Homemade Handheld Mortiser with Amazing Dust Collection

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I've finally finished the build video for the homemade handheld mortiser. It's been a lot of hard work - hopefully you guys enjoy it! :)
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Pask Makes
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[@dan__________________]

I just did a project that required accurate holes in a couple of pieces like this. What I did was oversize the pieces, drilled holes in each of them a couple of sizes smaller. Then lightly CA glue them together lining up the holes. Re-drill the holes to the exact size and the drill will follow the existing holes quite nicely. Then hand plane them so the outside edges are even and break them apart when this is done. It resulted in very accurate holes and sizing.

[@Bear-Ur2ez]

I learn a lot watching you . Thank you for sharing your knowledge and abilities to create very useful items and tools . Your hard work does not go unappreciated i asure you .

[@PaskMakes]

Thank you very much! :)

[@seriousshooters5051]

Watching this for the third time. Really need one of these. A mate used the trick with the dust collection tube, except he pulled 2 rounds out and left one in and then repeat, seemed to keep the shape better.

[@martshal]

As a DIYer I wanna say great build and great video, but mostly, thanks for showing what you did when things didn't work out as expected (the original cut in the front gate). I think a lot of us get in a mindset of delaying projects because we think "what if I haven't covered all the angles, what if something goes wrong". Well, you just adapt and improvise! We all need to celebrate more "failures"; if you're not experimenting enough to fail, you're not experimenting enough!

[@PaskMakes]

Thanks very much - I really liked your last line, that quote could be a good t-shirt! :)

[@jimsjacob]

So impressive!! Well done and you make it look like it’s a doable project for the average woodworker. Thanks for all that production work and sharing it.

[@PaskMakes]

Thanks James! :)

[@andrewscott2974]

I really enjoy your videos especially this one. On my version of your design I used two spiral cams for the width stops and a tapped bolt in the sliding base with an access hole in the vertical fence to set the depth. Your lineal bearing idea worked so silky smooth that I decided to use them instead of drawer slides in a duplicator I was building for my lathe. I got tired of tripping over the long ago replaced tubular fence rails of my table saw and decided to use them to make a duplicator.

[@ludboya]

You're an incredible builder and always a pleasure to watch. Bravo for the mortiser!

[@PaskMakes]

Thanks very much! :)

[@MaddMaxxWoodWorks]

I have been watching for a while this is my first time commenting. I really appreciate the building process you go though with the errors and the 100%'s. thank you for what you do.

[@Methecos]

Easily one of the most clever devices I've seen. Many, many kudos, sir.

[@Yackhammer75]

Watched a lot of tool videos last couple of weeks, and i must say the quality of your work is up there. Thank you and keep up the good work. Also the dust collection method is by far the best I've seen. i'm going to look at some of my project ideas and see if I can incorporate a similar set up on them. Thanks again

[@marcewing3514]

Ingenuity! Thanks for sharing!

[@Aprendiz-de-Marceneiro]

Incredibly beautiful and useful job! Thanks

[@demonshaz]

You have the brains and the tools. You're so lucky

[@Demophilosophy]

That is awesome and hands this amazing technic out to everyone! I do like the yellow too! You did a wonderful job!

[@marknthetrails7627]

I do love your filming style and instructions. I also like how you redo things. I will be copying this 👍✌🥃

[@5Towaways]

Love it man! A very practical, timesaving project that will allow me to make stuff faster and easier without the $$ tool. Thank you for taking the time to put this video together.

[@PaskMakes]

No worries - glad it was helpful! :)

[@BobBlarneystone]

hmm, some precision ground drill rod would be good for the guide bars, and maybe some inexpensive linear bearings to with them.

[@thomasarussellsr]

This will most likely be the model I shoot for when I make a domino mortiser. Great design. Thanks for sharing.

[@PaskMakes]

Thanks again Thomas! :)

[@RevivedBuilds]

This is genius! Well done! Its sweet to see how you are able to create all these jigs and tools!

[@H3xx99]

That's brilliant.

[@josephjoe9088]

Once again you did it. Amazing and yet very simple. Less complicated than the Russian guy's. I bought the plans and will try it this summer. Thank you very much

[@PaskMakes]

Thanks very much Joseph! :)

[@peterowens290]

I need to thank you also, clever, clear & apparently quite doable for most of us.

[@trevorhoward6114]

Elegant build.

[@douglaspierce7031]

Great build! I've seen several attempts at this and your is the best I've come across!

[@ISIMPLYBUILTIT]

Cool idea. Nicely done. I like it.

[@BruceAUlrich]

Incredible build! So many steps, but amazing results!

[@PaskMakes]

Thanks Bruce! :)

[@PeggyLeeSebeni]

Do you invent all of these gigs and specificalty tools? Or do you use plans from others? If you do it all you are truly a genius. Thanks for sharing your ideas and techniques. I enjoy and appreciate everyone.

[@jimh472]

I especially love how you show your mistakes and how to adapt/recover from them. Awesome job!

[@kekipark77]

FANTASTIC

[@mmd1957]

Great build once again, you are indeed a very clever fellow! Also liked the stop : motion bit at the end, a bit of Frank Howarth influence possibly?

[@PaskMakes]

Thanks Mike! Yes, definitely inspired by Frank! :)

[@markk4015]

Ingenious. Somewhere an executive at Festool is shaking in his boots. I stumbled upon your channel while I was looking for a cost effective substitute for a Domino. If I make one, I'll be using your plans, but I was hoping to find a manufactured jig. I saw a similar one made by a company called Tanli on Facebook that looks interesting. Very little information about them on the net. And no, I don't work for the company or own one. You have a new subscriber here. Thanks for posting. Mark

[@thewhiskeysgt]

Mind blown. Great work.

[@francsever]

awesome work

[@garagemonkeysan]

Well explained video. You make it look so simple, mate! : )

[@yellowmuginc]

This is such a clever build! Thanks!

[@OneManBandWoodworks]

That’s brilliant mate, now make the XL version

[@TheTimutube]

Thank you very much.kind regards tim

[@cialhangg235]

Good Job, Thanks for explaining the mortise end shape. I was wondering the same thing because I'm also planning to make one

[@vidzkid76]

Ingenious!

[@tayleanruatha]

Well that works doesn't it! Well explained too. Thank you

[@xianshengxu998]

I'm glad to have bought your plan today. Thank you!

[@joycemiller4716]

Nice one mate from England

[@GlennBrockett]

Great build. I liked the "Lets cover that up with some laminate." philosophy.

[@louisnemick1939]

Another great video.

[@icarossavvides2641]

Very interesting but instead of of all the fettling to get the slide bit to move freely without play why not just use self aligning bushes? They're cheap, quick and easy to install and the fit wont change with the weather!

[@adamepb]

New subscriber here...hello from TX. Love this video and will definitely give it a try for my own mortiser setup. Thank you for sharing!

[@eln74]

Wow.. It makes awesome plunge cuts for those dominoes, tnx for sharing it bro!!!😀😀😀

[@PaskMakes]

Thanks Emmanuel! :)

[@More-Space-In-Ear]

Your just getting to good for this lark mate....love the idea, build and outcome, well done my friend 🏆👍🏼😊😉

[@gsilcoful]

Great job. Thank you.

[@PaskMakes]

Thanks mate! :)

[@SMee67]

Pips puppers... She has grown heaps. Great build, mate 👍

[@PaskMakes]

Thanks Bill! She has grown, she's missing Dodge as they have to be kept apart while he recovers. :)

[@SMee67]

Pask Makes how is Dodge doing, man? Totally forgot he hurt himself in the fall, that was a little while ago now? Got to be getting close to coming good, yes? Wasn't that around the same time you cut your hand? That healed pretty damn fast 👍

[@PaskMakes]

He's seems to be doing well, he ended up with a couple of pins in his leg. The worst part is he has to stay in his cage full-time. The last couple of weeks we've been taking him for lots of short walks though. X-ray next week so will know more if it's fixed or not! :)

[@SMee67]

Pask Makes good luck, man. Fingers crossed he gets a good result on the xray. Got to be driving him nuts being contained for so long, poor lad... Not to mention be driving you guys up the wall too, must be somewhat distressing for all of you, Pip too.

[@jovannedeljkovic109]

You are genius!

[@paparoysworkshop]

Very nice.

[@juanespinosa1975]

Love it 😍 great job

[@PaskMakes]

Thanks Juan! :)

[@freaksslayer1424]

perfect as usual!

[@rodolfodanielli5243]

can I like it twice? Thanks for sharing!

[@jameshodgins1937]

Very cool.

[@rejeancavanagh8350]

Hello Mr I really liked this video and your little machine is very interesting how I can get the manufacturing plans I am interested. Thank you Réjean Quebec Canada

[@alexjames1146]

Your plans are incredibly affordable. You should make that clear. I was shocked. Thanks.

[@heuwel]

Super great plan and I guess much much cheaper than a store bought mortiser...thank you

[@PaskMakes]

Thanks Robert! :)

[@mictheflash]

Top stuff 👍😁❤

[@garyrogers6761]

Love your work !! thanks from Townsville Nth Qld [almost far nth qld] !

[@PaskMakes]

Thanks Gary! :)

[@matteoarmaroli6023]

you are a Genius!!!! AMAZING JOB!

[@Aardrijk1]

Absolutely brilliant! Thank you! By the way... Is Pips a Jack Russel?

[@PaskMakes]

Thanks Jim! Yes, Pippa is a Jack Russell, she's a handful too (in a good way)! :)

[@davidelliott5843]

How about chromed steel rods and polymer bearings from Igus. Their stuff is high precision and self lubricating but gets used in agricultural machinery so its tough.

[@BiggMo]

Thanks for showing this, seams like a great alternative to an expensive Festool. I may incorporate some UHMW blocks for the rod guides

[@LoAtamosConAlambre]

Excelente video! La verdad me resulta súper útil porque en Argentina no puedo conseguir la Domino. Voy a hacer una con mi router de mano. Muchas gracias! Saludos!!!

[@PaskMakes]

Muchas gracias Gabriel! :)

[@fongfattchee777]

Kudos! I learnt something new today~!

[@jimcooney9019]

I was so impressed I went bought your plan cool video

[@PaskMakes]

Thanks very much Jim! :)

[@jimcooney9019]

is there anyway if you can look and tell me if I actually made the purchase I can't seem to find my purchase and I can't seem to find my download I may have screwed it up I need can you confirm that I have or have not purchased it . CAN YOU HELP ME

[@glenngoodale1709]

very nice

[@steliosstavrinides3502]

Yup it looks very well thought and I like it my dear friend, excellent work !!! I do have one question though... when you remove and refit the router in its hole, does it need any adjustments again or does it fit accurately in its center and your marks? Thank you and keep it up, I love your work !!!

[@paultay23]

Hi Neil, fantastic job matey, downloaded the plans yesterday and i am 1/2 way to making mine... easy to follow your plans, best i have seen. Please tell me what size spiral upcut bit you used, shank size and dia and length please... Cheers Paul in the UK.

[@PaskMakes]

That's awesome Paul! I did mention in the plans what bit I use, it's a 1/4" (6.3mm) shank and diameter, the length is 65mm. :)

[@paultay23]

Cheers Neil, yep found the reference to the bit... now i need to find one at the right price...

[@livinlos1]

paultay23 Paul what router did you buy to use?

[@donaldmoore5363]

Pask, just found your channel and really appreciate your workmanship and creativity! Question on using this tool (and this is no doubt splitting a fine hair): Is there some particular advantage to moving it left and right as you plunge it in? At first glance, it would seem like a simpler approach would be to rotate the tool to one side, plunge it all the way in, pivot the tool and then pull it out. Have you experienced or would you expect any problems with that approach?

[@stich1960]

Hmm I was about convinced to buy a 200 something jig but honestly your design is kind of nice. How has it held up?

[@stephengriffith1605]

Hi I have just found you you tube channel I was wondering what was the make and model of the router you used. I like this a lot and am going to give it a try with your help. Might need to ask you a question or two ok Thank you Stephen

[@PaskMakes]

No worries Stephen - although the plans are pretty comprehensive. The router is a Renegade (cheaper brand), no idea of the model but most laminate trimmers are pretty much the same. :)

[@Mr9ballin]

Love your videos! You got a talent and inspire me however I have a challenge for you on an antique that you can hardly find anymore. The Cutawl! What are your thoughts on taking a newer palm router and re creating one? I have put some thought into it but haven't the slightest clue on where to begin. Thanks and keep youtubing!

[@buffalojones341]

How has this been working Mr. Pask? Anyone else make this?

[@TakamiWoodshop]

Gidday Neil - quite the creation that one ! v. nice indeed!! Was meaning to ask on shop stool other night but what is that yellow laminate stuff? (where from etc) You used it on yer jointer jig 'n I'm planning on making one of them.. and heck - one of these beauties as well - thanks for putting out plans m8 - that is above and beyond! cheers, Rob

[@PaskMakes]

Thanks Rob! The laminate is what you find on kitchen doors and table tops. Not used so much these days. It's sometimes known as laminex or formica. Not the easiest stuff to find but I've bought offcuts from a few different cabinet making workshops. That's probably your best bet. :)

[@ElizabethGreene]

@18:42 that's gorgeous.

[@davexb6595]

Awesome project Neil. I'll have to download your plans just as a way to contribute to your work. What router did you use? I'm in Australia.

[@PaskMakes]

Thanks Dave! It's a Renegade trim router from Trade Tools. Any trim router would work though! :)

[@RVLtn141]

Well done mate, hopefully I can jump into this project soon. What router brand did you use?

[@MrJohnnyboyrebel]

I must conFESs This will sOOn be your most popuLar video! Brilliant design and execution.

[@ronnakeil3313]

Nice

[@SirNarax]

The audience questioning you is a sign of an engaged audience.

[@adroidattrix]

Great video ! The link to the plans is broken though.

[@ParleysWoodedJourney]

Here's a link that works. www.paskmakes.com/plans/p/handheld-mortiser

[@mikeshomesteading8869]

When you dont want to pay $1500 for a festool 😂😂. Great build live all of your scrap wood builds and other projects.

[@TrotterG]

Very cool as always! Do you think it would be reasonable to make this as an alternative to a Festool domino jointer, if the goal is utility and not necessarily enjoyment of making your own tool? I've been interested in one for a long time but I just can't bring myself to drop $1k on one.

[@PaskMakes]

Thanks Grant! I reckon the real thing would be better and more enjoyable to use however this one still does a great job and is still a pleasure to use. How much you think you'll use it is the question I'd ask, if very often and you can afford it then buy the real thing! :)

[@TheTimutube]

Hi my friend.great build.what bit would you recommend I use.kind regards tim

[@PaskMakes]

Thanks Tim! You would need a spiral upcut bit. :)

[@al9094]

I don't see a bandage on your hand so when you make the tapered mortise reamer be careful it is going to cut your hand go watch the video so you don't get cut this time

[@jimcooney9019]

is there anyway if you can look and tell me if I actually made the purchase I can't seem to find my purchase and I can't seem to find my download I may have screwed it up I need can you confirm that I have or have not purchased it . CAN YOU HELP ME

[@PaskMakes]

I just checked Jim and you did, I just sent you an email! :)

[@MichaelMcClelland1]

Huh. A wooden linear "bearing." Very clever.

[@marcdewilde518]

To me you are the Australian version of Mathias Wandel..ATB Marc - Belgium

[@daisycorta3340]

Cnc plans?

[@PaskMakes]

Sorry, one day I will get into cnc, I reckon it would be fun! :)

[@andrewdrozd847]

Sir... In 20 seconds you just explained how loose tenon cutters work, including the vaunted Domino, for which I've not found a good explanation of why it does or doesn't cut wedged mortises (does it have a side to side linear motion? Were beloved family pets sacrificed to fuel its dark magic? Just shut up and give us your money!) Short answer, it will have dished ends, but good close contact on the tenons, and that green lights this type of jig/accessory design for me.

[@ickea.3441]

Top

[@davogifman542]

As of Oct. 31st, 2019 [64] Festool board of directors didn't like this video. 😆 😎

[@deunan00]

You save me a 2000 in my country, Thanks

[@crystalsoulslayer]

Who's got two middle fingers and will not be giving Festool his money? :)

[@RIPPER334]

:Festool has left the chat:

[@Thalarctos.]

💖

[@johnshick4303]

i love your videos but alas i do not have so many of the tools you have, especially the metal working tools, nor an air gun for the brads, I do have an electric brad driver but i think its nit nearly up to the brads your using, i have tried to sink them deeper into the surface but half the time they just bend over and look like shit, It would be good to see videos that feature the tools we weekender are most likely to have though there is pleanty there already, keep up these wonderful and very clear videos the are as far as i am concerned the most accessibe and best for the not the brightest bulb in the book eighty year ol amateur. Thanks so much , I now have you to add to my list of super talented Aussies along with that kid christian li and the two violing comics two set violin maybe I should visit Australia and leave my comfortable peoples republic of california :-)