Shaker Flat Panel Door (Part 1)

Part 2 of the Shaker Flat Panel Door is available here: • Shaker Flat Panel Door...
We built a cabinet, so it only made sense to build doors, right? Here it is, part one of our shaker flat panel door build. A lot was learned so there is a lot to share, enjoy! As always, Be Positive and Stay Sharp!
Tools used:
Domino joiner: bit.ly/3qzUgya
TS 55 track saw: bit.ly/2PhOkMn
Trim router: bit.ly/2XEWE9Z
KAPEX: bit.ly/38l0zOT
LR 32: bit.ly/3qoVYle
FastCap PMS 12 Tape Measure: bit.ly/SedgeTape
PICA Pencil: amzn.to/3v5bztq
Paolini pocket rule
Affiliate for :
TSO Products : tsoproducts.com/?ref=cwmk4ofe
Kaizen Source : www.avantlink.com/click.php?t...
Taylor ToolWorks : lddy.no/1eoy5
0:00 Intro
0:59 Door Overview
2:50 Measurements
8:18 Crosscut Rails and Stiles
12:02 Create Internal Groove
15:07 Mark Face
16:47 Sandwich Rails and Stiles
17:21 Setup Router
22:19 Groove Rails and Stiles
24:40 Setup Layout for Joinery Lines
27:07 Setup Domino
28:23 Domino Overview
🤙
#Festool #Domino #CabinetDoor
DISCLAIMER - As an Amazon Associate I earn from qualifying purchases.
Chris’s AV Gear
Panasonic 4K Ultra HD: amzn.to/3pXXPzX
Rode VideoMic GO : amzn.to/3vXOJqx
Sony MDR7506 Headphones: amzn.to/3I450g5
SanDisk 256 GB Extreme Pro SD Card: amzn.to/3i0iT4u
SedgeTool is all about woodworking and having a great time doing it. SedgeTool is Brian “Sedge” Sedgeley who brings 30 years of woodworking experience and tons of energy to the team. Derick “Big D” Clements who has NO CLUE about woodworking but is ready to learn. Chris "cameraman" Seibert who films it all! If you want to have a good time and learn something about woodworking, then you’ve come to the right place.
All views and opinions expressed during SedgeTool are explicitly those of SedgeTool. They are not intended to represent any claims, value statements, or opinions of any of the tools, brands, subsidiaries, or parent companies of brands referenced, visible, or mentioned on the show. The SedgeTool team is here for entertainment and educational purposes only. SedgeTool is not a replacement for proper training or safety guidelines as outlined by the manufacturer's owner’s manuals.
Website: www.sedgetool.com/
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[@AndrzejJeczen]

From Europe here:It's really cool to see you embrace the metric system, but also very funny to see you still be amazed by how easy it is. It's like someone who was bright up in a cult, but left and saw how beautiful world was.

[@sedgetool]

Thanks....

[@bigTHOR77]

I've watched alot of cabinet videos, even bought a cabinet making video course, and this video has more real world info than any of them. Killer job

[@sedgetool]

Thank you very much !!!!!!!!!!!!! Stay tuned for part 2 ...releasing Sunday @7:00 pm

[@LesterBarrett]

The world could learn a lot from your teaching method.

[@sedgetool]

Wow, thanks

[@wallace0741]

This series is awesome. Watching you in the festool live episodes explaining the tools has been invaluable and these creation related videos are fantastic. Huge fan Sedge! Keep up the great work!

[@sedgetool]

Awesome, thank you! Lots more coming !!!!

[@BW-cw4lq]

Sedge!, watched this before and needed to make add oh to existing cabinets. Followed you classroom layout and built the exact same way. The 2,2,4,4 reveal was the best lesson yet. “Big D” the student for KZbin. Professor Sedge, the instructor. Thank you. This video is a year and a half old and is as good today as when you up loaded. Thank you. Blake

[@sedgetool]

Thanks Blake .....

[@workinhard23]

The whole video is awesome but that pencil on the Kapex blew my mind😅 thanks Sedge!

[@sedgetool]

Glad you liked it!

[@BenMarshallDesigns]

Yet more proof that you know WAY more than I’ll ever know!! Love the amount of detail you go into in these vids! Thanks bud! Wicked!

[@sedgetool]

Thanks Ben.......You are the BEST !!!

[@pmelchman]

I would love to pick his brain over a beer or two (_)3

[@baja1980s]

Love this man and his ways of teaching, superb job Sedge keep them videos coming…

[@sedgetool]

More to come!

[@timblack33]

Machinist here that caught the woodworking/cabinetry bug during covid... I can do most of the work no problem but always struggle with the layout/proper setup and your video is the best I’ve seen.

[@sedgetool]

Thank you very much !!!!!!!!!!!

[@hjchrisman17]

This video is just in time I’m in the process of building some cabinets and I’m at the door stage Thank you and GO SOX!

[@sedgetool]

Go RED SOX Nation baby !!!!!!!!!!!!!!!!

[@pmelchman]

Sedge, so up until watching this video I have ALWAYS been a cope and stick with raised panel and faceframe kind of guy. However; I may have to change. I love the clean and simple lines, no face frame material to mill up, good plywood constriction, and a system that always room for batch processing cabinets for a small shop. looking forward to more videos..YO BIG D

[@sedgetool]

Thanks Patrick...Glad you liked it !!!

[@OFFICIALUND]

This is an excellent video. And I like your non-Festool-video personality much better than that facade. I don't mean that as an underhand compliment . . . Thanks for the video.

[@sedgetool]

Wow, thank you!

[@evanmetz1740]

Boiler Up!

[@sedgetool]

Oh Yeah !!!!!!!!!!!

[@chrisdingevan506]

Awesome video. When is part 2 coming?

[@chrisdingevan506]

Never mind I saw it’s Sunday at 7pm in the reply

[@sedgetool]

Sunday 7pm

[@JLLG2]

Newbie question, is the 50mm stock something commonly available to purchase pre-milled? What species are you using btw? Also, how feasible to do the groove with the OF1400 and edge guide? That is currenty the only router I have.

[@sedgetool]

50mm stock is roughly 2" stock... I mill it myself.... The species we were using for the door is maple... and it is feasible to use the OF1400 and a parallel edge guide..... there is a scribed centerline on the base of the OF1400 as well

[@jtlong8383]

Sedge, what wood did you use for the door rails and stiles? Was the plywood veneered?

[@sedgetool]

depending if it was stain grade or paint grade ... we used maple for paint grade in this videos... and yes the ply wood was maple shop grade plywood veneer

[@alimaleki217]

When routing the groove in the stiles, shouldn’t you stop before getting to the ends to prevent it from showing when assembled!

[@sedgetool]

I do when I use a router table...this is a quick way on a jobsite to make doors...you can run long lengths and measure and cut..... the infill also adds a little detail.... just one way of doing it !!!!

[@alimaleki217]

@@sedgetool I hadn’t seen Part 2 yet; I liked the contrast!

[@danste01]

Is the router bit 6mm?

[@sedgetool]

Yes !!

[@danste01]

@@sedgetool Hi, the 6mm bit is not big enough for my 6 mm plywood. You pass through wood like butter and in my plywood baltic birch I had a though time. Is there a problem or it me?

[@user-oz6kk3to7b]

@@sedgetool Sedge, Another great video. Thank you so much. Is that 6mm bit an upcut or downcut spiral ?

[@jakeledg]

Curious as to why not just go a full 10 mil deep

[@sedgetool]

I have just used 9mm (3/8" ) for doors and cabinetry my whole life...... simple for me to remember

[@jakeledg]

@@sedgetool I see. I love the videos. I’m in the process of rebuilding my festool shop and I really appreciate the series.

[@Abrewdog]

Must be filmed in North central Indiana. Purdue. 🤮

[@sedgetool]

Nope ...... filmed in paradise

[@RobyWanKenobi]

When you store your lumber by wrapping it do you store it vertical or horizontal? If horizontal do you sticker the individual bundles? Any other thoughts would be awesome. As many have said these videos along with Festool Live have taught me more than I could ever imagine. Ironically in this internet world I have so much trouble finding solid information on woodworking. Between the many books I have purchased that only really teach you how to build a Home Depot quality cabinet and all the videos that are made for entertainment quality information is very diffuclt to come across. You, Mike Farrington, Rob Cosman and a few others are in a league of your own and I can't thank you enough.

[@sedgetool]

long bundles I will store vertical ... shorts I wrap tight and do not sticker and also store horizontal.... Thank yo so much for watching the videos .....

[@RobyWanKenobi]

@@sedgetool on the ones laying horizontal do you just stack the bundles on top of each other?

[@brakarzacant3842]

Hi Sedge, Loving your videos, I am learning so much from your videos here and on Festool Live. Would you recommend building cabinets in ply only or MDF is ok? As Plywood in Australia is insanely expensive compared to MDF Cheers Brad @zacant_australia

[@sedgetool]

Thank you very much !!!!