Kubota D902 Diesel - Bogging Down, Blowing Smoke

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Pete's Garage

Pete's Garage

Күн бұрын

Пікірлер: 426
@paulkennedy9824
@paulkennedy9824 5 жыл бұрын
Great description of the diesel motor and how it works . Just a little too simple for the average home owner . You are very skilled at mechanical work. Thanks
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks Paul, it's worth trying, you never know unless you try.
@paulcalif
@paulcalif 6 жыл бұрын
I ended up swapping my injector pump for a known good pump and now the engine runs great. I went on to completely dismantle the original pump, and lapped the mating surfaces with diamond lapping compound. That pump works now too. Thanks for the encouragement.
@PetesGarage
@PetesGarage 6 жыл бұрын
That's a great idea. These engines are very simple and easy to work on.
@ryy597
@ryy597 4 жыл бұрын
may i ask why you decide to change your pump?
@paulcalif
@paulcalif 4 жыл бұрын
@@ryy597 I had two engines (in light towers). One ran great, the other one barely ran and smoked alot. I swapped fuel pumps, no difference. Swapped filters, fuel and air, no difference, finally, I swapped the injector pumps and the problem moved from one engine to the other.
@ryy597
@ryy597 4 жыл бұрын
@@paulcalif so if it runs good than i shouldn't mess with it?
@ChooChooRooter
@ChooChooRooter 2 жыл бұрын
This is exactly what my Kubota k008 is doing we going to give this a try thanks for the great video
@PetesGarage
@PetesGarage 2 жыл бұрын
Glad to help
@Joe-wy2bn
@Joe-wy2bn 4 жыл бұрын
I had to replace the injection pump on my bobcat 463. Same engine as here. A rebuilt pump cost about $350. Bobcat wanted over $3,000 to do the job. Took me about 2 hours
@PetesGarage
@PetesGarage 4 жыл бұрын
Awesome!
@JuhaErkkila
@JuhaErkkila 4 жыл бұрын
Thank You for this awesome and simple six minutes video. Was seeking some info about removing Kubota injection pump and now I found it. Thanks! :)
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks my friend
@BiffsEquipment
@BiffsEquipment 5 жыл бұрын
Your a good diesel mechanic I can tell. Nice work this was very interesting. I have a D902 on my Kubota BX I love watching videos like this thanks.
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks my friend
@oceha2887
@oceha2887 4 жыл бұрын
Wow great quality of video and interesting info, right to the point with a smooth delivery. Thanks bud
@PetesGarage
@PetesGarage 4 жыл бұрын
Much appreciated!
@jeffreyyoung2111
@jeffreyyoung2111 4 жыл бұрын
Thanks a bunch I have a yanmar ex3200 that happened to me a couple days ago. now I fix it. Thank you Pete
@PetesGarage
@PetesGarage 4 жыл бұрын
Awesome, good luck
@I-can-do-IT.
@I-can-do-IT. 3 жыл бұрын
I have a F2880 mower with the D1105 diesel and it has started the blueish smoke and low power. Thought it might be injectors but this seams more accurate. I am no way a mechanic, so your video here has helped me.
@PetesGarage
@PetesGarage 3 жыл бұрын
Glad it helped
@I-can-do-IT.
@I-can-do-IT. 3 жыл бұрын
@@PetesGarage was there an option to replace the spring in the pump or do you have to replace the whole pump?
@PetesGarage
@PetesGarage 3 жыл бұрын
You can change the springs, but I could not get the part number and he needed the mower for his business
@jmcenterprises9591
@jmcenterprises9591 7 жыл бұрын
Interesting, diesels are mostly a mystery but this looked easy. Thanks Pete.
@PetesGarage
@PetesGarage 7 жыл бұрын
It was easier than I thought. They are not that difficult
@winstonpoplin
@winstonpoplin 6 ай бұрын
Mechanical diesel engines are one of the simplest engine types that exist.
@FarringtonDS
@FarringtonDS 3 жыл бұрын
Sir, you do a great video. Clean style and easily understood. 5***** from this new subscriber!
@PetesGarage
@PetesGarage 3 жыл бұрын
Thank you my friend
@markparker4032
@markparker4032 4 жыл бұрын
Thanks Pete. Nice Job. I had a similar issue with my L3940 Tractor.
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks Mark
@wkeeler2
@wkeeler2 2 жыл бұрын
Fantastic Pete, Thanks
@PetesGarage
@PetesGarage 2 жыл бұрын
Very welcome
@jorgitoturbo110
@jorgitoturbo110 3 жыл бұрын
Very helpful, thanks Pete good job!
@PetesGarage
@PetesGarage 3 жыл бұрын
Very welcome
@CSHUNT83
@CSHUNT83 4 жыл бұрын
Nice video. Wish I found this prior to diving into my pump. Similar kubota 3 cylinder in a jacobson turfcat. Hadn't ran in 10+ years, water in the fuel. I pulled the injector pump out. I was difficult to get out because the throttle slider was frozen and it ended up breaking on the gears that rotates the plunger inside. (slightly older design to yours). Called kubota, they tell me that dont sell parts for the pump but they would end up sending it to a diesel shop like D&W. These guys were great. Similar problem with finding parts, I send in some pictures of the pump and have the parts the next day. Got the thing running after a bit of time. Wish there were some videos of pump assembly, trade secrets i believe. Hi from Alden
@PetesGarage
@PetesGarage 4 жыл бұрын
Yeah, diesel engines are always a huge secret. Big money in fixing them
@rickrascon6487
@rickrascon6487 6 жыл бұрын
Damm starts right up good job sir
@PetesGarage
@PetesGarage 6 жыл бұрын
At least I hope they do
@chevy6299
@chevy6299 7 жыл бұрын
Awesome sleuthing Pete.Not a bad price for a new fuel pump I've seen rebuilt ones go for over 1500.
@gregh7457
@gregh7457 7 жыл бұрын
he didn't rebuild the whole pump, just part of it.
@PetesGarage
@PetesGarage 7 жыл бұрын
I did not rebuild the pump at all, I bought a new one.
@PetesGarage
@PetesGarage 7 жыл бұрын
It's amazing what they go for
@dmmaddex
@dmmaddex 5 жыл бұрын
Nice repair.
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks my friend
@NaturebyGus
@NaturebyGus Жыл бұрын
Just out of curiosity why replacing the entire pump instead of just the broken spring?
@PetesGarage
@PetesGarage Жыл бұрын
I could not find the spring part number and he needed the machine quickly
@kimmer6
@kimmer6 5 жыл бұрын
The injection timing is set by adding or subtracting the shims under the injection pump. This Kubota has fixed timing like most lawnmower gas engines. A lot of automotive diesel injection pumps have variable injection timing. I installed a Kubota 905 diesel in a Geo Metro and it had driveability issues because of the fixed injection timing.
@PetesGarage
@PetesGarage 5 жыл бұрын
Interesting, I can see how that would work.
@redfuel6bt
@redfuel6bt 2 жыл бұрын
I was thinking about doing the same, 3cyl kubota in a geo , did you ever get it right? How is the power? Could a turbo be added? Milage? Thanks would appreciate some info, did you build a adapter?
@kimmer6
@kimmer6 2 жыл бұрын
@@redfuel6bt Power...terrible. Going from 54 hp to 24 hp makes it a flat land vehicle only. I forgot about the car long ago but still have it. It's not a simple swap at all. Nothing fits. I built the adapter, modified a Suzuki Swift flywheel, clutch, starter, and had to make a vacuum pump to work the brakes. The oil pan hangs low and needs mods to provide clearance. The worst part is that the oil filter is exactly in the way of the right axle. A complex adapter needed to be made to switch it over to the front side of the engine. The fixed timing injection pump makes driveability poor. The governor had to be modified to hit 3600 rpm from fixed 1800. When you were ready to shift and hit 3600, the power cut back completely. But it got around 70mpg during the week I tested it. The registration expired and California would not renew it without the original engine. I have a turbo but it still sits on a shelf. I used to build random things like that but nearing age 70, no longer have the interest. I build solar generators for fun now.
@kimmer6
@kimmer6 2 жыл бұрын
@@redfuel6bt Here it is....built 14 years ago! kzbin.info/www/bejne/np-kgHlnl7SGeJo Here's another random video from 2016 when someone bet me it wouldn't start. kzbin.info/www/bejne/eJmlfH-Xnb1plZI
@kimmer6
@kimmer6 2 жыл бұрын
@@redfuel6bt Since you clearly like Cummins and off road.... here's my boat after converting it from a slow inboard to a stern drive with Chevy 6.5 turbo diesel. I still have the boat in storage and doubt that I'll ever run it again. Boats were fun for years but I'm over it. Note the air horn dongle. It once hung from a friend's Dodge Cummins before he rolled it 3 or 4 times. The old Perkins 47 horsepower diesel that came out of the boat went into her old wooden 28 foot Tollycraft cabin cruiser...very slow, 8mph, but got us around the NorCal Delta at 1.25 gallons per hour. That's cheap boating. kzbin.info/www/bejne/mXXcgpKMmr9-rpI
@ThePlowGuys
@ThePlowGuys 5 жыл бұрын
So why was it you didn't just replace the spring and re-install?
@PetesGarage
@PetesGarage 5 жыл бұрын
Nobody would give me the part number, but I've since found it.
@justinlafon1953
@justinlafon1953 5 жыл бұрын
@@PetesGarage where did you find them
@manic_tinkerer
@manic_tinkerer 4 жыл бұрын
@@justinlafon1953 just for anyone wandering along after, you can buy the pump rebuild kits on ebay now, search for "Overhaul repair kit for 3 cylinder NP-PFR3KD50, NP-PFR3KD55, NP-PFR3KX55 " - I just bought one ready to sort my D1105 out for the same issue.
@rickcuttress1392
@rickcuttress1392 2 жыл бұрын
thanks so much,that was the exact problem with my old KX41 excavator
@PetesGarage
@PetesGarage 2 жыл бұрын
Thanks Rick
@jrac863
@jrac863 6 жыл бұрын
u should always do a compression and leak down test before tearing into the engine
@PetesGarage
@PetesGarage 6 жыл бұрын
I always do. Since I found the broken spring in the pump I took the head off to take a quick look inside, it was a 30 minute job.
@oiu7890
@oiu7890 3 жыл бұрын
@@PetesGarage What should my compression pressure be?. What should my leak down be?
@ronaldfulton1175
@ronaldfulton1175 3 жыл бұрын
@@oiu7890 Factory specs...new...512-583#
@jonathanbosco8458
@jonathanbosco8458 7 жыл бұрын
Happy New Year Pete the amazing engine man. Thanks for the video
@PetesGarage
@PetesGarage 7 жыл бұрын
Thanks Jonathan
@dustygadsby522
@dustygadsby522 5 жыл бұрын
Good job sir, nice clean work and good personality. I'll subscribe
@PetesGarage
@PetesGarage 5 жыл бұрын
Thank you and welcome Dusty
@pauldicus1530
@pauldicus1530 4 жыл бұрын
Great job thank you for sharing.
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks for watching!
@lionsdejudah
@lionsdejudah 5 жыл бұрын
Thanks Pete, awesome info!
@hugovelazquez3952
@hugovelazquez3952 9 ай бұрын
Nice video I have a 2012 kubota d902 wich blows white smoke on startup after it warms up it goes away brand new injectors and glow plugs
@PetesGarage
@PetesGarage 9 ай бұрын
Slight fuel obstruction
@jeffcee9457
@jeffcee9457 Жыл бұрын
Thanks for sharing Pet do you have a video how you take off the head
@PetesGarage
@PetesGarage Жыл бұрын
I do not, but it's pretty simple
@danielroachnebo
@danielroachnebo 6 жыл бұрын
I would recommend always adjusting the valve lash if you have removed the head or rocker assembly even if you keep the push rods in the same locations, it never a good idea to assume the valve lash is correct.
@PetesGarage
@PetesGarage 6 жыл бұрын
Excellent point, thank you for the comment
@esandave
@esandave 5 жыл бұрын
all so ck fuel pump timing that is what the shims are for on fuel pump base
@trader891
@trader891 5 жыл бұрын
Good to know. You got right to the problem. I have that engine.
@PetesGarage
@PetesGarage 5 жыл бұрын
It was a good one to find
@brianminghella3312
@brianminghella3312 5 жыл бұрын
Excellent. Got a 902 in my kubota. Runs great, no smoke.
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks Brian
@RayRay-ov7uw
@RayRay-ov7uw 7 жыл бұрын
Thanks for sharing
@PetesGarage
@PetesGarage 7 жыл бұрын
Thanks Ray
@BensWorkshop
@BensWorkshop 5 жыл бұрын
Interesting video Pete. I've acquired an engine in the same range to rebuild in part for entertainment and also to do an engine rebuild video for my channel (and have found the workshop manuals online). Just a point of note that the D902 is one out of a series of similar engines, including the one I bought (a D662), D722 and the D902. They seem to also use the same pumps on engines like the Perkins K103-07 3 cylinder diesel (Which I've also bought). Presumably the same issue would apply to those and indeed all similar diesels.
@PetesGarage
@PetesGarage 5 жыл бұрын
Lots of parts are common and similar. I had to use a part number that was not exactly the same.
@pointseeker
@pointseeker 2 жыл бұрын
I have an issue with an exmark that has this issue. Someone rubuilt the blown motor and it has never started since ill be running some tests tomorrow. The theory there was more than likely a fuel issue before and someone tried to start it with ether and blew a rod out-of the side of the block. I just hope the guy rebuilt it correctly.
@PetesGarage
@PetesGarage 2 жыл бұрын
Good luck
@stevenreid7165
@stevenreid7165 2 жыл бұрын
Hay Pete I have a Bx 2350 and on my number one injector line I cracked it loose to see if I was getting fuel so I tiended it back and now it won't stop leaking it drips
@PetesGarage
@PetesGarage 2 жыл бұрын
You'll have to loosen and reseat the fuel line in the injector
@xyzabc3659
@xyzabc3659 5 ай бұрын
Curious, why couldn’t you have just gotten a new spring and replaced that in the old pump?
@PetesGarage
@PetesGarage 5 ай бұрын
Yes, but nobody would give me the part number, there's more money in selling the pumps
@joebaker3058
@joebaker3058 3 жыл бұрын
Good job
@PetesGarage
@PetesGarage 3 жыл бұрын
Thanks
@fanmrfoxx7487
@fanmrfoxx7487 2 жыл бұрын
I am curious, couldn't you have just replaced the spring? or all 3 springs with new ones? Excellent video, I appreciate the work you put in here.
@PetesGarage
@PetesGarage 2 жыл бұрын
Yes, if I had the part number I could have. Thank you
@ThisOldMan-ya472
@ThisOldMan-ya472 2 жыл бұрын
For the wear and price, I would order three new springs. There is very little wear otherwise, cam lobes were good.
@corbinhammond1371
@corbinhammond1371 3 жыл бұрын
thank you I have a D1105-e but I think this would help bc they are very similar engines and the injection pumps look and operate very similarly so thank you
@PetesGarage
@PetesGarage 3 жыл бұрын
There are very similar
@Dean-f5g
@Dean-f5g Жыл бұрын
I can’t get the injector pump out that lever that runs the slot, will not move to remove the injector pump. any idea
@PetesGarage
@PetesGarage Жыл бұрын
That's probably the problem. Keep working it to break it free
@SkalsMaskinfabrik
@SkalsMaskinfabrik 4 ай бұрын
We have the exact same machine SCAG Turf Tiger II with Kubota. It blew the head gasket once and even cracked the top due to overheating. Now maybe it has done it agian. It keeps overheating almost immidiately. What can be wrong?
@PetesGarage
@PetesGarage 3 ай бұрын
Blockage in the system somewhere, radiator, block, hose, maybe the pump isn't working right
@Aquariance01
@Aquariance01 7 жыл бұрын
Beautiful
@BTGCTechSupport
@BTGCTechSupport Жыл бұрын
great video, thank you for the information.
@PetesGarage
@PetesGarage Жыл бұрын
Glad it was helpful!
@RaztechPowersports
@RaztechPowersports 5 жыл бұрын
Great info 👍🏻
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks Brad
@wrongwayround359
@wrongwayround359 Жыл бұрын
You'd have to do the valve adjustment anyway, the head gasket wouldn't necessarily be exactly the same height and will affect the distance from the camshaft to the rockers
@PetesGarage
@PetesGarage Жыл бұрын
That's true
@kayvonmansouri
@kayvonmansouri 4 жыл бұрын
why didnt you just change the spring?
@PetesGarage
@PetesGarage 4 жыл бұрын
I tried, nobody would give me the part number or sell me one. The diesel parts industry is very different
@kayvonmansouri
@kayvonmansouri 4 жыл бұрын
@@PetesGarage Well nice fix!
@dangerdanger7311
@dangerdanger7311 7 жыл бұрын
Hi Pete, why didn't you just replace the springs and or new injector instead of purchasing a new pump?
@PetesGarage
@PetesGarage 7 жыл бұрын
Diesel engines are considered industrial. I would have rebuilt the pump, but the part numbers are not made available and parts are impossible to find without being a distributor. It's kind of a huge money racket.
@dangerdanger7311
@dangerdanger7311 7 жыл бұрын
Gotcha
@brucejones2354
@brucejones2354 7 жыл бұрын
Also the separate pumps have to be calibrated so that they pump the same amount of fuel per stroke, and without a service manual for the PUMP it is very difficult to get it right. Best to have it overhauled by a shop that specializes in fuel pumps, or do as Pete did and just buy a new one.
@davidblalock9945
@davidblalock9945 7 жыл бұрын
I had this same issue with my pump. I took the pump to my local tractor supply. they swapped it from a rebuild they had on the shelf. $125 bucks after core. I was out the door 15 min, back to mowing in about an hour.
@jamespalmer9556
@jamespalmer9556 7 жыл бұрын
Petes Garage i wouldnt have trusted just replacing the 1 broken spring either, highly possible and probable that the other two springs would go bad too, so i agree you made the right desicion in putting a whole new pump on
@AdeReeves
@AdeReeves 5 жыл бұрын
For ref the pumps / heads are shimmed for engagement...we used to produce these under licence as a Perkins compact engine and the engagement depth varied from engine to engine...you got luck here but could have easy over fuelled
@PetesGarage
@PetesGarage 5 жыл бұрын
Interesting, thanks
@dougsanders5717
@dougsanders5717 4 жыл бұрын
i have an f2000 with a d950 motor. i recently had similar issues with smoke and diminished power. just to see what would happen i added sea foam and hoped it was a stuck injector. 15 mins later it returned to normal power with no smoke. i got lucky but more times than not start with the simple things first. nice video thx.
@chuckcafiero4546
@chuckcafiero4546 3 жыл бұрын
I need your expertise on a 4010 diesle Kawasaki mule,runs for 5 minits starts to smoke and runs out of power,and always restarts after 20 minits,help!
@PetesGarage
@PetesGarage 3 жыл бұрын
Check the fuel supply first. Try running it right out of a separate can of fuel to eliminate the entire fuel supply system.
@TheFirstGamingYT
@TheFirstGamingYT Жыл бұрын
I have the same engine and I had the crown of my sleeve chip causing it to smoke and burn oil.
@swflcichlids6879
@swflcichlids6879 5 жыл бұрын
Take a temp gun run the engine and check which exhaust port on the manifold is cooler before removing head
@PetesGarage
@PetesGarage 5 жыл бұрын
Good idea
@taintedbyuful
@taintedbyuful 2 жыл бұрын
Hi, I have a question. I recently cracked my head and had it replaced along with the injectors. But it still blows smoke on first crank and under load???
@PetesGarage
@PetesGarage 2 жыл бұрын
Check the fuel supply
@taterbug1357
@taterbug1357 4 жыл бұрын
I know this video is 3 years old but here goes. I removed the injection pump and everything looked fine. I reinstalled, but I'm not sure if i lined up the pin into the shuttle. I had the injectors tested and 2 were bad and 1 barley working. So i changed them out and started it up. The engine is now making a clicking noise i didn't hear before, and smoking more than before. Could i just take the injection pump off and try to reset, or will the timing be off now?
@PetesGarage
@PetesGarage 4 жыл бұрын
You have to check the lifters on the pump
@earlanderson5035
@earlanderson5035 5 жыл бұрын
Your video is wonderful. I found it by accident and it was very well done. I have a Kubota RTV and I have questions about the hydrostatic transmission if you work on them I would love to see a video on it.
@PetesGarage
@PetesGarage 5 жыл бұрын
Thanks Earl....I have not worked on them yet.
@T34theAmericanheavy
@T34theAmericanheavy 5 жыл бұрын
Most small block Kubota engines are the same, have 2 of them. My question is why didn’t you just replace the spring or just the single injector?
@PetesGarage
@PetesGarage 5 жыл бұрын
I could not find the right part number at the time. I have found it since.
@dustintunis9347
@dustintunis9347 3 жыл бұрын
@@PetesGarage - Any chance you still have that part number? I haven't pulled my pump yet to confirm it, but my bx2200 is smoking and down on power as of today, I just replaced my 3rd hydraulic hose in a week and now it's not running right.
@MetaView7
@MetaView7 4 жыл бұрын
Thank you!
@PetesGarage
@PetesGarage 4 жыл бұрын
Welcome!
@williamlott7612
@williamlott7612 Жыл бұрын
Pete, D722 blowing smoke out of valve cover vent hose not from exhaust. Any ideas?
@edwardkennedy9919
@edwardkennedy9919 3 жыл бұрын
Why did you take the cylinder head off'
@PetesGarage
@PetesGarage 3 жыл бұрын
To check if the head gasket was ok
@lonecedarfarm
@lonecedarfarm 4 жыл бұрын
I have a N.H. tractor that when replacing a fuel filter i had trouble with it being airlocked. finally got it running but when i engage the blades tractor blows black smoke and bogs down. what should i check next? Thanks
@PetesGarage
@PetesGarage 4 жыл бұрын
Blockage in the fuel tank
@FlyingAceAV8B
@FlyingAceAV8B 3 жыл бұрын
I have a similar issue with my mahindra 2015HST. I’ve replaced the injectors without improvements. Next is the solenoid fuel pump, which I’m going today. I will also clean the fuel tank when I do that. If it doesn’t change anything though, I will break into the injection pump and change the head gasket while I’m at it. My only fear is valve clearance. I know nothing about it and I’m worried about screwing it up when I reassemble it. Do you have any advice here?
@PetesGarage
@PetesGarage 3 жыл бұрын
If you don't rotate the engine with the head off you have nothing to worry about
@FlyingAceAV8B
@FlyingAceAV8B 3 жыл бұрын
So ended up taking it to a shop. There is at least one bad cylinder and they’re gonna tear it down. Hopefully it’s just one set of rings.
@PetesGarage
@PetesGarage 3 жыл бұрын
Good luck my friend
@howardhaberern5686
@howardhaberern5686 2 жыл бұрын
I was watching your video and thanks for doing it. My G4200 started with a leak on the manifold for the injection pump. I replaced the gasket but still had the same leak plus picked up a leak on one of the injectors. I replaced the two "O" rings on the injector and installed another gasket. I still have the leak, it loks like it might be oil with gas coming out. The motor tries to start a little but never does run plus the leak comes out at the gasket. Is there a chance that I am pressurizing the motor due to an injection pump leak and forcing the oil-gas out? Hopefully you will have the time to assist me.
@PetesGarage
@PetesGarage 2 жыл бұрын
If an injector is leaking it will pressurize the cylinder and prevent it from starting
@javierquintero1210
@javierquintero1210 7 ай бұрын
Hello, I have a kubota D902-6E3198 carpet cleaning engine and I am getting a lot of black smoke and the power of the engine drops when I accelerate it and we putit to work, what do you recomend I do?
@PetesGarage
@PetesGarage 7 ай бұрын
That's a tough one. Could be anything from water in the fuel to a stuck valve
@handyhenry8654
@handyhenry8654 3 жыл бұрын
Thanks!
@PetesGarage
@PetesGarage 3 жыл бұрын
You bet!
@Dlong54
@Dlong54 6 жыл бұрын
I had a power loss problem I found number 3 cylinder (that's the cylinder if your standing in front of the engine looking toward the rear of the engine), was dead, and also had a loud clatter noise in the rear of the engine. I pulled the injector out of number 3 cylinder and done a compression test which resulted in a real low compression reading. Just for the fun of it I took a piece of bailing wire about a foot long and lowered it into the cylinder until it touched the top of the piston then I reached around to the front of the engine and grabbed the pulley and turned the pulley back and forth and found I had to turn the pulley as much as two inches in either direction to get any response out of the piston. Immediately I knew where the clattering was coming from and the cause of the misfire and low compression. So I pulled the oil pan off and found the rod bearing had spun and the rod itself was bent in the number 3 cylinder. So at this time I'm in the middle of rebuilding it. Just wanted to share my story on how I diagnosed my engine problems.
@PetesGarage
@PetesGarage 6 жыл бұрын
That's really cool, sorry it will be so much work.
@Dlong54
@Dlong54 6 жыл бұрын
@@PetesGarage Thank you I enjoyed your video on the fuel pump problem!
@mirocabraja5128
@mirocabraja5128 3 жыл бұрын
I have a kubota mini dumper kc70 with single cylinder diesel air cooled and it's having the exact same symptoms. Any suggestions.
@PetesGarage
@PetesGarage 3 жыл бұрын
Check the same things first
@domantor11
@domantor11 3 жыл бұрын
No matter what year of the engine if you crank it over without the pump on will the timing be fucked?
@PetesGarage
@PetesGarage 3 жыл бұрын
No
@hasmiksargsyan800
@hasmiksargsyan800 5 жыл бұрын
Great video. If there is a black smoke instead of blue, what could the problem be ? Could it be the fuel injectors ?
@PetesGarage
@PetesGarage 5 жыл бұрын
Black smoke is fuel so the injectors are a good place to start
@hasmiksargsyan800
@hasmiksargsyan800 5 жыл бұрын
@@PetesGarage Thanks for your response. But its not constant, it happens when I first start the engine and then when I give more throttle.
@khedashnankoo3500
@khedashnankoo3500 3 жыл бұрын
I am getting a problem my D600 keep giving blueish white smoke but engine runs fairly good other than that
@rickc2222
@rickc2222 4 жыл бұрын
I have the D905 (similar) in a Vermeer S600TX mini skid steer - manual says oil change with filter is 5.1L. dipstick shows waaaayyyy over full. removed about 1.5l and its just above the full mark - is the shallow oil pan common on these? Pretty sure that mine has a shallow oil pan and Vermeer forgot to change it in their manuals. any damage likely from being run overfull? it ran a long time as previous oil change shows it had way too much in it as well.
@PetesGarage
@PetesGarage 4 жыл бұрын
If it didn't cause a leak there is no damage.
@ralph9987
@ralph9987 3 жыл бұрын
well done!!
@PetesGarage
@PetesGarage 3 жыл бұрын
Thanks
@coryboyd7958
@coryboyd7958 10 ай бұрын
Pete why didnt you just put new springs in?
@PetesGarage
@PetesGarage 10 ай бұрын
I could not find the part number and the owner needed the machine back running quickly
@KeyserSoze5421
@KeyserSoze5421 Жыл бұрын
What process did you do for bleeding the fuel after putting it back together?
@mikewest712
@mikewest712 4 жыл бұрын
Got a question. My 902 revs down at shutdown from full throttle. Should it not just die as soon as i turn the key off no matter the rpms?
@PetesGarage
@PetesGarage 4 жыл бұрын
IT should
@mikewest712
@mikewest712 10 ай бұрын
Fuel shutoff linkage was wallered out. ​@@PetesGarage
@Portispro
@Portispro 3 жыл бұрын
Just wonder,, why did it blow blue smoke? Shouldn't that be black smoke?
@PetesGarage
@PetesGarage 3 жыл бұрын
Starving for fuel, lean
@planeflyer21
@planeflyer21 7 жыл бұрын
Thanks, Pete! How about some VW 1.9/2.0 TDI Diesel work? I'm considering converting the old '99 Ford Ranger to that setup.
@davidblalock9945
@davidblalock9945 7 жыл бұрын
OM616 or 617, much better engines.
@planeflyer21
@planeflyer21 7 жыл бұрын
I've looked at those Mercedes engines plenty. There is nowhere even close to the aftermarket that there is for VW TDIs. Plus, in my engine compartment, that means lots of cutting and welding and custom fabbing.
@PetesGarage
@PetesGarage 7 жыл бұрын
I do the work as I get 'em. If I get one, sure I'll do it
@skylinefever
@skylinefever 7 жыл бұрын
There is a large variety of VW 1.9 and 2.0 TDI engines, which one are you looking for? Many people prefer the ALH code engine.
@kfstreich4787
@kfstreich4787 6 жыл бұрын
planeflyer21 a kubota V2203 engine with a turbo does well as well in a small truck
@hey.you.in.the.bushes
@hey.you.in.the.bushes 3 жыл бұрын
Might be a dumb question but why replace the entire pump and not just the spring?
@PetesGarage
@PetesGarage 3 жыл бұрын
I tried and looked for a couple hours, nobody had a spring and he needed the machine to make money
@Peterowsky
@Peterowsky 5 жыл бұрын
Very nice that you put this out. Should the radiator be shaking like that?
@PetesGarage
@PetesGarage 5 жыл бұрын
No, it should not, it needs new mounting bushings. I told the owner
@George_Gautier
@George_Gautier Жыл бұрын
Hi, thanks for detailed video. I had a problem in my gen, when I started it go to full acceleration and I had to cut the fuel for turn off. Could be the rack governor loose in any way and stuck in high RPM? Any advice? Thanks. Is a Cummins onan 7500 with kubota 3 cylinder engine
@PetesGarage
@PetesGarage Жыл бұрын
A loose governor will do it
@travismercieca198
@travismercieca198 4 жыл бұрын
mi kubota at hi revs has oil coming out from overflow and eventually bogs down any ideas
@PetesGarage
@PetesGarage 4 жыл бұрын
Could be many things
@paulkivisto9060
@paulkivisto9060 Жыл бұрын
Denso IC regulator 16678-64014 12V 45A 10021-4732 That's my Kubota D902 alternator, but because i have electric A/C what need 50 A the original alternator is too small. Do you know can i add bigger alternator to Kubota? Something 80 ampere one.
@PetesGarage
@PetesGarage Жыл бұрын
Sure you can
@Juan-bw3jp
@Juan-bw3jp 5 жыл бұрын
Hola, tengo un kubota que le cuesta arrancar en frio. Puede que sea la bomba de combustible? Tiene buena compresión y los calentadores andan bien.
@PetesGarage
@PetesGarage 5 жыл бұрын
Si
@johnmiller8006
@johnmiller8006 4 жыл бұрын
Pete, I have a B8200 and my pushrods bent and took the front end apart to find the cam, indler, and crank gears are chipped. What would cause this to happen. Thanks, John
@PetesGarage
@PetesGarage 4 жыл бұрын
Backfire or fuel vapor lock
@josevalles4954
@josevalles4954 5 жыл бұрын
Pete's Garge i have V1505 i rebuild the all engine new piston,new bearing,all gasket and new injection pump when start the engine sound like a knocking piston and blue smoke do you think i need replace the injectors?
@PetesGarage
@PetesGarage 5 жыл бұрын
Blue smoke is oil. You may have spun a bearing. Something is not right.
@josevalles4954
@josevalles4954 5 жыл бұрын
@@PetesGarage THANK you very much👍
@jeffreyhamilton819
@jeffreyhamilton819 2 жыл бұрын
How likely is it a 3 cylinder kubota head qill be cracked ? Thanks jeff
@PetesGarage
@PetesGarage 2 жыл бұрын
No likely unless it really overheated
@Megahegs
@Megahegs 8 ай бұрын
Can you not just replace the spring?
@PetesGarage
@PetesGarage 8 ай бұрын
You can, I could not find the part number fast enough and he needed the machine for his business
@alanshaw4655
@alanshaw4655 7 ай бұрын
@@PetesGarage instead of rehashing the same ole story over and over about the owner needing it back fast ?, how about just telling everyone here what the damn part number is for the spring ?, or..is this something you are keeping to yourself to bring in bizz ?. just tell us what the part number is for the spring plz !.
@ChecoArenas
@ChecoArenas 10 ай бұрын
Love video.question?was it making motor overheat before you did the work?
@PetesGarage
@PetesGarage 10 ай бұрын
It should not make it over heat
@richscott2952
@richscott2952 Жыл бұрын
Pete I have the Kubota D722 it overheated it’s in a lawnmower and it seems to be losing radiator fluid through the exhaust but you can’t see it. It’s just a black sooty smoke. Should I order a gasket and do what you did pull the injector thing and how do I find out what torque to set the head bolts back at?
@PetesGarage
@PetesGarage Жыл бұрын
Hopefully the block or head is not cracked.
@mikehenry5201
@mikehenry5201 3 жыл бұрын
Do we need to bleed the engine after installing a injector pump?
@PetesGarage
@PetesGarage 3 жыл бұрын
Yes
@davidwilson5723
@davidwilson5723 5 жыл бұрын
On a Kubota diesel -3 cylinder motor-I was told a new head gasket was put on recently. HOwever, when I put water in the radiator, oil came out the top of the motor-from the oil fill plug. Can you tell me what is wrong and how to fix it? Please and thank you so much. Dave
@PetesGarage
@PetesGarage 5 жыл бұрын
I have no idea, maybe they put in the wrong gasket or upside down
@JuanMartinez-ie6gv
@JuanMartinez-ie6gv 4 жыл бұрын
Why you replace the entire pump and not the springs?
@PetesGarage
@PetesGarage 4 жыл бұрын
I tried to get the part number for the springs, but it was not easy. The guy who owned the mower needed it fast for his business
@grumpyg9350
@grumpyg9350 4 жыл бұрын
Good job👍👍👍👍😷👏🏻
@PetesGarage
@PetesGarage 4 жыл бұрын
Thanks! 😃
@Rumeel12708
@Rumeel12708 7 жыл бұрын
Haha i love the mini blue cobra in the back!!!!
@PetesGarage
@PetesGarage 7 жыл бұрын
That's a Cobra trainer
@ryy597
@ryy597 4 жыл бұрын
is this common on these small kubotas? specifically the d902?
@PetesGarage
@PetesGarage 4 жыл бұрын
I don't know about common, it's the first I've done
@ryy597
@ryy597 4 жыл бұрын
@@PetesGarage thanks! im going to buy the same axact model for my garden tractor. i wanted to know if it was a good engine
@domantor11
@domantor11 3 жыл бұрын
How do you assure its in the shuddle? and also i threw my shims out and only remember there being 2 but i bought 3 0,20mm 0,25mm 0,30mm.. but what ones do i use and what torque did you do to the heads?
@PetesGarage
@PetesGarage 3 жыл бұрын
It does take patience to align the shuttle. The shims are for pump timing. I don't remember the head torque
@domantor11
@domantor11 3 жыл бұрын
@@PetesGarage do you know what order the shims go in ? I made a mistake and threw mine out like a dumbass. Not thinking lol. There was 3 of them and i have 3 new ones
@PetesGarage
@PetesGarage 3 жыл бұрын
The shims will be different for every pump. You might have to go with trial and error
@manuelfuentes5438
@manuelfuentes5438 3 жыл бұрын
Hello, what is the cylinder head torque for the engine please?
@PetesGarage
@PetesGarage 3 жыл бұрын
27.5 to 31.1 ft-lbs
@manuelfuentes5438
@manuelfuentes5438 3 жыл бұрын
thanks, I already added the torque 31 lbs, but I am leaking coolant through the cylinder head gasket into the crankcase, the gasket does not have Gasket?
@PetesGarage
@PetesGarage 3 жыл бұрын
I've had that happen, it ended up being the wrong gasket. You need an MLS gasket
@paulkennedy9824
@paulkennedy9824 5 жыл бұрын
Hi Mr. Mechanic: I have a kubota BX2370with a small three cylinder diesel. I have changed the filter -fuel pump and it still bogs down under a small load. Is there any advice that you may have??
@PetesGarage
@PetesGarage 5 жыл бұрын
Change the fuel in case there is water in it, and look in the gas tank for an obstruction blocking the fuel line.
@cmdrrgh
@cmdrrgh 3 жыл бұрын
Good chance your fuel jelled, you can go to a auto parts store and buy a can of fluid that immediately breaks this up. Costs about $30 not cheap but better than taking the tank off, also change your fuel filters. Kubota users two of them
@juanvaladez1408
@juanvaladez1408 2 жыл бұрын
where did you buy the injection pump??
@PetesGarage
@PetesGarage 2 жыл бұрын
Some online store
@stlevel15
@stlevel15 3 жыл бұрын
Expensive pump, why didn't you rebuild your old pump, seemed simple just replace the spring right?
@PetesGarage
@PetesGarage 3 жыл бұрын
Yes, but I could not get the springs and he needed it fast
@alexg8849
@alexg8849 4 жыл бұрын
if I run the engine with this condition, the lean condition will cause engine damage?
@PetesGarage
@PetesGarage 4 жыл бұрын
Lean is always bad
@bro_chacho
@bro_chacho 4 жыл бұрын
Pete, thx for the video..when I reinstall the pump it doesn't sit flush,, seems to be hovering and I have to push down to rescrew the Allen bolts. Is this normal?
@PetesGarage
@PetesGarage 4 жыл бұрын
Make sure the shuttle is lined up with the spool
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