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Trying to figure out how to remove box stains from your garments after pre-treating them during the DTG printing process? Then watch as we guide you through some of the common causes of box stains, as well as how you can prevent them from happening and how to remove them, so your apparel can come out bright, vibrant and completely stain-free.
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01:32: Cause #1: Too Much Pretreatment
02:45: Cause #2: Too Much Pressure
03:19: Cause #3: Too Much Heat
04:00: Cause #4: Teflon
05:15: How to Remove Box Stains
What Are Box Stains?
Box stains are square discolorations that appear wherever you apply your pretreatment liquid. They show up during the curing process when you add pressure from the heat press. They’re very common during DTG printing, but can be tricky to avoid and hard to remove. Here, we go over the main causes of box stains so you can avoid them in the future, and how to remove them if they do show up on your garments.
Cause #1: Too Much Pretreatment
One of the main causes of box stains is adding too much pretreatment liquid to your garment before printing. After curing, this causes a thick build-up to form. The amount of pretreatment you need is determined by the type of fabric you’re using, and how thick it is. Some require more, some less. (Polyester is thinner and requires less pretreatment than cotton, for example.) That’s why instead of focusing on using less pretreatment, you should instead try to apply it evenly and with light pressure. A pretreatment machine like the Viper Mini is best for this, because it’s lightweight and easy to use, and you can even adjust the speed at which you apply your pretreatment.
Cause #2: Too Much Pressure
It’s important to apply enough pressure so that your heat press can stay shut. Adding too much pressure, however, will cause it to spring open. Too much pressure will also crush the liquid’s particles in the fabric’s surface, which causes stains to appear. So go easy when you shut your heat press, and apply just enough pressure to keep it closed.
Cause #3: Too Much Heat
Too much heat can cause your garments to burn, leaving visible stains behind. A good rule of thumb is to set your heat press to about 330 degrees Fahrenheit. Any higher will likely leave a mark. The amount of time you need to pretreat your items also depends on the kind of pretreatment liquid you purchase. Check the bottle for specifics so you can set an accurate timer for your heat press process.
Cause #4: Teflon Sheets
You always need to use a Teflon sheet, which protects your garments during the heat press process. If you run out of Teflon sheets or forget to use one, you will burn your garment.
How to Remove Box Stains
If you do end up with box stains on your garments, there are a few ways to remedy this. First, you can wash your shirt two or three times in a standard washing machine. With minor box stains, you can steam them using a steamer or traditional steam iron and ironing board. Otherwise, you can try spraying your garment with peroxide or aerosol sizing and running it in a standard clothes dryer.