Pushing GIGANTIC Tools in MASSIVE 1200 lb Part

Incredible 5 Axis CNC machining on a 1200 pound part on the DN Solutions DVF 8000T. Part 1 of this project showcased how flawless the turning is on the DVF 8000T, now in part 2 it's time to show it's 5 Axis capabilities. Finishing it off by drilling with the monster KRAKEN drill from Kennametal.
00:00 Can This Machine Handle 5 Axis Machining a 1200 Pound Part
00:52 CNC Machining the Pockets
04:11 SCHUNK's Chuck has a Cool Feature
05:07 Swarf CNC Machining (5 Axis Movement)
06:55 Orientation Smoothing on Siemens Controls
07:36 Multiaxis Deburr Toolpath on Mastercam
08:18 RELEASE THE KRAKEN
10:26 Final Touches
#Machining #Machinist #Engineering

[@jaizenfisher7195]

“You simply cant kill this tool” Barry: Hold my chatter

[@CamoSnowman]

Crazy milling steel faster than I used to mill aluminum 20 years ago.

[@Thepriest39]

Showing the spindle load for the drill would have been cool.

[@Roberty98]

Feed had to be slower because of the surface and finished features.

[@Thepriest39]

@@Roberty98 No shit. The spindle load on the drill has nothing to do with the milling.

[@Roberty98]

@@Thepriest39 Did I talk about spindle load? Not. Rather getting possibly worse surface quality on finished part or scratch the part with long chips but this comes with experience. When I drill on center on lathe after finishing, it looks always worse, so I rough and then finish to keep it clean. The part shines all around.

[@djo_man]

Those Harvi mills are just ridiculous. For $400 you get an endmill that will make you $40,000. It's mind-boggling.

[@ACMWaterjet]

Incredible video production! this is my first Titans of CNC Machine video and I love it!

[@andrden6440]

Fascinating! Thank you for the education ❤❤❤

[@adamhayes2528]

Awesome machining Jessie 💯 this part came out looking so nice!

[@CraigHollabaugh]

This is so impressive. Thanks T!

[@stevenmarvo2620]

The stuff you guys make is amazing

[@travisjarrett2355]

That was great work Jess. Great editing too. Enjoyed that video from start to finish.

[@danf6975]

You guys always amaze me with your technical ability and competence.

[@trevorgoforth8963]

Super sick!! The machining in this video is top notch, awesome work Jessie and Adam! Also, is it just me or does Barry need to find the nearest singing academy, those vocals need work! 🤣

[@markdavis304]

Nice machining Jessie👏

[@BillyONeal]

LOL @ the mag base with the GoPro becoming so spiky

[@eslmatt811]

Why would you use the massive drill separately? Why is it better than using the same tools as the pockets?

[@verakoo6187]

It's not really, looks alot cooler tho lol

[@bryanst.martin7134]

Specific bore size? The other holes were pilot holes, hogged out to final dimensions, whereas these were for a shaft?

[@thatdrillguy7889]

Drilling is always faster than helical interpolating a hole with an endmill. If you have a large core hole or a deep one, you want to drill it out first.

[@Sara-TOC]

Great video, Jessie! Despite the circumstances, the Kraken performed well. I don't know, Barry; I think we need a chip showdown. 🎶Whose chips are bluer da ba dee da ba di🎶

[@RestorationToolWorkshop]

Good job

[@supersport57]

Wicked machining!!!!!!!!!!!!!!!!!!!!!!!!!😀

[@KSMechanicalEngineering]

Very satisfying ❤

[@jjb1974]

Mind blowing.

[@shakascloset1700]

Man I wish my dad could've seen this. Awesome 👍🤘

[@sivashankar2296]

love you Jessy

[@brianmccutchan9513]

Tool path genius !

[@jeffreynuthu1142]

Crazy Blue Chips is an awesome video

[@gasparlopez]

Freaking Sick Content........ Machining at it's best! 👊👌👍

[@flikflak24]

well as we where taught my seco when i was still in school. the coolent cools down the chip really really fast witch makes the outer part of it harder/crispier witch helps breaking the chip much more likely to happen and also easier

[@thatdrillguy7889]

Exactly. It's like hardening steel without tempering. It makes the chip hard and brittle and much more likely to break apart due to it's own movement.

[@Hydrazine1000]

Be honest, you released the Kraken _because you could._ Which is not the same as _because you had no other way._ But yes, that was uhmm... interesting. Ok, nerve wracking actually! I am happy that all GoPros appear to have survived intact.

[@NicosM51]

I would not risk deforming the workpiece with a huge tool at this late stage. Great show, not a great strategy.

[@kevinst.6420]

really had a chuckle with the "my chips are bluer than yours" part 😂

[@-aepo-]

the "release the kraken" soundbite made me lol 😂

[@jaqbblazer]

More from siemens pls. I started work on it.

[@tdg911]

LOL release the KRAKEN 🤣 All of your work looks as if Michelangelo himself came in and sculpted it himself. But I think you have better surface finishes lol. Beautiful work as always. Never boring videos from you guys. Even though I do not have a machine this big I always walk away learning something new. Much love and gratitude

[@spyder5571]

What is that part? It's amazing.

[@ranazaidhasan2445]

Nice 👍

[@uriemmanueljimenezaguilar]

This is satisfying seriously I think everyone feels the same when it looks that easy and you not the one crushing the machine 😅

[@AtleyCarman-xe7rs]

1.8" pilot hole is wild

[@clayflannery2608]

This is what we're here for

[@bryanst.martin7134]

That's Gonna be one heck of a wagon wheel...

[@FilmModeler]

That's the slickest 12 bar soap holder I've ever seen.

[@patriotic_salt]

Big Yuge Beautiful Blue Chips ....How long did this take for your step? Looks like a few weeks on the whole part through 3-4 machines

[@FiglioBastardo]

What is this part used for? I'll never get tired of watching the insane pieces y'all make. Also I'm pretty sure those chips were more blue than Barry's and he's gotta be a bit jealous. 😂

[@burningdieselproduction5498]

I’d love to watch a video on Siemens control! You guys Rock! Pardon, I mean Chip! Uh, well. You guys Rough!

[@paularcher3237]

What post processor do you use to make the 5-axis toolpaths

[@ulrichmachtle4864]

ballet of machinery, wow, wow, wow.

[@metallica_breath3660]

how do you spin the c axis and mill at the same time? what toolpath is best to do this?

[@ryanjordan7113]

Love the deburr payh

[@zrakodeloco]

My company is about to purchase a GROB with Siemens controls. I, for one, would really like to see some videos related to Siemens.

[@zajawamotocykle9256]

8:35 Barry love this tool

[@floydwordsworth9175]

11:04 speak of the devil, the kraken has been released

[@tymz-r-achangin]

Even before starting the milling processes, would like to know what the part is and what does it go to

[@StreuB1]

Machine himself up a toof brush.

[@grzes25023]

Are you looking for someone to work? Watching your videos, I am impressed. Regards

[@steveward53]

Awesome part , what is it ?

[@jameswigginton5509]

What is the part used for/application?

[@MineGinger]

how much did the part weigh after all that machining?

[@user-pv3oz6xr6u]

There are a lot of advertisements for DN equipment and Kennametal

[@cyber2526]

chip helicopter o death

[@aleciacarpenter7856]

What is is it?

[@djenii2020]

По всей видимости при пятиосной обработке вы использовали функцию TRAORI, коллеги. А так же функцию оптимизации обработки(G802). И - самая любимая часть видео - это «Выпускайте Кракена!»

[@antonivanov1173]

даа, диаметр 90 не шутки)

[@automan1223]

does heat ever become a factor to cause issues in the final dimensions ? I saw you are putting a lot of heat in the chips which were beautifu btw, but there has to be some heat in the part. Would love to see a flir camera image during the process.

[@wrighty338]

Is that model on the academy?

[@orichienal]

What is the good piece for?

[@leonschumann2361]

why did you drill after finishing?

[@abramfriesen9834]

I'd like to see this in fusion 360 I love all Titans videos grate milling

[@nikolaishriver7922]

While running the Kraken dry on something like this, do you ever get tool thermal-expansion oversized holes?

[@thatdrillguy7889]

You certainly would not when appropriately running coolant. Coolant just doesn't make for good videos.

[@burningdieselproduction5498]

After watching this video as a Super Mini Mill owner I can say only one thing; Your drill super sized! My drill looks like two fries.

[@D-TRIL]

😯where is it going?

[@t1gl1t]

If I got a CNC Machine, how easy is it to find and generate business flow?

[@SaarimPlayz]

I just drove by your building

[@supremecommander2398]

for real, @9:22 i was just waiting for the Airwolf theme to drop... now i am a little bit disappointed :( but nice blue chips there. edit: and about the Zombie Mill -> didn't Berry just recently break one or two on that giant valve housing ?

[@ipadize]

after silver comes gold, after gold comes brown, after brown comes blue, after blue comes black and after black comes 💀💀💀

[@norbertnagy5514]

~Silver and gold Won't save my rotting soul~

[@angrydragonslayer]

Give me purple or give me 💀

[@nathanthomas8184]

Where is STRAW ?

[@JohnBlaze505]

All I see is purple

[@o.solaris6407]

Why do you rotate the part simultaneously with the movement of the tool path? I've never seen this being done at the shops I've been associated with. Is it more efficient? Accurate? Or does it just look really cool. :D

[@MAINTMAN73]

Looks cool too

[@o.solaris6407]

@@MAINTMAN73 True

[@verakoo6187]

Little bit of all 3 lol.

[@daveyt4802]

What's it for and how much does it cost?? 😳

[@machlnlst1327]

10:20 yeah im amazed at that machine's rigidity. what the fk lmao

[@objekt2686]

i just have one question on all these videos: why not use coolant? as i've come to understand it, there isnt really any cons to using coolant to extend the tool-life i could be wrong though, but our shop always uses coolant (although we dont machine parts, only test samples)

[@verakoo6187]

It's just for videoing. U couldn't see anything that was happening if coolant was on

[@Regelos]

I really am curious what this part is even for

[@emdcontrolsfabrication1813]

You show one off crazy complex parts but I don't believe you've had a video going over the obstacles that people run into after running 1k,10k,100k part count and how to fix or spot those problems before starting or bidding a job. What steps you have to take to hold tight tolerances, tricks to make sure part catchers work perfectly after a qty.100k. Tricks to separate a couple hundred tiny little parts out of a chip bucket because the parts didn't fall in the parts catcher after a night of running. The little things that can make or brake profit on big jobs because the big jobs are the ones everyone is trying to get and profit is always tight to stay competitive. It could be with small or large parts, robotically feed or bar feed parts. What is the frequency that you spot check parts as they are running. Whatever you can think of would be appreciated. I wouldn't even care if it was stupid tricks like the double back tap trick that everyone knows about or duct tape tricks. Whatever your guys have seen in the past.

[@edsonlima2839]

Serviço de 16 minutos em um centro de usinagem CNC/Nardini aqui no Brasil com custo aproximado de US145 dolares/peça

[@travisbreeden9393]

You said you used mastercam deburr tool path, with an endmill. Mastercam gives me a warning saying the debur toolpath only supports ball or tapered endmills. Can you explain how you used and endmill with what looks like a curve or swarf toolpath?

[@verakoo6187]

U lie to it lol.

[@afrank009]

Why did you do those holes at the end rather than mill them out with the pockets?

[@tomwhitbread223]

maybe because its a demonstration piece, showing off the 90mm drill. ideally they should have been made whilst the ring was rough to create a flat to drill / mill perpendicular to

[@bubbasplants189]

Stupid question but why do the chips turn blue? Is it because you're heating them up so much that they are changing phases?

[@iolithblue]

Heating up so much makes a layer of oxide, different temps means different colors.

[@bubbasplants189]

@@iolithblue Thank you that's pretty fascinating!

[@gogelgebenec5270]

My approach to editing. The insert drill would not have been needed, the milling cutter from Min 1:19 could also have made this hole by 8:35 One tool change too many and the drill also has its price

[@thatdrillguy7889]

So does the extra machine time required to helical interpolate a hole. A drilling operation will always be faster. If you're making a one-off part and don't care about machine time, run an endmill for everything. With simultaneous 5-axis machines and increasingly more sophisticated CAM, there's not a whole lot an endmill can't physically do. If you are running production and have a lot of holes, big holes, or deep holes, drilling is the way to go. With enough technology a machining center could make any round part, but you'd still be better off making it in a lathe.

[@JohnGarlick2]

I think you're guys channel is great, but can you please take it easy on the HGH?

[@errror7]

Why are holes milled without coolant?

[@AKGuru4774]

Be kinda hard to show you it w/ coolant.

[@EmoBrianEno]

It’s wild you’re allowed to make an atomic bomb on youtube.

[@MAINTMAN73]

I might be late to the party, but why aren't they using coolant when Machining this part? Wouldn't that help the surface finish in The lubricity Help tool life😊

[@villyulachuk1554]

So viewers can see

[@vanguard6937]

Depending on the material and the coating on the endmills, you may actually get better tool life without coolant. But it's very situational. In their case, it's so the viewers can see

[@thatdrillguy7889]

@@vanguard6937 not in this alloy steel though. You're better off with coolant for part and tool cooling, lubricity, and most importantly for this part, chip evacuation. Endmills have a hard time evacuating chips from deeper pocketing applications like this. Without coolant or at least air blast, you start to regurgitate these hard, wonky chips and you increase the likelihood of damaging your tool prematurely. Normally a pretty solid argument for milling dry is doing external side milling on high temp alloys. There's no chip evacuation problems and there's a section of the endmill in the cut generating a TON of heat that then comes out of the cut and immediately starts to cool down. If you use coolant, it cools down more rapidly and will cause thermal shock, causing premature failure of your endmill. This is only viable if your tool can handle the heat in the first place...which these endmills certainly can. You're right for the viewing, though for sure.

[@Waffle-Tech-Gaming]

18 views in 1 minute? Think you fell off Great video man! Hopefully I can do what you do! Currently I use a Haas VF2 at my high school

[@simans.]

how much cost?

[@Luckieoutdoors]

4500$ just for the tool

[@simans.]

@@Luckieoutdoors omg

[@AB-ot3bc]

If you know that it would take stress off the tool with some coolant why did you not use some???

[@thatdrillguy7889]

blocks the video

[@gv100_blitz]

What even is that for though? Do you ask no questions?😂

[@MrAaron5627]

Why doesn't he run coolant?

[@AKGuru4774]

To show you whats going on. They’ve stated it many other videos.

[@user-tt8zo9ud9d]

誰でも加工出来る🎉 🎉🎉🎉🎉🎉🎉🎉🎉

[@psygonzo7974]

Í mean the machine is room sized, so...:D

[@koenig]

for my own health i would not use that kraken drill... Just a turbo milling plate on spiral would makes it... but it won't be that spectacular.

[@thatdrillguy7889]

It would also take a lot longer.

[@koenig]

@@thatdrillguy7889 how long is a lot? 2 min? Not pushing the machine into that effort? I don't think it's worth it

[@thatdrillguy7889]

@@koenig can be double the time. It gets a LOT worse when you need to pocket 4000lbs of Titanium for an airplane fuselage. That's why people like Ingersoll make BIG machines to take big cuts.

[@SR-jz9wn]

Rookie pseudo-machinist here. Why do some tools make chips and other make the long strips like the Kraken?

[@samuelcourt8728]

It's explained in the video...

[@thatdrillguy7889]

They all make chips. Sometimes the chips don't break apart nicely. A drill is continuously in the cut and so you must use cutting parameters, coolant, and chip forming geometry to cause them to break. An endmill is in and out of the cut and therefore cannot generate continuous chip. However, the small slivers that endmills generate can be detrimental and difficult to evacuate in deeper pockets like this. You don't want to recut these slivers and leaving them in the pocket retains a lot of heat.

[@grff-ie1bn]

Solo video inutili.

[@lazyfpv7005]

Drill open that pocket and throw that harvi back to the store and tell them boys to stop making you look like a newbie. This is not saving money or time.

[@thatdrillguy7889]

Not many people seem to understand that anymore. With all this machine and CAM technology, you physically CAN make most features with an endmill. but just because you can, doesn't mean you should. I would like to see people understand there is a time and a place; use the right tool for the job.

[@themisanthrope4646]

That sound was making me cringe... Good God. No machinist wants to hear that high pitched scream!

[@Roberty98]

Try avoiding it in stainless steel, good luck. 😂

[@themisanthrope4646]

@@Roberty98 please stop.... I'm having flashbacks already....🤣

[@Roberty98]

@@themisanthrope4646 mild stainless is fine but the harder ones, hell no. Always loud as hell!

[@guamflyer1]

HMMM..I THINK THE EGYPTIAN STATUES WAS MADE THIS WAY...THEY ARE EXACTLY SYMETRICAL LEFT AND RIGHT

[@mitchhamilton8556]

Sorry. Very poor machining.

[@orichienal]

why? could you please explain it to me!?!

[@brucejenner5856]

Are capstan lathes a thing of the past?