DW735 Planer Deep-Dive Maintenance

Learn how to do "deep-dive" lubrication and Thermal Overload Switch replacement on your DeWalt DW735 Thickness Planer in this video. Stiff drive chains and/or dry roller bushings can cause the motor to overheat from extra friction and trip the protective thermal overload switch but proper lubrication will maintain peak performance and keep downtime to a minimum.
Continual tripping of the Thermal Overload Switch causes it to become overly sensitive and prone to tripping frequently requiring replacement. There's more than a few pro-tips for making this responsible maintenance go quickly and smoothly so check out the video to save time by learning from my mistakes!
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[@scottcorthell3690]

I just bought this Dewalt planer DW735 and it was only used once but over 10 years ago. when i started it up , the rollers weren't turning . this video was 100% very helpful !!! great Job!!!

[@NextLevelCarpentry]

Glad to hear it Scott... now that your new toy is up and running you might be interested in this NLC video showing ongoing maintenance for peak performance: kzbin.info/www/bejne/qJDcdqqiqL56mLc

[@singuyenvan790]

I'm used to larger, corded routers kzbin.infoUgkxfQ5_mgwq6PcudJvAH25t-I4D-3cTPz4z so this was a different experience for me. Basically, this is an incredibly sweet machine, fits well in the hand, etc. It has slightly less power than I'm used to, but that's understandable. Maneuvering freehand takes some practice. These days, it's especially nice to be able to avoid power cords. This is above the level of a hobbyist but below a pro level.

[@timothylarson3583]

To prevent cross threading, turn screws backwards until you hear a click, or feel the threads seat/align, then tighten as normal.

[@capti443]

Simply the most outstanding video on maintenance for this Dewalt planer that I have seen. Thank you so much for putting this together especially having the links for the lubricants and the screws that I am also purchasing for mine!

[@nddragoon1]

Excellent video, I've had my 735 for over 10 years and between your two maintenence videos have a whole new level to attain. Its particularly gummed up with pine pitch making faux beams I saw on your other videos. I feel like a kid again watching the New Yankee Workshop! Thank you and keep the vids coming.

[@richardgoeltz3769]

This is a fantastic video! You’re precise and thorough in everything you do and more importantly, what you say. I appreciate the recommendations regarding fastener replacement. I’m finding it necessary to replace a sprocket on the transmission side and I may as well perform the maintenance. My DW735 has served me well for 15 years.

[@FarmBossSaws]

@5:23 I think that those "cheap phillips screws" on these planers are actually JIS fasteners. If you work on Asian equipment you will make your life much simpler to buy some JIS drivers, the head seats deeper and much more secure. Vessel is a great brand and easy to source on that mega online seller. Thanks for the video!

[@Charlie-dm5ug]

Quality information in a Quality video... I just replaced my straight cutter heads with a Shelix segmented cutter head. It is the second best thing I've done with that planer. the best thing I've done with it was to follow your plans for maintenance. I had to laugh when you started talking about the problem getting the rollers installed. Instead of fighting gravity, use it as a tool.

[@richklekar]

Thanks for putting this video together. It helped me install a new carriage, basically having to take the entire planer apart. You're absolutely right about other videos not doing some of things you did. Your unfettered behavior made it that much more enjoyable.

[@barrwoodworksfurniture]

This is great!! I’ve been waiting for a while on a comprehensive video on the DW735, so thanks! I recently replaced mine, but the first one lasted a good 12 years+ ! Definitely worth the $$ especially if space is a premium.

[@dawabbitt3079]

Thanks to the detailed descriptions in your video, I was able to easily remove, service and replace the rollers, easily. I'm glad now I took the drive and idler chains off to inspect these, as the rear roller was gummed-up so badly, it would barely turn even when applying quite a bit of force. You mentioned that you made note of the offset in the roller blocks; The thin portion goes up toward the spring. I also noticed that there in a notch machined on the opposite side that was referenced toward the center of the roller. I also made sure to keep the blocks matched to the end they came off of, as tolerances may differ on each end. I added a small amount of grease on both sides of the thin washer that's installed between the drive sprocket on the gear box and the gear box roller shaft bushing. As the roller turns, it will (hopefully) help to prevent any further wear. My planer was given to me by my Father-In-Law who used it frequently, for over 13 years. Somehow the upper assembly had shifted downward toward the left-rear, so that the left-rear was sitting about 5/32" lower than the rest of the upper assembly. Seeing as how I had most of the machine apart to begin with - *your* video was an added step in its *deep-dive maintenance*. I'd like to also add that your tip to replace the screws with the 5mm x 10mm button head was a great idea as well! Channels like yours are always a pleasure to watch and learn from, so thank you - again.

[@NextLevelCarpentry]

Thanks for watching and commenting on this one... thanks as well for adding so many useful insights from your experience in getting your planer up and running like it was meant to! I'm sure you will find as I have that a little bit of TLC goes a long way in the performance of your like new dw735! 😎 Best, Matt

[@kosinskiarek]

As always video packed with lots of good content. The only one issue I have with this planer is it's weight. I know that's good weight which means quality but when you have bad back it's no fun to manhandle a beast like that. Good job sir and thank you

[@Wu2u22]

Great video as usual. I've been waffling on which planer to buy; the DW735 is less than some that I've been looking at. Anyone replaced the blades with the after-market helical cutter heads on this machine, and if so, was it worth the $400-$500 for it?

[@randywood8658]

Thanks for the info 👍 good job 😊

[@mlob535]

My husband has one of this planers and I’ll definitely show your video to him. He hasn’t done any type of maintenance so I really appreciate you sharing your experience and tips. Thank you!

[@NextLevelCarpentry]

Show him the 'Care and Feeding' video too Miriam... it's likely that your husband will find that video more applicable than this in the short term. kzbin.info/www/bejne/qJDcdqqiqL56mLc Planer performance can degrade quickly and lead to disappointing results that basic maintenance will help significantly. Best, Matt

[@motelrivieretrois-pistoles6915]

thank you for your video it was just what i needed to fix mine , Thank you again Eric

[@NextLevelCarpentry]

You're welcome... the repairs aren't all that difficult but a bit of insight into what you're getting into is nice 😉😎 As follow up: I found that loose blade connectors on my thermal switch was the main cause of my planer tripping out but it does run more smoothly with everything cleaned up and bearings lubed... Best, Matt

[@s9plus20]

Thanks for the video, great stuff! We used MEK to clean printer platens back in the day. MEK would not dry out or dissolve the rubber like other solvents did. Thanks for the tips on the lubricants you used. What lubricant do you use for the trunnion of your Unisaw? (cant wait to see what that tool is on your next video)

[@kennymac61]

Wow, great video. Got the same exact planer, I recently switched out my thermal breaker through the switch hole. Worked, but was a finger twisting experience! I can see a full maintenance on my planer in the near future, thanks for the great content!

[@NextLevelCarpentry]

I feel your pain Ken... had the same miserable experience the first time before getting older and schmarter!

[@DustyFixes]

Turning the planer upside down was a smart move. To bad it doesn't work with things like Machine Lathes and Pick-Up trucks.

[@MJ-nb1qn]

Oh I turned my pickup upside down once, right over the backside of my cattle pond. Best thing about it was I got out first!

[@NextLevelCarpentry]

Sadly it doesn't work well on aircraft either Doug! LOL!

[@paultidswell2981]

That was an excellent video. I have the same machine and will now plan to do the same maintenance on mine, and now I know how to do it. Thanks Matt.

[@bryanjohnson8204]

Thanks Matt, I just bought the same machine a few months back so this will come in handy once I get a few more boards through it.

[@SubaruAficionado]

Thx for the very informative video; it was useful during my disassembling and troubleshooting. I contacted the Dewalt service center in Denver to find out what type of lube to use on the feed roller sleeve bearings. They simply replace the rollers and bearings every time (figures). SO, I'M STICKING WITH YOUR METHOD OF LUBING AND REASSEMBLY of the roller assemblies.

[@CrimeVid]

Replacing the screws with something sensible, great idea, dry lube on the chains also good, maintaining damn thicknesser aw man !! by the way I clean out drill chucks with paraffin and then MEK, let it dry and blow a drying silicone lubricant into them, I don’t get any crap sticking in them any more.

[@scotthaskins1583]

How to Remove the Fan? Desire to replace the fan blade, but it seems stuck to the main shaft - suggestions / how to remove it? Thank you - Scott BTW - GREAT VIDEO! Thanks for making it!!!

[@dsdragoon]

Great video but have you considered replacing the cutter head with a carbide helix and spiral type cutter head?

[@casperscuts2627]

Hey Matt do you have any experience with the Shelix cutting head for the DW735 and what are your thoughts about them?

[@NextLevelCarpentry]

Just recently I actually verified what I suspected about helical cutter heads in the dw735 planer all along: while the surface that cutterhead produces is glass smooth even on difficult grain the small diameter of the cutter head leaves very shallow scallops across the width of a piece being planed., to me that fact is a deal-breaker so I will always have a planter with straight knives for making the Finish pass on wood that goes through my shop. Despite all the other Superior performance specs of a helical cutterhead the scalloped surface is a deal-breaker because I'm not going to devote the time necessary to sand out the scallops. I'm sure I will get flamed bye the helical cutterhead proselytizers for making this statement but the proof I have is undisputable. In a perfect world though I would have two planers: one with a helical cutterhead as the Workhorse of the shop and the one with straight knives for making just the final finish pass. I'm adamant enough about this that I may well buy a second planer for this ideal setup. Best, Matt

[@casperscuts2627]

As always great information, thanks.

[@jerrystark3587]

This is an excellent video and reminds me of the maintenance I need to do on my DW735. Changing the Phillips screws to hex-drive screws is a very good idea. I have little love for Phillips screws, anyway. They always seem to cam out whenever you really need them to work properly. Also thinking about going with a spiral carbide cutter head, but for my "hobby" shop I am not sure the expense is worthwhile. For a production shop, I think it might be a good investment. Thanks! Keep on keepin' on!

[@timm3792]

Don't Do It! I've owned my DeWalt 735 for almost 15 years (March 2006) and have spent no more than $210 in replacement blades. On average I plane 500 board feet of rough sawn lumber (Ash, Black Walnut and Red Oak). I only buy the DeWalt replacement blades but last year I did get an off name brand to compare (so far so good). If blades are not lasting at least 500 board feet re-evaluate what your sending through the planer before spending $450+ for a shelix cutter. For example: If you cut hardwood on the 96 feed rate no wonder your blades do not last, if your sending metal through your planer or gobs of dried glue then clean it up before sending it through the planer. Again, been using mine for almost 15 years, still going strong with no complaints. Good Luck with whatever you choose.

[@jerrystark3587]

@@timm3792 I hear you! BTW: Do you ever resharpen your planer blades?

[@timm3792]

@@jerrystark3587 No, though the thought is a nice one. The best you can do is hone the blade if you have a decent enough set up to keep the blade consistent throughout the length of the blade. To actually sharpen them would require a professional grade water cooled sharpener/grinder and again setup is key because if you don't keep the width of the blade consistent you'll have different segments of the blade engaging the wood which can be problematic at best and potentially dangerous depending on the inconsistencies. Even a solid setup on a dry grinder didn't work as the heat warped the blade. I've seen one of those fancy top of the line wet sharpeners at Rockler(Tormek T4 or T8) but for the price of one of those ($400 to $730) buying blades is much simpler and cheaper. Amazon typically has the dual DeWalt set for $80 and some change so roughly 40 ish a set. I've had good results with the Powertec blades despite all the bad reviews on them ($40 for 2 Sets).

[@jerrystark3587]

@@timm3792 I have done this for years. Cut a 45-degree kerf about 1/2' deep in a piece of plywood as as long and wide as the planer blade (for stability) with a small block at one end of the kerf, use a Sharpie to blacken the blade bevel, put the blade into the kerf, and then gently and consistently run your diamond plate across the length of the blade taking care to study the pattern of the abrasion on the Sharpie-marked blade. Just a touch up works well. Don't overdo it. You can set up a small rest strip on the plywood sharpening base to keep the diamond plate at a constant bevel, if you like. That works. too, and you can quickly work out any angle you want. This extends the life of the planer blades by a factor of two or three in my shop. BTW: Planer blades can be cut down into great marking knives and scraper blades when they are past their useful life in the planer. This is not an economic issue for me. I just hate throwing away good steel. Regards...

[@pirakoXX]

I'm planning to buy a planer within the next month or 2, and I can't get the DW 735 here in Denmark, but multiple companies have the "DW733 qs" for 880 US dollars. And since it's quite an investment, I've chosen to buy the planer and let the jointer wait. And as you can hear, I'm a beginner, and would any of you recommend me to buy a used and cheaper model, though they are not a lot cheaper than a new one, as there are not many used for sale here? (A new Makita 2012 nb planer cost the same, 880 dollars, and cheaper/smaller or used models only about 100 dollars less) I'll appreciate any comments or suggestions if possible (y) Thank you! :D

[@jameshodgins1937]

I love Boeshield. It works great. And, yes, I worked for Boeing for nearly 36 years!!! 😎

[@teddyt4989]

All I need to say is JOB WELL DONE! You taught me how to better keep my Dewalt thickness planer in top working condition. I enjoy watching your videos.

[@davidbontempo243]

Just found you and definitely subscribed. Looking forward to other videos; have to review this one and will hit the tip jar.

[@lordmarcel5217]

careful with the acetone my dad used to use it for everything and got lung cancer never smoked in his life, thank you for the video. I took my DW735 apart because rollers were locked in place and wouldn't feed wood through the planar. Debating just ordering new feed rollers, the sprocket's are in tact upon inspection and the chain and belt are still solid. tried manual rotation on feed rollers and noticed around 75% rotation consistently it locks into place, going to try wd40 and cleaning but not feeling lucky.

[@perrybrown4985]

Circuit breaker? Don't carpenters just use nails? ;-) My Father was an electrician. As a kid, I was working with one of his tradesmen - we had to rig up a demonstration of the foyer lights of a building for the architect etc. to evaluate. We connected all the lights, put a plug on the wires in the switchboard and plugged it into an extension lead from the builder's supply... From this point, there was a lot of smoke and flame - with the lead thrashing about burning the floor like an angry snake. Somehow, the tradesman managed to disconnect everything (I had taken cover). We went investigating: 1. our cable run continued to another light fitting - where everything was still tied together where it had been pulled through the conduit (oops) 2. All the fuses in the builders supply box had been replaced with nails. For that damned switch on the planer - after the second failure, I (being an electrical guy) would have butchered the case and put something more robust in there...

[@steveiv9250]

May I suggest something to look into, you seem to be stripping the heads of your “Phillip screws” , yes I understand the offset of your bit, but looking at your video I’m noticing your Phillips bit not sitting deep enough into the screw head which leads me to believe that you may not be dealing with a Phillips screw you maybe dealing with a JIS screw which at a glance look identical but they are not. If Dewalt sources their work/ parts out of Japan then you are certainly dealing with JIS screws. Just a thought, Thankyou for the as usual the great video, very informative. Cheers 🍻

[@NextLevelCarpentry]

You're almost certainly right Steve... thanks for adding this dialog. BTW do you know what JIS stands for? I've not heard of it specifically... yet. 😉😎 Thx! Best, Matt

[@steveiv9250]

@@NextLevelCarpentry It has been a while since I last tuned in to u tube, but I also decided to do a deep dive maintenance onto my 735 and remembered the awesome video and tutorial that you provided, And came across my question or suggestion , Sorry for very late reply to your question JIS = Japanese industry standards . Must be taken from our very own JIC acronym for joint industry council…. But here’s another question, after looking at your video for insight , the thought came to me , even though I think you are a great carpenter it is definitely not your only field of experience, I’m thinking you also have a mechanical background ? Besides being well versed in the names and operation lingo of the planer , the discolouration due to heat processes etc etc. But the part where you used that block of wood to aid in the removal of the screw and again to apply pressure to the rollers springs, then ultimately flipping the planner, Not taking away from the ingenuity of wood workers we all have our different challenges, but your approach is off the hook and beyond the normal train of thought of a carpenter. So I’m thinking you have some sort of deep experience with mechanical. Lol. Tell me I’m wrong ? Thanks again for your great videos , tutorials and inspiration and your one liners. You sir are a utube gem. Cheers

[@NextLevelCarpentry]

@@steveiv9250 Thanks for clarifying JIS with a definition. Hope your DW Deep Dive goes well... truth be told I'll end up watching my own video next time I have to dig into mine just to remember tricks I forgot 🤔😁 I might should have modified the tip of my phillips to seat better in those screw heads but I think I figured I'd replace 'em with the hex head screws and do didn't spend time thinking for a better solution? Who knows but I'd do well to invest in a 'JIS compatible' screwdriver if I expect to encounter those stubborn screws more often. Your assumption is correct: I lived my childhood in an income-challenged household where the only way I could have a bike, mini-bike, go cart or whatever was to find one someone threw out and get it working. My first job was in auto body and I was always wrenching on whatever old vehicle I had just to keep it going. Also contributing to the 'mechanical background' you mention was 10 years as a commercial construction project superintendent where I had to do all manner of non-carpentry related stuff. As a result, figuring out how to 'git er' done' while tearing down and reassembling a simple planer seems to just come naturally but it's always nice to hear from someone who recognizes there's a backstory to the 'lesson' in a video so thank you for your follow up comment and content compliment! Best, Matt

[@billyrichardson1215]

My planer started making a High Pitch squealing sound today, anyone have this issue before?

[@jbb5470]

Outstanding video Matt! I have this same planer and admit that I have not done this deep dive clean / lube. With that said and your video I am going to order the screws and get into this maintenance task! Thanks for posting, very helpful!

[@MrBobisadog]

Great video as always. I just took a deep dive into your store! My wife found me the DW 735 at a garage sale a few years ago for $125. Just needed the drive belt and a new power cord and cleaning, lube and knives. I bought a spherical head later, but have not started the install yet because I struggle every time I open up the thing. Maybe no more after watching this video. Hey great idea for you, a NLC blade changeout from straight to spherical! I would pay to see that! Thanks again for an awesome deep dive.

[@lyric.kayden]

Question, I have very exact planer and recently I had cleaned up my shop and moved things around. My planer I had not used in a couple months. My planer is less than a year old, only ran a couple boards through it and looks brand new but,,,,,,, I noticed under the gearbox and on the table a little gear oil. Kind of alarmed me but I’m not sure if this is normal or should I be concerned? It’s been a couple months since used. Thanks

[@tbas7161]

liked to have seen a board go thru that inverted position - oh well, i'm sure somebody will film it. great video!

[@jgdevoe]

Lot of good stuff here. But! Out of nowhere my speed shifter lever won't shift. I well aware of only doing it while running. I've replaced the washers and bushing inside the gear box and for the first few times that worked but quickly I'm back to it not being able to shift. Can you or anyone recommend a fix or what more to look at.

[@davearonow65]

Id get rid of the jointer before Id get rid of a router/table. Jointer is a luxury compared to table saw, planer and router/table

[@EdBecnel]

I have a new DW735 planer and my carpenter was using it when something fell off under the planer and the blades chewed up whatever it was. Looking under the planer in between the rollers on the left side (side farthest away from the crank handle, I see threads that are machined into the side of the body, but there is no bolt in it. So, it appears something wasn't tightened at the factory and it fell off but I can't identify the part by looking at an exploded view of the parts. I live in the Philippines and there is no service center so I have no way to find out what part had fallen off.

[@michaelschwartz8328]

Found your video extremely helpful in fang as broken sprocket, due to a bound roller. Great “outside the box” thinking to turn it over. Went further and removed the four bolts holding the base to gain full access to the rollers and screws. Thanks for helping me salvage the planer.

[@NextLevelCarpentry]

Glad to provide a little insight into what you're up against for an in-depth repair like your sprocket repair... kudos on salvaging your planer! Sometimes a bit of TLC like this will prevent bigger problems later on: kzbin.info/www/bejne/qJDcdqqiqL56mLc Full disclosure: I've broken sprockets in the past when I didn't heed my own advice for routine maintenance😬😎 Best, Matt

[@davidrasmusson9492]

Fantastic! I did the deep dive maintenance which fixed the poor feed by the rollers. Really appreciate the tutorial.

[@donttrustnobody]

I just ordered that same planer and one thing I’m replacing are those garbage Phillips head screws with a hex bolt.

[@WoodUCreate]

I'm kinda interested in what inside of that thermal switch went bad and if that is even possible to be replaced? Is it a capacitor or overload fuse of sorts?

[@smasica]

That was a clever idea, having 'Chip' button up the machine while you did a bit of a commercial. A little humor and a time saver.

[@robrich8294]

That piece on the shaft you sanded they ought to have the bushing blocks with a grease zerk fittings for both. This way that roller never slows down and you can periodically grease it.

[@GeeksWoodShop]

Thanks much, a few years on, this video is still the best overview and info on this problem and some great suggestions for the process. Much appreciated.

[@jamesgulrich7416]

It might be time for some brushes for the drive motor. At the end of their life, they can draw a larger load. I don't know if they are replaceable, but it's worth a shot. Love the videos! I started a workbench cabinet with drawers for my dad's old workbench. It has turned into quite a project and reminds me how much I really don't enjoy working with wood. I'm a metal guy! Every time I start a wood project, I sell all my tools when I am done. I don't have the artistic ability that one needs for woodworking but I do enjoy these videos that you work so hard to put out! Thanks again.

[@mauroheck1]

Well done video. Mine is brand new and stopped blowing ou the shavings. How do I unclog that? Thanks

[@NextLevelCarpentry]

This video gives you a look at how to remove the top off you planer and remove the duct so you can unclog the shavings from it: kzbin.info/www/bejne/qJDcdqqiqL56mLc BTW it's very rare that shavings plug up that duct so I recommend you adjust your use of the machine so it doesn't overload and plug it up... it's not good for the machine or the wood you're planing to run it so aggressively that it chokes on chips. Cool? Cool. Best, Matt

[@mauroheck1]

@@NextLevelCarpentry Thank you. Most prompt response ever.

[@NextLevelCarpentry]

@@mauroheck1 You're welcome... just sat down to work on editing the next Next Level Carpentry video... hope you planer behaves itself for you!

[@evanantin]

Amazing! Very helpful, thank you :))

[@raylencioni6379]

Please mention that there’s a correct direction for snap rings The sharp side of a snap ring always in the constrained position or in this case sharp side toward you

[@vernsteinbrecker3759]

Great video

[@TheCompoundctc]

Thank you so much for this video - great explanation of the process and tups to make it easier. I have this same planer and have done no maintenance to it since i got it - definately going to do it now thanks to you.

[@jbthomas2592]

I don't have a planer, but thank you for the detailed information on servicing this planer and all the detailed explanations and projects that you make.

[@dsmacd46]

When you said you hadn't serviced the thickness planer for a long time and I saw how clean the outside is, I was surprised; it looks brand-new. When you opened it up and I saw how clean the inside is, I was downright shocked. I fiddle with watch repair, and I swear, some watches aren't that clean inside! How do you keep your tools -- especially such heavily-used tools -- so clean?

[@NextLevelCarpentry]

I do the more routine servicing shown in the "Care and Feeding..." video a few times a year, depending on workload and blow everything out with compressed air and wipe it down in the process. It's the 'deep dive' disassembly and lube part that I've not done for a long time... sorry you got the wrong impression. A bit of more frequent attention really does go a long way for keeping things respectable though... not as clean as a watch but plenty good...

[@canttReid]

Wow, thank you so much for this video. Subbed

[@fultronjackson]

Maybe use a shallower/duller phillips bit. Looks like a No 2 or 3

[@murphymmc]

Good info, love the irresponsible start up. After all, you do need to see how it functions. ;-)

[@NextLevelCarpentry]

What are KZbin Channels for if not 'irresponsible start ups' right?! I should have lobbed a head of lettuce or a tomato in there to demonstrate the DW's veg-o-matic capabilities too, right?! Best, Matt

[@RobertBarth1]

He's basically running a jointer with no cover at that point. Lol.

[@stevegipson4315]

thanks for the video and the sharing of your knowledge\

[@aux1z11]

I seen a guy run some 1x10x20 about 50 of them and it never tripped the breaker

[@ptfdchief]

Good input on the 3mm screws

[@2smoothku]

I can't thank you enough for these videos. You saved me from experiencing the issues you did! Forgot to come thank you back in June when I installed my Shelix cutterhead, and your deep dive maintenance. I purchased my unit used so taking it apart for a clean and tune up was a must. I used your amazon links to purchase some of the suggested items. Grateful for all the knowledge you shared!

[@NextLevelCarpentry]

You're sure welcome... thanks for watching AND using those links! Glad to hear you found this helpful. You may have come across this general maintenance video already but here's a link in case you haven't : kzbin.info/www/bejne/qJDcdqqiqL56mLc The video shows exactly what I do to get peak performance out of a great planer... Best, Matt

[@gregmislick1117]

Thanks for this walkthrough - DeWalt ought to slip you some packs of blades for this service.

[@NextLevelCarpentry]

Thanks but they're probably still upset with me for creating DuhWalt spoofs so I'm not holding my breath!

[@TrevorFleming-hp7ls]

Playing tough-guy by touching moving components under power sends a very dangerous message. REAL tradespersons practice LOTO because it's smart not "tough" and leaves your fingers good to work another day. Please stop this practice, no-one wants to hear about your injuries in future videos. No hard feelings, I hope, work safer buddy.

[@NextLevelCarpentry]

Who's playing 'tough guy'? REAL tradespeople understand that everything they use and many things they touch every day have the potential to injure, maim or kill them. Knowing that and respecting that are what make work in the trades sustainable. Your admonition against existence in the very real environment of the trades is like telling people driving cars or motorcycles over 15mph "sends a very dangerous message" and asking anyone who dares to drive faster to 'please stop this practice' because nobody wants to hear how they became a paraplegic in a car wreck in future videos. No hard feelings here but daily routine in the trades could be easily perceived as 'tough guy' by snowflakes.

[@mikeontko15]

Lots of great info and ideas here (using tape to make a label recording the maintenance, upgrading the screws, and lubricating the chains with T-9), thank you for taking the time to film and post!

[@NextLevelCarpentry]

Youbetcha Mike... thanks for being a subscriber to the Channel! Best, Matt

[@josephchlewicki8005]

Dear Sir....I just got the 735...its still in the box. Would you recommend...tearing it down BEFORE i even start using it? So im "extra - sure" it in lubbed well enough...for the Long Haul.

[@NextLevelCarpentry]

No way, Joseph! Actually, with normal use and reasonable TLC, your new planer will probably never need any more than the routine maintenance shown in this video: kzbin.info/www/bejne/qJDcdqqiqL56mLc Enjoy that new 'toy'! Best, Matt

[@MrTheduke504]

I'm stuck. Planer squeals when height raised, but quiet when lowering. - have already adjusted the height of 4 corners (without removing bottom screws by just pulling the chain against each sprocket). - Chain appears to have temporary slack when going from lowering to raising chasis but then tightens back up What do i do? - do i remove bottom chassis 6mm hex bolts, drop height and adjust? - do i need dry lube for vertical shafts? - is there a trick to getting the chain tensioned correctly - Is there something else i'm missing?

[@NextLevelCarpentry]

I've never been able to totally resolve that intermittent squealing issue. I've done dry lube on the vertical/threaded posts for a partial/temporary/adequate fix but have never been completely confident I've lubed the right parts the right way. I know that if you remove the top cover and aggressively blow out sawdust and chips followed by dry-lube on the chains and threaded columns in there it makes it as quiet and smooth as possible without disassembling the entire raise/lower mechanism... good luck?

[@johnawhiting]

Helo again Matt. Simply outstanding video. So enjoy your Approach to everything you dive into. Thank You, Thank You, Thank You! Wishing you and yours a Very Merry Christmas. Your Friend in Wisconsin, John.

[@NextLevelCarpentry]

You're quite welcome John... glad you liked this video. Hope you're enjoying an extended Merry Christmas? Best, Matt

[@cliquenoir]

Great video -- thanks for posting! On another note, could you tell me about your saw's rolling base with its extension? I'm about to pick up a Unisaw of a similar vintage and your setup looks very much like what I'm hoping to put together in my small shop. Cheers!

[@NextLevelCarpentry]

You're welcome, Chris. Here's a video I did awhile back that will give you a pretty good look at the mobile base I made for my 1982 Delta Unisaw: kzbin.info/www/bejne/l4eUpnd6jMmsnqs Hope that helps steer you in the right direction.

[@artdecco8617]

Not sure of this brand, but already having these issues, and the DeWalt hardly used,,,,,less than 6mo. old. Bummer...............

[@NextLevelCarpentry]

Since I've had my planer for many years and subject it to a heavy workload without issues I suspect it's more user related than brand-related if it's not a one bad apple situation.

[@clayrains8710]

These are handy if you make the mistake of buying a JUNK DeWalt planer. Right out of the box, I had to crank really hard to raise and lower it, then after only planing a couple dozen board feet or so, the PLASTIC sprocket and some other part made of crappy pot metal busted that the chains turns on and it won't go up or down. Save yourself some frustration and don't buy anything made by DeWalt. Their products are overpriced garbage.

[@NextLevelCarpentry]

How do you explain great performance and excellent value I and many others have had with the DW735? Makes me question your experience and abilities.

[@jerrymorgan3635]

FYI, on my DW735 it is a Torx 25, not 30.

[@CoolIHandIMatt]

Hey GREAT VIDEO: QUICK QUESTION I just replaced my rollers...Wondering if retaining clips are supposed to be screwed all way in? I think so but also feel like the bushings should float up and down a bit to increase the bite of the cutter head. Maybe this is a dumb question.

[@NextLevelCarpentry]

Not sure if I understand your question but the screws should be driven tight to hold the clip in place and not work themselves loose but there should still be some play in the feed rollers due to the springs and retainer clips... Works kind of like Springs on a car to take some of the bumps out of the road/board...

[@timgordon5659]

Great video. I have a 2 yrs. old 735 that is tripping the thermal switch, and feels like something is binding, in the planer. Suggestions? We have checked the motor, switches, etc. Thank you.

[@NextLevelCarpentry]

If the binding was sudden I'd suggest a good hard look at the gears and chains in the drive system under the cover on the left hand side of the machine as you face it from the infeed side. If the binding has gradually gotten worse then I would take the Deep dive maintenance shown in this video to heart and give it a thorough cleaning and Lube which should address any long-term degradation of performance. Good luck! Best, Matt

[@bijan4727]

Hi very nice presentation and I really enjoyed it. I have two questions. 1- I do not have any available space for a planer in my garage and I live in Southern California by the beach. I was wondering if I put my planer on a cart with wheels , make a plywood cover for the cart with five sides and put the cover on the top of the cart and in addition put a cover like barbecue cover over it , would it be protected from rust ? 2- Can I run 2X4 vertically through planer ? I would appreciate your input. Thanks.

[@NextLevelCarpentry]

I'd bet salty air will permeate pretty much any enclosure but the enclosure might help minimize it. For more protection you might consider a protectant like Boeshield T9 on parts like the drive and lift/lower chains because they're not stainless steel or chrome plated. The height/thickness capacity of a DW735 is 6" so a 2x4 at 3-1/2" wide (actually, even a 2x6 at 5-1/2") will fit through on edge.

[@stevedurr6293]

Anyone have suggestions or how-to for setting the planer head parallel to the bed? I've tried a couple things with no luck. Ref: planer (DW735) cutting about .100" difference side to side on a 6"wide board.

[@NextLevelCarpentry]

I've not checked but wonder if it's somewhere in the owners manual. You might ask at ereplacementparts.com because if you replace any of the height adjusting parts you probably need to go through steps for re-aligning cutterhead to platen... let us know if you find a tutorial? Best, Matt

[@keithmiller6014]

Where do you begin diagnosing the problem of rollers not turning at all? Love your video and your channel!!!

[@NextLevelCarpentry]

With the machine unplugged I'd remove the cover from the 'transmission' on the left side and first inspect the drive chain. It's a surprisingly non-invasive job and will tell you a lot. The next thing I'd do is remove the chain by removing a sprocket (with snap ring pliers) and try to rotate them. That should tell you all you need to know about why the rollers aren't turning. What you'll need to do to correct it should be obvious but might be much more 'painful' to rectify. 😁😎

[@coltonheeney4291]

I had that issue. Rollers didn't start rolling until I pushed it more completely into speed setting 1 while it was running. It seems like it can get stuck between speed 1 and 2, causing the rollers to stop turning.

[@NextLevelCarpentry]

@@coltonheeney4291 Thanks for adding your experience here. I assume you're always switching gears with the machine running and not under load as instructions require? I could see the 'gear shift' getting bumped and putting the drive in a dead zone so your insight is helpful... Best, Matt

[@jefftilt]

Wow, great content. After doing a good bit of research on portable planers, even though this planer is rated at 15 amps, when planing hardwood it can pull close to twice that. So even on a 20 amp circuit the motor tends to run hot. Using an undersized extension cord compounds the issue. This might contribute to the thermal switch tripping as frequently as you described.

[@NextLevelCarpentry]

I agree that using an undersized extension cord will cause any motor to run hot so it's important to size cords appropriately. It is not, however, the cause of thermal tripping I experienced here and the 'research' you describe can be a bit overly theoretical and possibly misleading because this planer always heats up to a degree during use. Surprisingly, in my situation. it wasn't lack of lubrication either. Turns out the main culprit was loose fitting spade connectors on the leads on the thermal switch... go figure.

[@newtonmiller8810]

Great video, I like the way you overcome issues, thoughtfully and creatively. Nice also to see careful and considered risk taking and mitigation in a world that safety would like to see covered in Nerf but then there’s some who don’t consider risk....

[@NextLevelCarpentry]

A world 'covered in Nerf...' LOL!! 😂😂😎

[@tpobrienjr]

Excellent. Now I know what I have neglected to do for my planer and why the drive belt conked out last night.

[@NextLevelCarpentry]

This is the sort of lesson we only need to learn once, right? Hope you're back up and running soon and are better able to avoid future events. 😎

[@CycleTuber]

I found this vid looking for a reason that my rollers didn't seem to pull material through like they used to....Turning it upside down should make it easier to clean them.....I should also check and lube the chains........I did recently replace my steel blades with some carbide blades, they were just over $100.....what a difference in operation. I thought about the spiral type cutters but couldn't justify the cost at this point in my career......then again if I hit the lottery.....Since I move my planer around I was always short on reaching outlets so awhile back I replaced the cord with a longer heavier gauge one....I have a set of rollers I picked up several years ago......after watching this vid, I may tackle that job...

[@NextLevelCarpentry]

Sometimes the low-level maintenance tips shown in this video are all it takes to get your machine back up and running 'like it used to': kzbin.info/www/bejne/qJDcdqqiqL56mLc Best, Matt

[@andrewlewis8971]

Love the wooden toolbox on your shelf, do you sell plans for it? Great work on your videos, always a must watch for me. Thx , Gus

[@NextLevelCarpentry]

It's your lucky day... or lucky month, at least, as I'm wrapping up the longest-ever KZbin video from Next Level Carpentry featuring... wait for it: the Master Carpenter's Tool Tote Build video that will be over 3 HOURS long showing how to build that very same toolbox you see 'on your shelf'! Who does THAT?! Well, I do, for one...and the COMPLETE build in one video without a paywall! Stay tuned!

[@searay422011]

Awesome video Just bought my new DW 735 will for sure keep your video for future maintenance and yes I did subscribe to your channel you do a great job

[@NextLevelCarpentry]

Thanks Sea Ray... if you use the info in this video for regular maintenance: kzbin.info/www/bejne/qJDcdqqiqL56mLc you shouldn't need to do a 'deep dive' for a LONG time 😎 Best, Matt PS Thx for the sub!

[@johnmoody5785]

This might be off topic, but I have a couple of questions. How tight should the heightadjustment wheel be? My brand new 735 seems a little stiff, and seems to be stiffer at certain points. Should I be using lube on the posts? Also, how do you feel about mounting this planer to a flip top stand? Is it robust enough that the flipping wind damage anything?

[@NextLevelCarpentry]

The height adjustment wheel is always a little tough to crank, tougher on the way up than on the way down. If you use any lube on the posts make sure it's a dry lube so it doesn't collect sawdust. I'd guess that if it's stiffer at points it might have to do with stiffness in the chain that drives the gears up and down and that might go away with use over time. I don't think there's anything about flipping action that would hurt the planer as long as the flip stand itself is strong enough to hold it. The machine is well-built and fairly heavy so I'd take that into consideration for the practicality of a flip stand but I think many people are doing that and you should be fine... Best, Matt

[@kmlanham1]

When I run boards through my DW735 planer, sometimes the board hangs up and won't continue feeding through. The blades continue cutting. I get dips in the boards. Do you have an idea what might be causing this?

[@NextLevelCarpentry]

If you go through the cleaning and waxing steps I show in this video I'll bet your troubles will be over: m.kzbin.info/www/bejne/qJDcdqqiqL56mLc Best, Matt

[@trevorjackson7667]

I don't know if you still respond to questions on here but on the rear roller baring does ghe thin side still go toward the top? The reason I ask is because my rear roller baring is the same direction and my rear roller isn't catching the workpiece

[@NextLevelCarpentry]

I still respond to questions but I'm afraid I don't have a useful answer for your question this time. All I can say is that it should go together 'easily' and look right when it's put together properly?

[@navarroedwards8031]

Thanks for this video about the deep dive maintenance on the DW735 planer. I’ll be watching your video over and over to clean my planer. Please tell me where did you buy the new screws for the rollers and the covers ?

[@NextLevelCarpentry]

This video shows how to do more frequent/routine maintenance on the DW735 planer Navarro: kzbin.info/www/bejne/qJDcdqqiqL56mLc If memory serves I bought those new screws from a local hardware store to get the type I wanted...

[@jeremiepintimalli7626]

this video just made me subscribe to your cannel. turning the planer on while upside down just for our pleasure! that was awesome. i was like ok, this is when i click subscribe. thanks for your awesome video. i just had an issue with my motor. the armature kinda melted and whore the field down and burnt the brushes. all in all. found out threw your video that is probably due to over load from being forced or over working parts. or my thermal overload switch. just waiting for pieces to come in to put it back together, but ill be doing some deep dive maintenance while i already have it apart... thanks again, ill be watch many more

[@NextLevelCarpentry]

Thanks for the sub Jeremie... much appreciated. Good news is that the planer is worth fixing and your experience will help you avoid similar difficulties in the future. Check out the other DW735 video I did. Just search "Care and Feeding of the DW 735 Thickness Planer" It shows everyday maintenance methods to keep your machine healthy enough to work hard without burning up...

[@beld49]

I think I'm hoping you will tell me to either scrap it or give me some knowledge. A tradesman gave me his Dewalt 735 and I took the deep dive. When I opened it however, there was nothing that wasn't rusted. I did get the rollers out and cleaned them up and it's looks pretty good. Haven't looked at the knives and about to open the motor. I have not plugged it in. What component or components might tell me whether to continue cleaning it. I'd like to use but want to be reasonable. And didn't you say at 3mm t-tool? All disassembled anyway. Thanks so mucn. Beth

[@NextLevelCarpentry]

All depends on how determined you are because just about anything can be resurrected. If the machine sat idle and deteriorated, a deep dive should give you a good machine along with a thorough knowledge of its workings from your experience. If it bounced around in the back of truck, subject to abuse, misuse and the elements, you would be, in the vernacular, just 'polishing a turd', wasting time and money better invested elsewhere. My biggest concern is that, after investing effort and $$ that performance is compromised from years of neglect and abuse. I'd say if you have to spend more than $150 on replacement parts to make it work essentially like new that you should consider scrapping it rather than wrestle with the machine every time you use it to get accurate results. Bottom line is that a well working DW735 is an excellent machine to have at your disposal... I couldn't function without mine. Best, Matt

[@CarlosManuelViana]

Matt, when our planner did not start, I had taken out the brushes to make sure they were no worn. Then after reviewing your advise on bypassing the thermal switch under the supervision of an electrician, I replaced the brushes to prepare for the electrician. Checking one last time, to my amazement the planner turned on immediately. now I am really confused. The problem to start could not have been solved because I inspected the brushes, so then, any suggestions? I am ordering a new thermal switch, brushes, and belt to have them in 'stock'.

[@NextLevelCarpentry]

Actually if the brushes were 'stuck' at any time, that would keep it from turning on. If they were installed incorrectly in any way, that would keep it from working too. I think your plan to have new parts on hand is a good one. Keep your fingers crossed and enjoy using that planer! Best, Matt

[@150551100]

Lets talk about the elephant in the room.I am curious about why the blade roller was not service as well.It must have beartings to,it spins very fast,it should attract dust as well.I would be curious to see the state of those bearings .If you remove the belt,would it free run ??? Just curious. Bye. Lucien

[@NextLevelCarpentry]

If it ain't broke, don't fix it? Never had any trouble with it at all so I assume it was engineered better... fingers crossed though as I might be jinxing it! 😉😎

[@popparock6506]

Just like a Boss! Great vid! TY

[@stevelong426]

I mistakenly removed the complete top portion of the planer. I am trying to reset and lower it down to the threaded screw posts. There appear to be 2 sets of threads in each hole for the screw posts. When I am lower the to unit wit the handle everything goes well until it the posts go up against the second set of threads. Everything binds up. There is no obstruction. Is there a trick to getting this to seat into the second set of threads?

[@NextLevelCarpentry]

Wish I could help you out on this but I've never been so bold as to completely remove the planer head like you did. I'd reach out to a local DeWalt service center in an effort to talk to the guy who actually does warranty/service work and is familiar with the brand.

[@jeffb3997]

Hi, I have a new dewault planer and i mistakingly took out the spring and ball bearing from the dial that adjusts height. I have all the parts but cannot get it back together without damaging the spring. Can anyone point me to a video, website or tell me how to fix?

[@NextLevelCarpentry]

Hey Jeff, although I don't have a lead for you for a video for that dial I can tell you that, in 2 decades of using DW735 planers, I've never once used that dial. It's far too inaccurate to rely on for setting thickness. Calibrate and use the sliding thickness gauge on the post by the height adjustment knob. Note: one full rotation of that knob is 1/16" EXACTLY and it's the only thing I use. Hope that helps a bit even though you might still want to get the knob put back together to settle the matter... 😏😎 Best, Matt

[@olivierescaffre8558]

My driving gear box leaked oil for a while. I suspect it is now bone dry...I am tempted to open it up. Don’t know if I can find a spare gasket to replace it and also if the content of the box is supposed to be submerged in oil. Appreciate any inputs guys.

[@NextLevelCarpentry]

Check into it at ereplacementparts.com because they have in-depth videos and information on a lot of things but I'm not sure if they have it on this particular gearbox... Good luck 😁😎

[@jimb9459]

Want to be a patreon subscriber how?

[@maker_jds7672]

I live in a heavily humid environment. I use T-9 applied with a green Scotch-Brite and a bit of elbow grease to remove the faint rust haze that appears weakly on my cast iron surfaces. I dispense my Gallon container of it from a little bulb shaped, squeeze trigger sprayer. I also keep WD-40, Water, and a 50/50 mix of Acetone and cheap ATF fluid (best rust breaking, penetrating fluid known to man) in the same spray bottles of different colors.

[@RobertSchoenert]

Where is your video on changing the Dewalt 735 straight knives to the carbide helix? thanks

[@NextLevelCarpentry]

This might come as a shock, Robert, but it ain't gonna happen😯... here's why: kzbin.info/www/bejne/d2fQppyAaZeMaKs Best, Matt