DIY - 3kW Solar Panel System Installation - Step by Step

Budget 3kW Grid Tie Solar Panel System Installation With NEP Microinverters and K2 Systems Racking
Find More information for this project and others on my website: projectswithdave.com
Parts lists and diagrams link: drive.google.com/file/d/18fJJ...
Project components: projectswithdave.com/diy-sola...
K2 Systems Racking: www.santansolar.com/product-c...
NEP BDM600 Microinverters not currently available consider Enphase below: signaturesolar.com/nep-2-pane...
Enphase micro inverters: enphase.sjv.io/Kj5NKN
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My original install video: • DIY 9kW Grid Tie Groun...
My racking expansion video: • Easy DIY Solar Panel S...
My array expansion video: • DIY Home Solar Panel S...
My starter home battery backup Video: • Battery BACKUP for Hom...
My 120/240V 25kWh home backup: • DIY Split Phase Batter...
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Check out my other projects: projectswithdave.com/#projects
Recommended sources for Bifacial and Discounted Solar Panels: projectswithdave.com/solar-pa...
Solar & Off Grid Materials & Components: projectswithdave.com/components/
Recommend Tools For Solar: projectswithdave.com/tools/
Learn how to do your own DIY Solar System: projectswithdave.com/#edu-video
Sources for LiFePO4 batteries: projectswithdave.com/batteries/
Inverter Solutions: projectswithdave.com/inverters/
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For great prices on used and clearance solar panels use SanTan Solar: www.santansolar.com/product-c...
For large orders and pallet pricing fro SanTan, contact Alex (480-360-6203; or [e-mail] ) and mention EverydayDave for 5% off.
Best Value Source For Solar Panels and Batteries - Signature Solar: signaturesolar.com/shop-all/s...
Quality & Service Source for Batteries and Inverters- Current Connected: www.currentconnected.com/?ref...
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Disclaimers:
This video is for information purposes only, and does not constitute professional advice. Solar systems can and do involve dangerous electrical connections. If you do not have experience with electrical wiring, please seek professional support.
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Timestamps:
00:00 Intro
00:47 Materials
06:00 Racking Install
10:38 Module Layout
13:00 Microinverter Install
15:33 PV Module Install
19:19 Final Roof Electrical
21:14 Shed Breaker Panel Wiring
25:44 AC Combiner Box
30:04 System Power UP!
33:03 Conclusion

[@jvm3753]

Just a note: if you get a bucket of water, start your ground rod in the dirt, add water, ull rod back out, pour in water, shove the rod in and out a few times, pull rod out, pour in water, shove rod in, work it up and down, pull out, pour in water, and keep the process going. You'll be amazed how fast it will go down, even in hard dirt, without using a oat driver or sledge hammer.

[@ProjectsWithDave]

Thanks for the tip!

[@guillermomaguire5394]

yep...thats the trick....works really well

[@RadiantJasmin]

Yes, Thanks for the tip! I'm going to try it with my ground rods for my electric fence to keep the critters out of my vegetable garden!

[@Premier-Media-Group]

Yeah...Arizona hasn't gotten the memo about the water trick. #caliche

[@ChristmasEve777]

I did it the hard way too! Doh!

[@tomlampros7122]

One thing to consider: the areas of greatest uplift are along the edges and ridge of the roof. If possible, keep the array back from those edges ~12".

[@onlymise2758]

I'm a solar installer .............. Ya did a great job pal ............ very neat work ... Thank you from Dublin Ireland

[@OH8STN]

Absolutely outstanding. This was an incredibly educational video. I hope to be able to do the same thing after winter thanks for sharing and educating.

[@ProjectsWithDave]

Glad it was helpful!

[@bentheguru4986]

Pre-drilling holes into wood is something of an art. Many drill too bigger hole to suit the wood in use. Softer woods like pine only need small hole aroun half diamter at max. Harder woods like pre-drill that matches the diamter of the thread shank. Wood screws squeeze out the wood and compress it to make strong thread bite.

[@Suburp212]

Man, i hand installed 180 roof screws in a wooden roof by hand since my screw driver was not powerful enough to torque them in. Thiugh my ellbows would pop. Thanks for the video. Good to see.

[@chadmarkley]

Love your videos. You've been a major driver in me deciding to install my own 13kW system!!

[@ProjectsWithDave]

Awesome! I'm glad I could inspire you!

[@nttrung30]

This panel can put out close to 100 watts kzbin.infoUgkxOqI2yqX0XVrhR2BMJciTWrHJpG8FhJyg when positioned in the appropriate southernly direction, tilted to the optimal angle for your latitude/date, and connected to a higher capacity device than a 500. The built in kickstand angle is a fixed at 50 degrees. Up to 20% more power can be output by selecting the actual date and latitude optimal angle.The 500 will only input 3.5A maximum at 18 volts for 63 watts. Some of the excess power from the panel can be fed into a USB battery bank, charged directly from the panel while also charging a 500. This will allow you to harvest as much as 63 + 15 = 78 watts.If this panel is used to charge a larger device, such as the power station, then its full output potential can be realized.

[@zmarko]

Another interesting video, Dave! Also thanks for linking to the racking. It looks like it's very easy to use and sturdy.

[@ProjectsWithDave]

Thanks! The ground array racking was easy to install and I have had no issues with it even in 60+mph winds.

[@volodymyrzakolodyazhny7740]

The perfect design combined with the perfect explanation. Thank you!

[@ProjectsWithDave]

Glad it was helpful!

[@scottkolaya2110]

Excellent video. 32:12 Although the breaker is back-fed when it's turned on, the micro-inverter can't produce power on the terminal side if it's switched off. It's still good to mark it, but reason being, grid-tied microinverters only can amplify the grid's 60 hz signal. They do not have he capability of creating their own AC wave. You can think of them as a rudimentary 60hz audio amplifier being powered by the solar panels. That is how they stay "in sync" with the grid wave. They don't try to make their own 60hz and somehow keep that perfectly in sync.

[@kevcok8384]

Nice explanation, I always wondered how the syncing was done

[@wpherigo1]

Ditto. I wondered about that too.

[@anthonyrstrawbridge]

Can you post references or links. I'd like to read more about this specifically. ,✌️

[@scottkolaya2110]

@@anthonyrstrawbridge Sorry, but it's just 30 years of electrical engineering, reverse engineering equipment and reading schematics. I'm sure there is something out there if you google how a grid tie inverter works but I don't have any links handy. I do have a few taken apart in my basement that I've had to troubleshoot.

[@adykapa6752]

DAVE, The most complete, comprehending presentation on youtube by far!!! Hat Down

[@ProjectsWithDave]

Thanks!

[@retiredhandyman5217]

Incredible the work you have done Dave, and all by yourself. I encourage people to install solar panels. I already installed them through a company since I didn't dare to do it myself like you did and it was worth it. Greetings from Spain🙂

[@ProjectsWithDave]

Thanks! I haven't been to Spain yet, would love to visit your country sometime.

[@retiredhandyman5217]

Thank you Dave

[@stevenspencer9104]

Thank you brother. You just blessed my socks off with more inspiration. God bless you and yours.

[@cancerman3954]

🇨🇦 Excellent video. One of the best I have seen with a great parts list. Thanks

[@MANaboutTOOLS]

Awesome work on this project! Thank you bro!

[@rubenberrios418]

Well done 👍. Your video and insight just saved me thousands as I’m working on my own solar project. I’m grateful and wish you and your beautiful family the best. I have subscribed on your page and will be watching. All I need now is information on your vendor since I’m in Puerto Rico and prices here are unreasonable. Thanks again, Rubén

[@ProjectsWithDave]

Thanks! I'm glad it was helpful. If you are looking for micro inverters, there are lots of options. Just find a reputable company that serves your region.

[@matthewknight5641]

Thanks for the videos. Ive built a off grid power system for our home with the help of you guys on youtube thanks for sure

[@markmartin6301]

Great job! Easy to understand tutorial. Keep them coming. Sincerely, Mark Martin

[@aaronodibo4949]

Hi Dave. My name is Aaron Odibo, am from Nigeria and i love what you are doing and am more inspired. I will like to follow you up and get to know things better

[@kimlink8371]

Thank you for taking the time to make this very informative video 👍❤️🙏

[@Kievlar]

Beautiful workmanship!

[@ssoffshore5111]

Fun project! I am about to install my system and am looking forward to everything other than the panel install, lol! Since my inverter (SA 15k) will easily allow me to AC couple through it, I've decided to add on some cheap micro-inverters and extra panels I have set aside. I was thinking about installing them fairly vertical to capture more sun in the winter, which is really about the only time my system might be marginal for meeting my production requirements. Like your shed install, I'll add this stuff after everything else is up and running.

[@ProjectsWithDave]

Sounds like you have it under control. Good Luck!

[@OzSteve]

Wow so much information. This is the BEST video I've seen re solar power ever. Simply awesome and thanks for sharing

[@ProjectsWithDave]

Glad it was helpful!

[@kesneraristide2810]

I have learned a lot through this video. Good job!

[@ProjectsWithDave]

Awesome, thank you!

[@marcobrian1619]

Really interesting video on mounting your panels and grid tie inverters. But your regs and UK regs are so different.. Hope you get the best out your system.

[@bldlightpainting]

Most definitely you are a very blessed man to have a loving wife and children. God is good, for this was His design.

[@jaysonstebbins2539]

Nice job.. very clean .. amazing. Instructions.

[@sungoldpowerofficial]

Wow really detaild and helpful! Nice work!😍

[@ProjectsWithDave]

Thank you! 😊

[@georgiabelle3717]

Another idea for driving the grounding rod: use a T-post driver. When you get close to the ground turn it upside down and keep pounding. It worked better for me than the hammer.

[@ProjectsWithDave]

Good idea, I figured that would work better, but I don't have one.

[@CoryTaylor904]

What? Just use a hammer drill with ground rod cup

[@bentheguru4986]

I use a piece of old 1/2" water pipe with metal plate welded into end, use a dolly to smak on with out too much deformation of the rod end.

[@ProjectsWithDave]

What!! A hammer drill attachment! How did I not know about this? Does it work well? Like this one? amzn.to/3Uso3bk

[@optionstrader9637]

@@ProjectsWithDave yes i used those for years at my old job it made running ground rods super simple

[@GEOsustainable]

What so many DIY'ers do is show every detail of how to bolt it down, and then glance over the electrical install because they don't REALLY understand electricity yet. The creator is going to have to assure me I am not wasting my time before I finish watching this. ....I know how to bolt something down. What the world needs is a clear understanding of the electrical part.

[@ProjectsWithDave]

Are you saying there was insufficient detail on the electrical portion? What would you like more detail on?

[@Cephas373]

Excellent video. And yes, brother, you are blessed.

[@Gallardo6669]

Excellent video. Thx for sharing.

[@rudolfespinola9231]

Very well explained video. Great job!

[@ProjectsWithDave]

Thank you!

[@bunnywarren]

I've got two sets of panels installed, one facing SW and the other NE. People have commented the NE set is pointless but on cloudy days there is so much diffraction in the clouds they both produce the same amount of power. That's why I got the NE set - cloudy days when the SW ones won't output enough.

[@ProjectsWithDave]

If you need to be producing power on cloudy days and you have no other place to put panels, I guess that makes sense.

[@DBRGB]

As this was a “grid tied system” the manner in which you made connections and gave instruction was excellent. One caution: whenever turning breakers on or off, one needs to have the panel box cover on and use your non-dominant hand to maneuver the breaker while your face should be turned away from the panel. This will ensure that, should the breaker fail and explode, you don’t lose your most needed hand, the explosion doesn’t damage your face, and you have a chance at surviving an explosion that would maim or kill you. Safety first. Otherwise, excellent video. Keep up the great informative work.

[@palebluewanders3135]

Super informative and well explained, with a very good balance of detail, and your camera/drone assistant is doing a great job showing the steps and progress! Just found your channel researching bifacial panels and I'll definitely stick around. Will you be measuring temps on your test? I gather that the performance of bifacial panels is quite sensitive to temperature.

[@ProjectsWithDave]

Thanks! I usually do measure temperature. I'll have to see if there is a significant temperature impact.

[@palebluewanders3135]

@@ProjectsWithDave Fantastic! Thanks for the reply and for sharing your findings with us. And congrats again for this great resource, keep it up and this channel will no doubt grow fast (provided youtube's algorithm winds blow favorably)

[@boxs]

If you are using Bi-facial panels it is better to leave a space between them to allow some light to pass through.

[@ProjectsWithDave]

My rails weren't long enough for that, but maybe it's something I will have to experiment with later.

[@donb1082]

Love the video's. But, did I see that correctly, you tied the ground rods from the shed to the ground rods of the house? I thought that was a big no-no.

[@musajarjusey6132]

Thanks for the video, is educative hope to see more.

[@ProjectsWithDave]

Thanks! More to come!

[@sergio-comprasprojetosolar]

well done. Greetings from Brazil!!

[@ProjectsWithDave]

Thanks! I lived in Brazil for a while when I was younger. Lots of great memories from that time.

[@EduardoRodriguezRocks]

Nice project with the kids

[@Mywhtjp]

Use the heel of the forks to push the rod in.. not the tip. Nice end results. 10k + watts.. sweet. Your not to OCD about wire management.. I like that. Close the cover and nobody sees it. I like your work. I'm wondering if some micro inverters would help my system.

[@cloversniffs6884]

Well done and concise how to! Love seeing the family help, and the accurate assessment of their value! Your micro inverter setup is interesting, I have a shed I’m looking to add solar too and hadn’t considered micro inverters. It currently has under ground service to my house panel and it’d be nice to back feed over it (6 AWG L1 and L2, 6 AWG ground) - cant push much DC over the ~ 120’ run, but AC I could. Quick question, why were the ground rods required but neutral bonding was not?

[@ProjectsWithDave]

Thanks! I am not an electrician, you should consult your local inspector with your electrical plans before you move forward. Since you already have a 6 AWG ground wire you may not need separate ground rods. You only bond the neutral where your power is landing, the main panel at the house.

[@ctgottapee]

If you are in an area where code is required, and possibly for insurance issues in case something bad happens, and most definitely the electric co would officially poo-poo it, backfeeding as such is not going to pass. The electric co and fire department want point of entrance disconnect which you can't provide, and the electrician appreciates it too ;) The inverters do have live monitoring disconnect, but that doesn't meet code by itself. As long as you never generate more than you typically use, there isn't much issue for DYI smart folks. If you do generate more, your meter may register a fault and/or may charge you for the excess production as modern non netgen meters only go forward.

[@mr.t9838]

For flexible cables you should use a cable lug (german "Kabelschuh") to avoid damage!

[@offgridwanabe]

Yes solar is very addictive. I just had to add a battery to my system for that elusive night time production. Cheers

[@ProjectsWithDave]

I'm working on a battery backup solution for a future video.... keep watching 😀

[@KGopidas]

Great effort!!!

[@rickharold7884]

Nice. Love it !!

[@ehababdo746]

Well done.thank's too much. I'm following you from sudan.

[@ProjectsWithDave]

Awesome! Thanks!

[@fonvillefarms]

Here's a hint for grounding rods. Start off as deep as you can get it with without having to do a lot of work, add a little water around the grounding rod, wait 5 or 10 minutes and hammer it in some more, continue process until desire depth.

[@ProjectsWithDave]

Thanks for the suggestion!

[@Tunzbig]

great work with engineering the small walkway onto the roof.

[@ProjectsWithDave]

😂

[@Tunzbig]

@@ProjectsWithDave seems pointless but for maintenance and future work its quite smart, especially mounting the micro inverters for ease of installation.

[@wpherigo1]

Wow. Impressed.

[@timcat1004]

I installed 3 arrays of Enphase M250's in 2015. My code inspector let me use air conditioner shut offs for each array, then directly to the breaker box. He wanted a ground, I said nope. As long as I installed them by the enphase book I didn't need a ground. The ground was through the enphase trunk and each inverter chassis. I won the argument. East, West and South, 9000 watts.

[@n2locarz1]

Excellent video, details at every step. One glaring omission (pun intended) is the cost. Knowing exactly how much you spent for the rails and hardware would be outstanding. I'm sure it's not disclosed for a reason?

[@ProjectsWithDave]

Not omitted, just in a separate video, you can watch it here: kzbin.info/www/bejne/f5-2oYynd5KYnKc

[@abdervish]

Hi Dave, thanks for the videos that you are putting out, very informative. Did you need to get new permit from your local authorities for your small project on the roof of the shed? Thanks.

[@ChristmasEve777]

Nice setup!! I wish I had that many kW of solar because I just bought an EV. I simply don't have the usable space in my yard or on my house for many more solar panels.

[@tomwatson283]

Excellent video.

[@iskidoopinball-kf2ig]

Great video. Lots of good info. Curious why you wouldn’t turn the shed before the install so the panels would be ideally faced to the south?

[@ProjectsWithDave]

Too much effort, and I was curious to see if my prediction of poor West facing production was accurate. Turns out it was an accurate prediction... : ) I may turn it in the future to face SW.

[@diySolarPowerFunWithRay]

Thanks Dave. Great video. Wiring AC is always my weakness. Can I ask why the backfeed breakers always go to the opposite side of where the main lines come in? Wouldn't it also work if it was near where are the main lines coming?

[@ProjectsWithDave]

Yes, it would work. However, placing the inputs at opposite ends of the bus bar reduces the max current any one portion of the bus bar would see.

[@gilbertjaramillo8735]

Wow loved the video. So informative.

[@ProjectsWithDave]

Thanks so much!

[@shockingshed6580]

Great installation.

[@ProjectsWithDave]

Thanks!

[@jvinsnes]

You are damn right, solar is addictive

[@Ternchannels]

very good setup sir❤️❤️👍

[@user-un2ni8dl7y]

Good work 👍

[@momodousalieubarry431]

Sir is well understood

[@isuruvithanage2251]

Thanks for your interesting Video.

[@ProjectsWithDave]

Glad you enjoyed it

[@RonHarrisMe]

Great video.. didn't understand a single "technical" word you were used, but entertaining. This is A LOT of solar...for another $20k you could be fully off grid with a few batteries.

[@ProjectsWithDave]

I may get there some day, but when you consider high demand days combined with low production weeks, it takes quite a bit to be fully off grid.

[@chucktrotter9699]

9.17.22 Very good instructional video Dave. Question: Where did you get the warning stickers to put on the load centers?

[@ProjectsWithDave]

Sorry, I forgot to add that to the parts list. I updated the list, it's on page 4. Updated parts list link: drive.google.com/file/d/19CQB17FcM9nWxGSgfD3Lai5aaiBm13Jj/view?usp=sharing (The multipack in the first link is out of stock right now, but the second link has the same multipack, it's just more expensive.)

[@danstefancic8414]

Very nice job! How to clean the snow off the collectors without damaging them?

[@ProjectsWithDave]

I use a rubber squeegee on a long pole when I'm feeling ambitious. However, it's typically not worth the time if you have south-facing panels with a good tilt angle they will clear themselves. You can watch more detail on the topic in this video: kzbin.info/www/bejne/rIqWgaicr7WIpKs

[@jackgoldstein9297]

Wonderful videos. Thank you! Is there any advantage to a bifacial on a roof mount? I am considering putting a system up on a very old house which has no roof issue, perfect South facing and higher than anything around (no shading). The only issue is making old chimneys safe. I have already lowered their height but need to strengthen them because they were built in the mid 1800's and the mortar is fragile. I am very leery of installers who want to sell things and I have no easy way of checking them easily. My time is limited and I have no ability to answer multiple phone calls after putting in a query for a quote. Thanks again😀

[@ProjectsWithDave]

In general I wouldn't spend extra to put bifacial on the roof. I set up a "best case" scenario with this white shed roof. You can see the results in this video: kzbin.info/www/bejne/o6vUm3apj7CIj7M

[@ethan8084]

Great Job！！！

[@TsiRoadkill]

Most tin is fastened in the valley anyways its actually better than fastening to the rib.

[@shanehook1010]

get some flush cutters for those zip ties. made those things lethal lol

[@makesaveinccomm]

Tnanks. I learn stuff

[@brentjohnson6654]

Thanks for the video. Very good explanation for why you do what you do. I assume there is a module you have at the house to AC couple the microinverters to, correct? I am a HAM radio operator and know that some solar installs cause a lot of interference. One guy wasn’t able to operate a radio with the solar install a city block away. I am not sure if they used optimizers (the DC version of micro inverter) or what you used. Are you a ham radio operator? If so, can you tell me what sort of RFI the solar causes? I realize you have other things on your plate, so not a big deal. I would be willing to bring my radio in my truck to your place if you were local. As I remember the problem for the other radio operator, he stated that the noise went away when the sun went down. Thanks again for all your videos. Makes me think I could do one of these. All the best!

[@ProjectsWithDave]

Thanks! I do not have a ham radio, or any RFI detection equipment, If I get some at some point I'll check it for you. There is no special module needed for AC coupling. The inverters automatically detect and synchronize with the grid.

[@mbfishing769]

Interested to see how the bifacial gain works with 5" off a white roof. Looking at doing an install early next year so my choices are ground (more $) or on the garage roof.

[@ProjectsWithDave]

My initial results show some improvement but not nearly as much as the ground mounted setup. I'll bring the numbers once I have some statistically significant data.

[@mbfishing769]

@@ProjectsWithDave Thanks, looking forward to that data. I would think the west facing install will influence the back side gain as well.

[@pwk213]

very pertinent remark MB Fishing, I think that Dave misunderstand the concept of bifacial panels. They make more sense when rows of panels are placed with an angle to support and spacing between rows. So they cam collect sunlight diffused by the ground . This video installation is equivalent to "normal" panels i.e. having white sheet at the back.

[@SEANRMZ]

Thanks for your videos, do we need the optimizers? I see some use them and others dont. Thanks 😊

[@ProjectsWithDave]

This install uses micro inverters not optimizers. In this case the power from the solar panels is converted from DC to AC at the panel so the microinverter is needed for the system to work. String inverters can be used with or without optimizers (DC/DC converters) and are only useful under certain circumstances.

[@fatmataunarufofanah]

Thank you sir

[@zalllon]

Lots of great information. Advice on video editing, try not to oversharpen/over process the video. Difficult to watch with edge ghosting on tablet / TV screen. Had to switch to phone to try and watch the rest. But really good info!

[@ProjectsWithDave]

Thanks for the feedback. Maybe you could clarify what "edge ghosting is"? Was it the whole video or just certain parts? Maybe there is a KZbin video on preventing it? Editing is not my strength, I did some shadow reduction and increased the contrast to make it easier to see the connections especially in the load centers and it looked fine on my monitor and TV. Thanks for your help!

[@johnbee1574]

Interesting you should say place solar at different directions. I was told my house was the wrong angle so did it all myself now my solar come in best about 3pm right till sunset really good for when I’m home from work and need the power

[@ProjectsWithDave]

Placing panels at different angles and orientations has a significant impact on performance and timing of power delivery. You can see some analysis I did on the topic in this video: kzbin.info/www/bejne/gGjbn4xuaaibZ6c

[@gustavogushiken4256]

Hi Dave! Nice video! Very detailed content. But i still have a doubt. About the isolation from water on the MC4 input of the microinverter, you used a PV cable section to protect it. But still, wouldn't be dangerous to have water inside the MC4 connector on the copper area of the cable?

[@ProjectsWithDave]

Thanks! I just used a piece of insulation to plug the connector. It doesn't make electrical contact with the plug.

[@shockingshed6580]

Much lower DC voltage with micro inverters. Is the worry leakage on the AC?

[@ipilip2686]

Awesome thanks

[@ProjectsWithDave]

Thanks you!

[@keithcress1335]

Dave, a very clean, to the point, valuable tutorial, one of the best I've seen on any topic. Question: Seems you have things like the micro inverters and some clips etc. on top of the rails, how does this not mess up the flat layout of the panels?

[@ProjectsWithDave]

The panels have a frame that raises the the cells above the rails and provides space for wiring, inverters, optimizers, etc.

[@keithcress1335]

@@ProjectsWithDave DOH! That's right. Thanks.

[@benjones8977]

A few comments: I don’t see a need for the micro inverters for the regular guy, because I don’t see any overhanging branches or things that would shade your panels. The other question I have is regarding grounding, I’ve read and seen some videos where a lot of people say it’s a waste of time to ground. Saying that if lightning hit, it would destroy your panels anyway! It would be nice to have some definitive video made on grounding, I can’t seem to find any. 🖖 I think I would just turn off my solar gear if lightning storm hit and go back on the grid. Then wait for the storm to pass before turning it back on.

[@ProjectsWithDave]

The microinverters allow you to easily create an array of any size. You can start with one inverter and one solar panel if you want and then add to the system later. The panels you add in the future don't have to be the same because each micro inverter is a system all by itself. Depending on where you live, ground rods may be required regardless of their value in improving lightening risk. You should check with your inspector for your area and layout.

[@seekersees693]

I just jumped into solar this month and it's addictive and costly. I didn't go with a DIY and purchase all the gear separately but I do like all the option out there. I went with the BLUETTI AC500 & B300S setup. I picked up 2 PV400 panels, cables, and their charging enhancer. I think it would be cheaper to DIY by looking at the prices. For instance, a B300S LiFePO4 battery was 1799 for a 3072kWh and that's their current presale offer. Once they get on their website, it will 2399. Looking at other LiFePO4 batteries, they run around 1500 to 1899 and it's slightly over 5kWh. I really liked the compact batteries that can be installed in these cabinets. I will be looking and designing something later as I learn more. What I'm having an issue with is what panels to get. There are so many on the market and most I would say is great but some are not. I don't want a small or large panel but a medium size panel that's very efficient. Not enough power in the smaller ones but the larger ones are too big and heavy but have the power. I'm looking at panels I can lift and move. I don't have all the space you have unless I was out on my dad's ranch. Do you have any good panel you could recommend in the 180 to 300+ range? The 400 to 500+ watts are large and heavy from what I'm seeing. I would like to have about 3000 watts of solar input on the AC500 Inverter. I'm hearing series is the best way. I can bring in two strings to the inverter and one string into each battery. Lastly, how does one figure the size of their extension cabels from the invertor to the panels? You have a nice setup their. I wished I would have jumped into this a few years ago bit better late than never.

[@ProjectsWithDave]

Small panels are much more expensive per watt than the larger panels. If you are ok with going used, SanTan solar has some medium sized panels at a good $/Watt. They are rated for around 250W but expect them to perform like 200W panels. I have done some testing with them in this video: kzbin.info/www/bejne/p6aXmnqud82ksNU Unless you are going more than 100 feet, 10AWG wire should be fine for your extension cables. Make sure you don't string too many in series and exceed the input voltage on your MPPT. You can see some detail on that topic in this video: kzbin.info/www/bejne/kHfFfKd9iNCbqac Finally you can watch my DIY solar generator build here: kzbin.info/www/bejne/hajJeH-rba6Mla8 Hope that helps. Thanks!

[@seekersees693]

@@ProjectsWithDave Thank you! I will watch these videos later this evening. I don't mind paying more for a panel. I would prefer new panels over old ones. I'm just trying to get the most solar input with the 2 MPPT controllers in the AC500. It's 150v max per MPPT. 300v total. I can't exceed or it will be the most expensive paper weight I ever owned. :) Finding the right panel while getting each string to achieve around 1500 watts is what's taking me the most time. I have to stay under that 150v as you mentioned. I will definitely be staying under 100' for the cable. I'm shooting for 50' but no more than a 100'. I can go with bigger cable if I need too. A little more costly but that's okay. Are you using solid or stranded in your cables? It's crazy how so many people out there have systems like yours. Blows my mind to see all those batteries but I get it. It can pay for itself and you don't have to worry about relying on the system which is what I like the most. Electric rates are not getting any cheaper. I appreciate the response. I subbed to keep learning. I'm patient and don't mind long videos.

[@ProjectsWithDave]

You wan to use stranded PV cable if it will be exposed to sunlight. Most of my related videos have links in the description for PV wire.

[@seekersees693]

@@ProjectsWithDave Thank you for the information! I'll make sure to look through the description of your videos. That's very helpful.

[@charlespilkington8170]

Good idea

[@suryaprakashams]

It is really very informative video. can you also give a cost of the breakup of the parts used. and you mentioned about using the bi facial panel. what is the minimum distance to be maintained from the reflective surface to get the maximum benefit.

[@ProjectsWithDave]

You can see the cost breakdown here: kzbin.info/www/bejne/f5-2oYynd5KYnKc There's no maximum distance from the roof. The further away you can get it the better the performance will be.

[@TUDIU]

do you have any video that talk about the differences between the old style electrical sub-panel vs the new style that required by new code?

[@ProjectsWithDave]

Sorry, no I don't.

[@williamfigueroa6503]

Great video. I have a quick question. When you replaced the 40 amp breaker from you utility distribution panel with a 60 amp , did you take in consideration the 120% rule ( NEC705.12(B)(2)(3)(b)) of the NEC? I saw your main breaker is 200amps but I can’t tell the amp rating of your busbar from the video. Make sure you are still in compliance by changing the solar array breaker from 40 to 60 amps.

[@ProjectsWithDave]

Good question. Yes, my distribution panel is 400A so it meets the requirement. Thanks!

[@anthonyrstrawbridge]

,`

[@Tim_Gravy]

For future grounding rod driving, u prob have a hammer chisel, there's an attachment for 20bucks to use it on grounding rods. If u dont have an electric chisel, u can get one from harbor freight for 60-90 bucks. Plug in version. I got a battery one, love it for this(sds plus adapter). Was watching my neighbor smack a rod in the other day, and went out there and did it for him, he said it took him about 30mins to get it down the 2 feet lol, took 10 mins get it the rest of the 6 feet or so for me, hit a rock or 2... lol busted right through them. Well worth it, u can use it for setting rebar and other things.

[@ProjectsWithDave]

Someone else mentioned that method. Thanks for the tip!

[@animation01boy]

Very interesting video, thank you for your knowledge. out of subject question but regarding your roof, are the insulation panels installed on a roof full of wood or just cross beams ? Thank you

[@ProjectsWithDave]

The roof is corrugated steel, then felt, then 1/2" OSB, then rafters.

[@bibimbap7169]

Holy hand signals batman!

[@gjforeman]

When attaching the leads from the solar panels to the breakers in the shed, I noticed you were wearing gloves, but no mention of the possible hazard of handling lines coming directly from a solar panel array exposed to direct sunlight. Is this as dangerous as it looks, or am I missing something?? Aside from that one question, a great and informative video. Here in Southern California, we have a 10 year old 20 panel array, and just added a new 9 panel array, fed independently to our main breaker panel. So far, looks good.

[@ProjectsWithDave]

Thanks. The leads from the microinverters don't provide AC power until connected to the grid. I did confirm that with a meter before touching them though. : )

[@robiindrawan1690]

Can you store energy in hydrogen with electrolysis? And find out to store it in tank

[@tophattommy2]

Please make a cost analysis video? Also, Could you post the total cost as a pinned post?

[@ProjectsWithDave]

I will work on a cost breakdown.

[@onebluemoon.268]

@@ProjectsWithDave Your video was fabulous. Can you do a step by step setup for Van Life vans , like even just with the photos of the equipment that is needed , Solar panels to battery to inverter and wiring to run a, fridge, 2-burner stove/oven , a fan, lights , heater.? Thank you

[@ProjectsWithDave]

Ohio

[@ProjectsWithDave]

I'm working on a home backup that will be applicable for your Van Life setup in the next few weeks.

[@lisalee2885]

From California...it is now recommended by insurance to not put solar on your roof...if you have...check that every bolt is sealed every year. Roofs are leaking because the sealant cracks. Put them on an awning and shed roof 👍👍

[@ProjectsWithDave]

If insurance companies are running, that's a good indication it's a risky endeavor. It's their job to know risk. I recommend ground mount unless you have no other choice.

[@ooglek]

Great comprehensive video, Dave! How much was the total cost of your shed install? Even if you had things, I'd love to know the cost of getting all the parts new or used.

[@ProjectsWithDave]

I plan to work on a cost breakdown and post a video on it.

[@ooglek]

@@ProjectsWithDave Woot! Subscribed. Waiting with anticipation!

[@drewgoodman5970]

This guy is moments away from experimenting with batteries. I foresee a sol-ark and fortress install in this mans future, likely in the shed he just installed solar onto. Can't wait to see what he comes up with.

[@ProjectsWithDave]

Quite the prediction... You can see a preview of batteries at the end of this video: kzbin.info/www/bejne/f5-2oYynd5KYnKc

[@drewgoodman7932]

Ahh, victron, very nice! Instead of critical loads backup, go for full behind-the-meter; stack two sol-arks with 75 kwh.

[@ProjectsWithDave]

One step at a time... : )

[@aquaclearwatersolutions3210]

Thanks for the video! I've been following you and have now decided to do my own Rack System 30Kw With NEP and 550W bifacial. I'll be using the NEP BDM-1000 in 6 series of 10 units. my question.. I'm getting a combiner box with 6 inputs and 1 output. (I'm looking at similarities for mine) So when you come off the pigtail, before your combiner/breaker box, on the roof where you connect to the conduit-- What Wire AWG? did you have in that conduit that you ran (19:43) from that the pigtail that plugs into it and runs to the breaker/combiner box? For my system- as I mentioned, I would basically have 6 of those lines running to my breaker/combiner box with 6 x 20 Amp fuses since the amps of panels will be 13.11 and will have 420V (a perfect scenario) if I'm doing 6 groups of 10 in series. Or would you bring those in and make them series-parallel before going into the breaker box as one unit? Thank you

[@ProjectsWithDave]

It looks like each NEP BDM-1000 will handle two panels and with this unit you can have 3 units on each branch. For 54 Panels that would result in 27 pairs of panels and 9 branch circuits consisting of 3 units each. Your combiner panel would need nine 20A 240VAC breakers. Something doesn't match with what you have written above. Either way, the conductors in my conduit running from the roof to the panel were the NEP provided pigtail for the series loop. I had a short run and low current, so 12AWG would be sufficient. The distance you are running and the current you expect to carry are the key factors in determining the conductor size. You can use a tool like this one to help size your conductors: www.omnicalculator.com/physics/wire-size

[@jase6783]

Outstanding video! Thank you for sharing. I would love your thoughts on your ROI. My home electrical usage cost on the grid verses a solar system that is comparable would be about 18 years for my ROI. I’m having a hard time with those numbers. Thank you

[@ProjectsWithDave]

I would not install a system that took more than 7 years to pay back. That's my personal target. Another thing to consider, the average person doesn't stay in the same home for more than 7 years.