Рет қаралды 6,156
1.Maintenance Log book, Machine Breakdown slip,
2.Breakdown hours, Breakdown Percent (%), Breakdown Cost,
3.MTTR (Mean Time to Repair), MTBF (Mean Time between Failure)
4.PM Plan & PM check sheet (Preventive maintenance Check sheet)
5.Master list of machine & Equipment
6.Machine History Card
7.Master list of critical spares Parts,
8.Calibration record
9.Maintenance Department Related MIS
10.Preventive maintenance compliance
11.Procedure for Breakdown Handling,
12.Procedure for Preventive maintenance,
13.Procedure for Predictive maintenance
14.Procedure for maintenance spare part management
15.Guideline for machine & Equipment ( WI= Work Instructions )
16.SWOT (Strength, Weakness, Opportunity, threat)
17.Maintenance department (EHS Risk Register) risk analysis
18.Maintenance department (Risk control matrix)
19.Maintenance department (Safety Do’s and Don’t )
20.Maintenance department (OCP = Operation Control procedure)
21.Departmental format in Excel & Word sheet,
22.JD (Job Description)& Organization chart ,
23.Skill matrix & Competency matrix
24.OJT (On Job Training) & evaluation of training
25.ISO 9001 Internal Audit check sheet
26.Shift schedule ( Manpower Planning)
27.Shift handover (Handover & Take over shift A to B to C to A )
28.One point lesson
29.E- waste handling & Disposal
30.Work Permit
31.Objective & target monitoring sheet
32.Action plan to achieve objectives
33.Critical spare part list & monitoring
34.OJT (On Job Training) & evaluation of training
35.Check for any CSR (customer specific requirements)
36.Quarterly analysis of breakdowns (MRM)
37.Internal & external communication matrix
38.Analysis of data and Improvement project
39.Kaizen, Error proofing
40.Record retention matrix