they are not just dabbed with a little grease. I'm pretty sure that is why the main reductions are done with belts on the Mosquito helis, this is a tried and very successfully proven design. It is also far more forgiving of slight misalignment than gear drives are. I plan on building the Furia heli but it will have six groove Vee belt pulleys instead of the main gearbox.

[@ultralighthelicopter]

I will do a upgrade on it. I missed the point where the original plans for the furia recommend to use oil in the gearbox, but for me i will prefer oil . I like the mosquito design with the belts too, but as i stick with the furia plans i build it this way... and hopefully improving.... All the best for your furia build, i like to see some content in the future...

[@MrApru1]

What's lubricating the main bearings?

[@user-qg4jq4qb3z]

Llllllllllllllllll

[@ultralighthelicopter]

@@user-qg4jq4qb3z oil

[@naoufelmelayh240]

i see the cnc for cutting metal al disc , i need to buy one , please to send me some infos about ,thanks for video

[@SamSam-xf3iu]

Double the bearings on pinion.

[@RoyGarino]

hi bro ur video are awesome please make it longer

[@Raul28153]

That' all the lube you are using? I should think you'd want shaft seals, gaskets, and a decent volume of oil. And the bearings. You are not using permanently lubricated sealed? How will you lube them in use?

[@ultralighthelicopter]

Raul McCai i will do a upgrade to use oil in it, thanks for your constructive comment.

[@aviator267]

My hero

[@bekasbekas1]

Very soft shafts, need surface hardening

[@user-dc4pk3gd3b]

You need to use tapered roller bearings

[@ParminderSingh-tf5zc]

Good

[@ultralighthelicopter]

Thanks Parminder Singh!

[@69fel32]

Waouww... Impressive work !

[@MukeshKumar-jw6ji]

👍👍👍

[@AsadAli-yo4xh]

Great work. i want to be your student

[@ultralighthelicopter]

Thank you, im glad you liked my video :-)

[@SodiumInteresting]

wouldn't it be lighter to weld even if it meant cutting through those welds to access later

[@ronaldgreen5292]

Why did you put the bearings in the refrigerator?🤔

[@philipdevonald1273]

Surly that gear box needs to be oil filled?

[@sowitosomari5381]

👍🇲🇾