Rob Cosman Dovetail Saw - How it is Made

[@Dombomb25]

I used to think the prices on your saws were a bit on the high side but now I See they are not. The amount of work, craftsmanship and detail you put into your saws and Marking gages and everything else you produce is of very high-quality. On a sidenote what you’re doing with PHP is very admirable and I thank you for that.

[@RobCosmanWoodworking]

Tis both an honor and a privilege.

[@r.parker1933]

I came to basically say the same thing. Really great work.

[@edwardwilson990]

This has to be one of my all time favorite videos that I've watched, and I watch them all. You are amazing.

[@RobCosmanWoodworking]

Wow, thank you!

[@Ammed_KN6STX]

Great Video. I wish I didn’t live soooo far away, I would be at your shop making saws with you Rob. I’ll find you more beautiful pieces of exotic wood!

[@RobCosmanWoodworking]

You make a saw, next thing you will tell me you can make and install cabinets!!!!

[@darrylbrook5968]

I think we are all in the same boat Ammed, What we all would give to be able to just turn up and help... and make a few things while we are there just to contribute.... of course!

[@darinhalvorsen]

@@darrylbrook5968 no, we would just there to see the master at work. We would try to help, but we would get in the way before five minutes are up because we would just be standing dumbstruck. If Cosman took apprentices, I wonder what the application process would be?

[@Ammed_KN6STX]

@Darin Halvorsen, I would fit right in, show me once and I’d up in running trust me!!😉

[@MrMemusashi]

Do you not fabricate the blades? If you do can you show that is done?

[@laroseauxboisrosewoodwoodw8585]

I think you should buy a CNC for the handles . It would be alot safer and be able to offer your saws to a more accessable price 🤷🏻‍♂️

[@RobCosmanWoodworking]

CNC doesn’t work with exotic woods that have to be “read”. Grain change is a challenge.

[@TatsukiHashida]

The contrast from sap wood and heart wood is stunning

[@RobCosmanWoodworking]

Yes it turned out nice

[@cj.tj.8201]

I really enjoyed this process. I use the one you made me often. Thank you by the way...Nice to see the fine workmanship you put into every saw you make.

[@RobCosmanWoodworking]

Thank you very much!

[@davegoldy1025]

You can also use blue gum from Australia/Israel.. Its very cheap and beautifully feagured

[@RobCosmanWoodworking]

Thanks for commenting

[@joemedeiros8433]

I have the pleasure of owning one of your dovetail saws with the black speckled resin tote (and also the matching marking gauge) . Both tools are as beautiful to look at as they are to use (even with the resin), they truly are super high quality made tools. On a side note, watching this video answered a question that I often wondered about. On my saw, the brass pins that go through the back and blade have a light pink hue to them, I could never figure out why until now... the loctite! It doesn't bother me in the slightest, just one of those "unexplainable" things that barely caught my eye. I can finally sleep now.

[@Thewoolywoodshop]

As do mine, I thought it was sharpie, have you had any luck getting it off?

[@joemedeiros8433]

@@Thewoolywoodshop I tried using denatured alcohol once but it didn't work. It's possible that the brass pins absorbed/wicked the Loctite and caused permanent staining. As I said in my previous post, it doesn't bother me personally. I can see how it might annoy others though, considering the price of the saw. I paid $350 CAD +tax.

[@IvanWizard-Karl]

Awesome to watch a pure master at work. Someday I will own one of those saws! College fees be damned 👍☺️

[@RobCosmanWoodworking]

We have one waiting for you

[@michaelthompson5875]

The look of pride on Rob’s face at the end is priceless. That saw is a work of art as much as a functional and practical tool. I love watching you work Rob, thank you for all the incredible education.

[@RobCosmanWoodworking]

thank your for watching and commenting

[@thereasoninlifeisthatthere5326]

11.55 Wouldnt a router bit with spiraled flutes solve that problem? Just a sugestion- I am just a toolmechanic not a woodworker...

[@alimaleki217]

Rob, I can help you find a good home for it! What a stunningly gorgeous handle. Nicely done!

[@RobCosmanWoodworking]

Its ready for sale

[@Jack_all]

I wish you offered a "DIY kit" that includes the blade, back, hardware and handle template. it would be so cool to build one of these ( at maybe 1/2 the price ?)

[@Finksta951]

I'm in southern California and I have been looking for wood like that for years. Everywhere else they say just hit up craigslist etc., and all you see on there is pine, palm, and occasionally some eucalyptus. I'd love to know that strain so I can try and source some of that myself. Beautiful wood and beautiful work with the saw in general.

[@mr.picklesworth]

For wood working I'm not one to suggest CNC. But for a business and producing a product that you do the same one of and not one offs. I would say a CNC would solve the safety problem as well as reduce production time. Plus ones you have it figured out programmed and jigged a monkey can be trained to run it.

[@andrefortin7704]

That’s it, I want one! Any possibility of seeing how the blade is manufactured? I searched your site, I don’t see saws with wood handles, only those with composites. Where are the wood handle saws?

[@ShaneHolland-d1s]

This is a great video! I would like to try my luck at making a saw and I was wondering what kind of of slot cutter do you use to cut the brass back, and also what type of tolerance is okay? My saw plate thickness will depend on the best condition material I can source from an old handsaw. I already have the brass stock, but no slot. Thanks very much for you time.

[@serge.shikov]

Look at Woodpeckers freehand guard: kzbin.info/www/bejne/pmPWnouno76Em9k

[@AndreasSotarduga]

Man.. I really wanted to have this one.. But my country doesn't sell any of them, and can't buy second hand from outside my country..

[@taylormedia1000]

I'd love to have one encased in glass and mounted on the wall given its beauty, but that would defeat the purpose of owning one. These saws are a masterpiece of craftsmanship.

[@larryohara6513]

Do you concern yourself with the handles 'hang-angle"? If so , what is the hang angle of your saws and why that angle?

[@samjones1875]

Where do you get your blade to cut the slot for the blade in the handle? I’m looking to refresh a few of my old saws and maybe make one or two and this would help quite a bit.

[@davidhughes4089]

Obviously I guess there isn't or you wouldn't make them this way but is there any potential weakness where the sapwood meets the heartwood?

[@Shampoobeb]

I have a standard dovetail Saw and all this attention to details can be seen and felt on the final product. The fit and finish is beyond all I've tested.

[@RobCosmanWoodworking]

Thanks, thats why we think its the best saw on the market today

[@Carpenters_Canvas]

I never got a box or a signature!!!! I would loge one tough!!! btw i love the saw

[@johnfaustus1]

It should be obvious to everyone now that the prices of these saws are actually a bargain.

[@MartynStubbsTBS]

Coconut wood looks nice but I don`t know if it`s any good for handles.

[@vansimpson6117]

Wow! Eye opening amount of labor. I do love my Cosman dovetail saw! Thanks for the video.

[@RobCosmanWoodworking]

Thanks for commenting

[@blayne2029]

Start to finish in real time, how long does it take to make? Thanks!

[@micahpust271]

What brand do you recommend if I can afford your brand of saws?

[@radinsyah1574]

Was hoping that they’d be hand made with hand tools though.

[@TheRealJonahWicky]

That's a beautiful saw. I'm saving my pennies for someday...

[@RobCosmanWoodworking]

we are ready to ship it to you

[@kentboys5017]

What you made is a work of art!!! Outstanding craftsmanship! Again your motto: You use what you make. I am amazed by the quality and can not believe I have one of your saws. Thank you.

[@RobCosmanWoodworking]

Thank you very much!

[@jimshaver898]

Hey Rob, great video! A question for you, on your dovetail saws filled with a rip profile, do you add any fleam to the teeth? Thanks, Jim

[@RobCosmanWoodworking]

None and have never found a reason to.

[@HBSuccess]

I’m going to buy one but honestly I do not see how this could be a profitable endeavor. Way too much hand work. Fantastic workmanship worth every penny and then some. Not just saws…heirlooms.

[@RobCosmanWoodworking]

I love making them. But you are correct that's why we dont keep a lot in stock...basically just when I feel like making some

[@meleader]

Nice! Except if you're "laying" on the table you must be producing eggs. You LIE the workpiece on the table. I do want to buy a saw now.

[@RobCosmanWoodworking]

Thats just my lazy english

[@meleader]

Nice! Except if you're "laying" on the table you must be producing eggs. You LIE the workpiece on the table. I do want to buy a saw now.

[@RobCosmanWoodworking]

Thats just me and my lazy English

[@kesselrunheroj8497]

Boxed with authentic Cosman sawdust!

[@davidpisarski5620]

True craftsmanship at the highest level!

[@RobCosmanWoodworking]

thanks so much

[@dukeengine1339]

Now I understand the price. Details are priceless

[@RobCosmanWoodworking]

Yes thats one of the reasons we made the video

[@jimmysiniawski7391]

Rob, do you work with customers who have a piece of wood they want a handle made out of? If yes can they do so of the work like cutting out the shape? Although I would think that’s the easiest of the process.

[@RobCosmanWoodworking]

Sorry but no. We tried that and it was a disaster. Now I select and choose all the wood

[@jimc4731]

Are your blades brought in from an outside source? What grade is the metal of the blade. Are the teeth ground or stamped? JIM

[@RobCosmanWoodworking]

Yes-great-ground!

[@talegunner4414]

Do you sell the template for the handle of the saw?

[@christumbridge4632]

Came across this after going down a rabbit hole on KZbin. So glad I did, I’ve learnt so much and been inspired by your work. Greetings from the UK

[@padmanabhanvpadmanabhanv6505]

very nice sir padmanabhan v trivandrum india

[@StavrosGakos]

Very Informative and helpful video, thank you

[@RobCosmanWoodworking]

You bet

[@SuperSeksee]

Great to see the care in the process. Love the look of the purpleheart handle on my medium tenon saw

[@RobCosmanWoodworking]

yes i like it too. We will have a video on just that saw soon

[@thecolorcode7643]

Will you share the name of the Forstner drill bit and the depth stop used when drilling the holes for the saw handle nuts?

[@RobCosmanWoodworking]

Had it made

[@chrisjordan4210]

If I'd been a better man I could have asked for one of these for my birthday, sadly it's never to be.

[@RobCosmanWoodworking]

Your next birthday is always right around the corner!

[@bocfus72]

So how long does it take to do one saw, the wood on that handle is absolutely amazing!!!

[@RobCosmanWoodworking]

If you count the 7 coats of tung oil, about 10 business days

[@AdamKirbyMusic]

Wow, watching the work you put into this honestly makes me want to buy one.

[@RobCosmanWoodworking]

We have one waiting for you

[@AZShaveCave]

Now I know why they're so pricey! Ugh, me want...

[@RobCosmanWoodworking]

We can make you one

[@batzlat1]

Mr. Cosman, I would dream of having one of your saws, especially one made by you personally, like you did this one! Not much likely to happen, though, I don't know if I am ever going to be able to afford one. But that is what dreams are for! Beautiful craftsmanship, flawless product, love your content! Sincerely,

[@MMWoodworking]

After you watch this you instantly realize why the price is what it is. These take a lot of work, a lot of skilled work, and the product is truly top of the line. It's something I'll never be able to afford, but for those who have that kind of cash, I can see why this is worth every penny. Great work, and very cool to see. I'd love to see more videos of how you guys make the marking gauges.

[@RobCosmanWoodworking]

that video is in the works

[@MANJITSINGH-ko2oi]

WELDONE rob that was awsome handle.

[@RobCosmanWoodworking]

Thanks tons

[@trunyan5080]

I like to make my tools when possible. Do you sell the blade and stiffener individually for your dovetail saw?

[@What_Other_Hobbies]

Wow, Mr Cosman, that is fantastic.

[@RobCosmanWoodworking]

Thanks for the comment

[@BitsOfEternity]

Great to watch you work - since I can't get out to my garage right now (Winnipeg, March 2nd, garage not insulated!) I was wondering if you had considered trying an upcut spiral bit to round over that very last bit of the top, the part where you said your current setup sometimes tears the edges.

[@jcoul1sc]

Going to buy one when I get my life sorted, great stuff.

[@RobCosmanWoodworking]

We will have one waiting for you

[@andrewwilliston5798]

Are the exotic woods as durable as your standard handles?

[@RobCosmanWoodworking]

Both will chip if you drop them, the pretty wood just makes it sadder!

[@roybailey9554]

Wow they are absolutely beautiful saws Rob, best wishes from England .🇬🇧

[@Kozilak]

Very different than how I do it, but great info regardless. Thanks for this Rob

[@johnjones6077]

Those are absolute works of art. I love watching your channel Rob. We never met but you inspired me and taught me so much. One day I will own the dovetail saw and the marking knife with the same blade

[@Conan117117]

Would a spiral template bit reduce the risk of tearout more?

[@RobCosmanWoodworking]

Someone else also recommended that. It might

[@talltimberswoodshop7552]

Hi Rob, do you sell the plexiglas templates?

[@RobCosmanWoodworking]

Nope.

[@rsitch1]

Outstanding!!! Bob

[@darinhalvorsen]

Well, that explains the cost of hand crafted saws. I guess I didn’t realize how much work went into them. As always, excellent attention to detail, and great teaching skills, Rob. Suggestion for your next “tool review”: Saws. Put yours up against a vintage disston fresh from eBay (no modification, just see what you get), a veritas, and a LN. Always enjoy the objectivity you bring to us even though you have your own personal biases. It would be a good way to explain why your saws have your own preferred qualities (folded/cut back, tooth geometry, handle grip, finish, etc.) Also, it might bring in a bit of sales (this video certainly will sell a few on its own).

[@RobCosmanWoodworking]

Sorry, but Luther doesn't let me review tools I make against another tool.....We already know the outcome

[@johna.9742]

Hey Rob, John Akers here from Kennewick Wa. Could you please do a video, or add to a upcoming video, on how to use the Shawn Shim Dovetail Offset Tool. I am sure it is fairly self explanatory but it would be nice to see you show how it is intended to be used. Love your videos and your teaching methods are excellent. I have purchased several of your custom made tools and my skills have improved dramatically from their use and your ability to give good instruction on their proper use. I struggled for some time with proper sharpening of chisels and hand plane blades until I started watching your videos. I also always wanted to do hand cut dovetails but avoided them or used a jig (leigh dovetail jig) until I watched and followed your instruction. Now I look for opportunities to use hand cut dovetails. Thank you.

[@RobCosmanWoodworking]

well do

[@n8sot]

Holy cow!!!!!! Awesome craftsmanship!!!!! Stay safe Rob!!!!

[@brianmiller6304]

Same excellent quality. I bought my Cosman saw (dove tail) back in 2016, I think. To all who complain about the price, as did I, then I KNOW you actually haven't used one. I tried 3 other premium saws prior. Sold 2 gave one away after getting Rob's saw. I have since bought 3 more. Let me tell you the joinery cross cut saw is something magic. Never have I seen such a finish on a saw cut, hand, machine or other wise. Speaking of crying, think of the money I could have saved buying Cosman saws first and not the others. Cry once if you must.

[@RobCosmanWoodworking]

I couldn’t say it better myself, thanks

[@keithhaycraft3765]

Why do you not use any Australian hards? Surely if River Redgum is strong enough to be used as hubs for wooden wheels it can be used for saw handles? I am keen to see your response to this question.

[@RobCosmanWoodworking]

Do you get the feeling that I purposely neglect all Aussie timbers?

[@keithhaycraft3765]

@@RobCosmanWoodworking as I stated before, I am curious, I see little reference to Aussie timbers in woodworking videos made on the American Continent. I see you are Canadian, not American but it is the same continent.

[@keithhaycraft3765]

Rob, this is not just a saw, it is a work of art!

[@gregoryselin9680]

Hello Rob cosman, how is the first class in the new classroom going?

[@Devon.Martin]

Good question. Would love to know.

[@RobCosmanWoodworking]

hasn't started yet...start on the 23rd

[@whirled_peas]

You could get something out of checked wood with a laminated handle right? Resaw and glue to a solid (maple?) core?

[@RobCosmanWoodworking]

I dont do that. I source quality wood to start with so there are no future issues

[@dale1956ties]

A master craftsman and artist. I can't think of a better endorsement for the saws than you making them personally. You should sign them as well. Just a thought. I'm a recent subscriber so I've done some binge-watching to catch up. There aren't a lot of guys who come across as comfortable as you do in your videos. Your running commentary is very conversational which makes it easy to listen to. There are other tubers out there who have had their channels for years but still come across like they're reading a script and with your videos, there's none of that. Thanks for sharing your knowledge and experience with us.

[@RobCosmanWoodworking]

Actually I do get requests to sign the saw which of course I do. Thanks for the other nice comments

[@munic.carpinteria144]

Exelente!!

[@glencrandall7051]

I have always admired your saws but felt they were too expensive. After watching this video I have changed my mind. It's obvious that the quality is superior and the workmanship is outstanding. Still I am on a limited budget. It will take me quite a while go be able to save enough to be able to afford one of these saws. Would it be possible to provide a was as a kit? Thank you for sharing. Have a great day and stay safe.

[@RobCosmanWoodworking]

Its hard to make folks understand what goes into making these. For some reason they think a machine spits them out when in reality they are very much hand made.

[@mccallan2798]

My favourite video on all platforms. I hope that one day I'll have the opportunity to shake your hand, look you in the eye and congratulate you for the fine work you do. Well done. Wish I could subscribe more than once and I think it sucks that I can only give 1 thumbs up per video.

[@RobCosmanWoodworking]

I wish you could too...we need more subscribers and viewers....

[@k9six185]

Love the “K9” patch on your apron….prominent right in front……11 year explosives dog handler here in the States…(retired)

[@RobCosmanWoodworking]

That was from a K9 MP

[@garyhubley]

Maybe this is a better question for a Saturday live but I'll ask anyway. What's your opinion on folded back vs slotted back like you make?

[@RobCosmanWoodworking]

Both work, slotted back has less tensioning issues in my opinion.

[@ndothan]

Holy crow, Rob!!! After watching this, I'm not sure that you are charging enough money for your saws. Thats a lot of work

[@RobCosmanWoodworking]

Thats why we don’t have a ton of the limited edition betsions

[@sixpotshot]

Wow!!! ✨ ✨ ✨ ✨ ✨

[@garynelles]

I met you at the Woodstock wood show in Ontario a few years ago and tried one of your dovetail saws. Truly beautiful and I can’t wait to get one when they are available again. How long does it actually take you to make one though Rob?

[@RobCosmanWoodworking]

about 10 days

[@sidcarrier4159]

Beautiful Saw. I hate my hand being so close to the router bit also. I use a twin screw wood clamp to keep my hands away and if it hits a wood clamp, no problem.

[@RobCosmanWoodworking]

great idea

[@davidjennings9253]

Just Superb!!!!

[@billqqq]

I would have loved presenting one of your saws to my dad. He worked wood his entire life, into his 90's....

[@RobCosmanWoodworking]

we would have loved that too

[@markstanden202]

Beautiful work as always Rob... did you make the dovetails on the box it comes in too?? :P

[@RobCosmanWoodworking]

We make them here in our shop...I personally dont make them anymore

[@cellist2410]

Would love to see how you make the box for that saw as well. For quite some time i had trouble milling stock thin for small boxes and even in cases where i outsourced that job, there was always something going wrong.

[@RobCosmanWoodworking]

That might make a good video

[@demigod_00]

these saws are amazing, great work. Have you thought about Olive Wood for the handles?

[@RobCosmanWoodworking]

Yes, waiting to find the right batch

[@DanNebenzahl]

A beautiful saw made only more beautiful with the exotic custom wood handle. Super enjoyable to watch your skilled hands create that custom piece. I hope someday to have one of your saws like that in my hands so I too will be able to create something equally beautiful. You are an inspiration.

[@RobCosmanWoodworking]

Really appreciate the comment.

[@stevem268]

very interesting rob, we're actually in NB for a month, will drop in!

[@RobCosmanWoodworking]

Love to see you.

[@TomDanaher]

One day I hope to be able to afford one.

[@RobCosmanWoodworking]

Save a little bit every day and soon you will have a saw

[@jameslewellen150]

Beautiful saw, you do not charge enough for your saws if every saw goes through this level of craftsmanship.

[@RobCosmanWoodworking]

Every Limited Edition saw does, our professional line which we charge less for has a little bit more automation

[@bryansmant870]

Excellent, and timely, video. I am getting ready to make new handles for a few old Disston panel saws that I inherited from my grandfathers.

[@RobCosmanWoodworking]

Go for it! Send us a pic when you are done

[@dpmeyer4867]

thanks

[@luisbriones497]

😊

[@trickster11300]

Awsome!

[@jerrygillette854]

Another great video. Do you sharpen and set the blades on site, or are they supplied to you already to have the brass backs installed?

[@RobCosmanWoodworking]

That's done on a machine offsite

[@tylersmith9868]

Just got my saw a couple days ago! It's a fantastic saw haven't been able to cut a joint with it yet, but did some test cuts and was quite impressed. Is it possible to purchase a wood handle for it? Otherwise I'll have to make my own. I like the composite handle but I love pretty wood much more.

[@RobCosmanWoodworking]

We do not sell the wood handle by itself

[@TheJoshmurray]

Absolutely speechless. Loved watching how much attention and care you put into this. Once the borders open up, I’m gonna be signing up for the PHP and hopefully will be able to hold one of these saws one day.

[@RobCosmanWoodworking]

Please do!