How to Make a Crusader Knight Helmet Out of EVA Foam with Free Templates Great for Cosplay Beginners

[@SKSProps]

Check out more of my complete builds, walkthroughs, and HD-Foam at www.SKSProps.com

[@wolfgangcomacho]

I challenge you to build a Warhammer 40k Space Marine helmet, without power tools. A true DIY video that us lowly Imperial Troopers can follow.

[@kathyalford9076]

Lou

[@pizzadoos370]

does the shop ship to the netherlands

[@SKSProps]

@@pizzadoos370 no, you’d want to look for a company overseas like polyprops or Lumins workshop

[@trentAJ]

Please do one of those classic moving visor knight helmets!!!

[@Shadey2224]

Up!

[@noviyani3229]

Up

[@Shantanic]

I swear you have no idea how much this rookie is learning from you. From foamsmithing to painting!!! Thank you again!!!

[@SKSProps]

That’s awesome to hear! I’m so glad these videos are helping the community 👍

[@HappyNerdPhoto]

This tutorial was my first and it was so much fun! I'm so happy with how it turned out and would highly recommend it to anyone wanting to play with some foam!

[@Nasrist]

I looked at your other works and they are absolutely incredible! And you also give free templates, you deserve millions of subscribers

[@SKSProps]

Thanks! I'm glad your like the projects!

[@gadgetsandgizmos9208]

I'm surprised this video doesn't have more views. Not only is it super helpful, but I've actually gone after this project and I've watched it several times for reference!

[@SKSProps]

Every view helps 👍

[@RMLOTRJDCMClaL]

I am actually shocked. You are so underrated, I immediately subscribed to you!! A free template?? Resources that I can actually get? And it even LOOKS good??? You deserve 10 millions subs bro! (IM GOING TO TRY THIS IMMEDIATELY)

[@SKSProps]

Thanks! I grow a bit more every year thanks people sharing my builds 🙌

[@RMLOTRJDCMClaL]

@@SKSProps Hi there! I was wondering, I’ve got all the supplies and tools that I need gathered, but am I just supposed to print out the templates put onto a regular sized paper? Or should I resize it from the computer before printing? Thank you so much!!

[@SKSProps]

@@RMLOTRJDCMClaL it’s already scaled and paper size doesn’t matter. watch the how to print templates video

[@RMLOTRJDCMClaL]

@@SKSProps thank you so much! Also, I really appreciate how quickly you respond. I have a deadline for this project, and I’m thankful I can start quickly and have help from you.

[@RMLOTRJDCMClaL]

@@SKSProps Hi there, I have had so much fun creating this helmet. Thank you so much!! I just have one last question. Do you use any fixative spray over the paint to protect it? Or is it fine just as it is?

[@Stallagmite]

Wow, medieval knights would have loved this for leisure wear 😁

[@SKSProps]

Great for those late “knight” parties

[@Stallagmite]

@@SKSProps 😂

[@malarkeysquad3845]

Thank you so much for the free templates, I made my own helmet following along with you`re video and it turned out really well for my 2nd time making an EVA foam helmet. Good job on the video to.

[@SKSProps]

Thank you and I’m glad I could help! 👍

[@gingernaut2550]

This is pretty sick! I've been trying to find a good first project and i think this is the one! Thanks for throwing out some simple designs for Newbs.

[@SKSProps]

You’re welcome! Have fun 👍

[@Guru_Swami]

I think I may have just found my first ever fabrication/cosplay project! Great video!

[@SKSProps]

Awesome! Have fun! 🙌

[@FishDish159]

A while back I decided to make this into sheet steal. Three months later and I am so happy my brain works the way it dose.

[@ninjaspermiarz1141]

This is my third eva foam project and the best one at the moment. I modified the pattern to match Black Knight's helmet (from Monty Python and the Holy Grail) and it looks incredible!!! Thank you king 🙏🙏

[@SKSProps]

You're welcome, glad I could help!

[@AlanVonGoodleef]

I made one of your plague doctor mask and it turned out bad ass! know i am in the process of making one of these knight helms. thank you so much for these tutorials and free templates.

[@SKSProps]

You’re welcome David glad I can help out! 👍

[@AlanVonGoodleef]

now not know...ha ha

[@limitbreakarts7]

I would like to see you make a full Crusader Knight armor, Great Job on Crusader Knight Helmet

[@limitbreakarts7]

I'm making this helmet alos with your HD Foam, Best Foam on the Planet

[@aprilblackregentart6647]

I kept thinking about your brushes and techniques when I was making some bracers over the weekend. Your prop painting is so good!

[@SKSProps]

Aww thank you! I try my best and hopefully the techniques are transparent enough for everyone to learn from

[@generalsworkshop]

So awesome, I am thinking about going as a Templar for this Halloween and I found your helmet template. So awesome, excited to try making this. Thanks for the video.

[@generalsworkshop]

Oh, and I sub’s! #letsgo

[@SKSProps]

Awesome! Thank you!

[@ImmortalReaver]

I love that rust-oleum spray but I recently used a similar color from Plaid FX and it's even better. I'm really liking their paint lately.

[@SKSProps]

I go back and forth between a lot of different products just gotta see what works best in each situation 👍

[@BlueLightning09]

Thanks for your video! It was very clear and helpful. We are very happy of how our helmet turned out!

[@Wolfz2321]

Great job. I love the medieval looking helmet. As always your explanation for building things is second to none. I can’t wait for santa to put me my SKS foam under my tree this year.

[@SKSProps]

Thanks! And I think a lot of good little foamsmiths are getting some HD-Foam this year 👍

[@metalnavy2552]

Man I am difenitly going to try this. I'll post another comment when it's done ! By the way dude, I really like your video, you put a lot of efforts and quality in it, thank you !

[@notwocdivad]

A friend made a helmet of this type with thick card. When it came to rivets he used split peas for their nice domed shape, looks pretty good too, not as "real" as yours but still acceptable!

[@karenritter2574]

Looks pretty good like the jousting knights helms

[@legoknight0157]

This looks like Solaires Helmet from Dark souls 1, I love it.

[@verticoulesgaming560]

THIS IS SICK i just made this for me and my friends now we are wearing it to our friends wedding Yes we are dressing crusaders

[@SKSProps]

Thank you! and that's great! glad I could help! 🙌

[@charlessampson6426]

What an excellent tutorial, so helpful, and what a brilliant result. Thank you for sharing.

[@SKSProps]

Thank you very much! And you’re welcome 👍

[@veronikacarvalho8414]

Thanks for your ideas and great tutorial 👍 ❤ we made one and it turns out awesome 👌

[@SKSProps]

Fantastic! glad i could help!

[@Marina-rm8bf]

Hi from South Africa ... we have been following you for quite some time now and love everything you put your hands to, creating the most stunning pieces. We have downloaded the helmet template and i have just completed it. Problem is that i did not have the correct foam, when we purchased it the supplier actually gave us the incorrect type not EVA but we have found a new supplier who specializes in Cosplay. Wish we could buy from you but perhaps we will be able to do so in the future once we are up and running fully. Please keep on giving tutorials and we appreciate and value what you do. Kindest regards Abrie and Marina - Veldtmänn Creative Designs

[@metalclone]

Fantastic Video, great job.

[@SKSProps]

Thank you very much!

[@The_Foam_Smith]

I made the helmet just like you did in the video and it turned out great! Though I modified it to look like the sun knight from dark souls but thank you for providing the helmet template

[@SKSProps]

Awesome! Praise the sun!

[@blizatrex]

A good video for making a round table knight

[@SKSProps]

Hmmm 🤔 have my own knights of the round table 🙂

[@philabot]

Awesome helmet! Thank for the share

[@SKSProps]

You’re welcome! 👍

[@m4rks613]

THIS HELMET WAS SO FUCKING AWESOME, thanks and good work

[@SKSProps]

Thank you 🙌🙌

[@Thecyanide667]

Swaggersouls time :D

[@jamessmiley726]

I needed this I'm going as Swaggersouls next halloween

[@SKSProps]

Awesome!

[@tomparfer]

Buen trabajo A este casco le quedaba bien una espada de los templarios Podrías hacer una?

[@oscarmadrid5233]

Otra vez te lo confirmo bro eres un máster y porfavor sigue así amigo. Un cordial saludo desde Guatemala el país de la eterna PRIMAVERA. 🇬🇹🇺🇸🇬🇹🇺🇸🇬🇹🇺🇸

[@SKSProps]

Thank you very much!

[@ashenwarriorprops]

Great video buddy!

[@SKSProps]

Thank you sir! I really like putting out these simple projects anyone can build and feel good about 👍

[@adamrizkymubarak]

POV: You're fellow Bread Boys followers

[@SKSProps]

👍👍

[@PsychoAxeMan]

I know what I'll be building this weekend

[@SKSProps]

Awesome! Have fun with it 👍

[@rocioilusionista]

Really epic 👏👏👏👏

[@SKSProps]

Thank you very much!

[@MPPapercraft]

nice

[@halo.animations1330]

Man I need me some Eva foam

[@samveldman5664]

Hey I have a slight issue I have made the helmet twice and both times the lower cheek area puffs out making it look like a pyramid any solution for that?

[@SKSProps]

Apply a little heat with you heat gun and try to reform the foam for a flatter shape. you could also do that and glue a small strip of 2mm foam to the inside while it’s curved to the desired shape. This will give the foam into the new shape

[@samveldman5664]

@@SKSPropsthx will try and I subbed

[@sydneydunham9619]

Hey! I just found your channel and it's a lifesaver! I've never made any foam fabrications before but I want to get started asap. I'm a college student, though, and looking to save on money. If I were to only get either a heat gun or a dremel tool, which would you recommend for starting out?

[@SKSProps]

Awesome glad I can help! A rotary tool is a must! Go check out my foamsmithing basic tools video should give you a heads up 👍

[@fanijardim8572]

Por favor faz a tiara da feiticeira Scarlatte ❤❤

[@zeetos7853]

Nice helmet. Does CA glue really hold the foam that well? As durable as contact cement?

[@SKSProps]

Of course! Contact cement is good for heavy movement or large areas, but the foam will rip before the super glue bond gives. Plus if you go through a bunch of my builds I use both frequently I prefer a double adhesive method

[@zeetos7853]

@@SKSProps Thanks for the info.

[@diogo.rodrigues.1884]

Quick question Steve: doesn't the Flexbond and paint mix act as a primer on the foam? What would be the difference if you had directly applied the antique pewter on top of the Flexbond-paint mix?

[@SKSProps]

Good question. Yes flexbond is a type of primer. my force of habit and workflow always calls for a dedicated primer to be used before any spray paint. The primer actually bites into the layer a bit and gives a completely matte surface allowing the antique pewter to adhere better. It is possible that a direct application of the pewter to the flexbond/acrylic could chip or rub off

[@shintaishoogaisha123]

Haven't you uploaded this video a few days ago? I specifically remember watching it

[@SKSProps]

It was uploaded to Blick Art Materials channel 7 months ago but they are letting me post it on my channel too to reach a larger foam fabrication audience

[@shintaishoogaisha123]

@@SKSProps awesome! It's a great video

[@KaciZXB]

Amazing

[@SKSProps]

Thanks!

[@goldfish_gamer4991]

You should do the Mandalorian's helmet

[@marnixtellings6583]

Awesome! Ps the hot glue gun and the 2mm rubber dont go wel together: the heat shrinks the tin material

[@SKSProps]

Thanks! If you are going to use hot glue don't use a high temp hot glue gun use a low temp or the "super cool" surebonder gun. But I would still recommend a medium gel super glue to these options

[@marnixtellings6583]

@@SKSProps tnx! You made my 6 year old son so happy man!🔥🤘

[@maciejlekki6878]

Nice

[@SKSProps]

Thanks!

[@PaddyScarff]

Hey bud. Love your work! I’m sure you’ve been asked before so apologies if so, but Is there any way to make impressions in the foam like the plates on the sides of Sutton hoo helmet?

[@SKSProps]

A couple of different ways you can burn them in with a heat tool, or heat the foam and press a design in that will emboss the surface. Check out my how to make foam look like leather video and it will explain the process

[@tureboiii7201]

I have a question, this looks really cool but i only have 1 type of foam. I currently dont know wich on it is but will it still work? So it all is the same thicness.

[@SKSProps]

Use whatever you have but 6mm is a must for the helmet itself 2mm for the details

[@tureboiii7201]

@@SKSProps ok i only have 2mm so i will try and get 6mm

[@philippkowalski1105]

helmet looks awesome, but I really don't know how to print the template. It opens in a totally strange format (neither letter nor A4 or anything similar) and is not printable unless I resize (which of course I don't want to).

[@SKSProps]

You need to open the PDF in Adobe acrobat or Adobe reader then click "poster" in the printer settings this will scale the PDF properly over several pages

[@philippkowalski1105]

@@SKSProps thanks a lot for the quick response. I though that it had to do something with splitting up pages. But my browser pdf viewer didn't support that. Once I followed your advice, it worked. Much appreciated!

[@NeoPunisher123]

Very awesome helmet ;) I would start my first project with your template for my 5 year old son. Is it possible to get a scale able pdf or other file? Cause I guess the helmet size is more an adult size ;)

[@stain_]

all i have access to at the moment are small sheets of 2 mm foam, any tips on layering and working with that in a timely manner ?

[@SKSProps]

You’d better off building it out of cardboard and skinning it with the thin foam. Otherwise no because 6mm is really needed structurally

[@SaltamontesbaldosaHas]

I only have 3mm available where i am would it work if i do the same? ​🤔 Or maybe if i put the 3mm and another 3mm together it would create a 6mm foam..@@SKSProps

[@SKSProps]

@@SaltamontesbaldosaHas 3mm on its own would be very thin I’d try to stack them if I could. But 5-6mm would be preferable

[@n.i.r2754]

Great job! One question. Will it be much worse to use 5 mm foam instead of 6?

[@SKSProps]

More important is if the 5mm is low density or high density that will make a big difference

[@n.i.r2754]

@@SKSProps not sure about density, there's not much information from site i brought foam from. It's 45 shores

[@SKSProps]

@@n.i.r2754 45 shore is kinda stiff but should be ok. My 6mm is high density 38 shore

[@n.i.r2754]

@@SKSProps ok, thanks for the answer

[@diamantexd4001]

Is it a problem If I only use 2mm eva foam for the entirely helm?

[@SKSProps]

I think it would be to thin and wouldn’t hold its shape very well. I’d go at the very least 4mm but try to find 6 if you can

[@ToastedEpicBread]

I have 2 questions, or more. Is the helmet strong enough using EVA foam? And what other tools can I use other than the rotary tool? And could I just use paint instead of spray cans? And how can I scale it to my head size? Thanks!

[@SKSProps]

stron enough for what? it will hold together fine but is not ment for larp. if you're going to work with foam get a rotary tool of some kind they are cheap. paint however you want if you cant spray then use something like flexbond to seal the foam before painting. it's already scaled for a head of 23.5" increase or decrease the overall size from there

[@ToastedEpicBread]

​​@@SKSPropsahh alright, I'm new to making things out of EVA foam, this would be a fun expirience, and how can I cut the foam smoothly?

[@SKSProps]

@@ToastedEpicBread basic tools and techniques m.kzbin.info/www/bejne/oInUnGiag9CDn6M

[@ToastedEpicBread]

​@@SKSPropscould I not use flex bond? And what will happen if I do and did not

[@SKSProps]

@@ToastedEpicBread you have to seal the foam with something before applying paint so flexbond and plasti dip are the best options.

[@lombvax]

*swaggersouls has entered the chat*

[@joannehyland7864]

Hey hi = how strong are these please? I was looking for re enactment ?? I am also looking to make some horse armour. Thank you

[@SKSProps]

Foam itself is durable and great from a lightweight alternative to metal and leather. But it is just foam so it’s not like you are going into actual combat

[@Kai-kq7sl]

Is the heat tool you are using a soldering iron, or am I mistaken?

[@SKSProps]

Yes, kind of. Heat tools are usually adjustable temp most soldering irons are not

[@Kai-kq7sl]

Apologies for the late reply, but thank you! I'll keep note of that 😁

[@jakem7419]

How do I know the sizes of what the cut outs should be when I print them out they obviously come out small all on the same papear is there a way I could enlarge them but they all line up

[@SKSProps]

Just follow the directions on my site open the pdf in adobe acrobat or adobe reader and click poster in the print settings that will scale it properly

[@jakem7419]

@@SKSProps that I you so much, I love your work it’s very cool

[@grandebenjamin.]

One question is the sizes that are printed are the right sizes, isn't it too big or too small?

[@SKSProps]

The pdf is already scaled properly watch the how to print templates video

[@GünterMüller-j4w]

Как вы подобрали нужный размер шлема?

[@SKSProps]

The template is already scaled watch the how to print templates video

[@DarleneFahl-Brittian]

I'm interested in the helmet template -- would you have a size to make it for a child?

[@SKSProps]

You’re just going to have to scale the template down in adobe acrobat or adobe reader when you print it Regular size it setup for approx 23.75” head

[@pxpq]

Hello, i live overseas and my closest options for the mainframe are 5mm and 8mm which one would you suggest?

[@SKSProps]

Probably the 5

[@pxpq]

@@SKSProps thank you very much ❤

[@tureboiii7201]

Can i use cardboard as a base layer and then put 2mm foam over it?

[@SKSProps]

maybe

[@fauxmarmorer9544]

What circumference head is this made for?

[@SKSProps]

Approx 23.5”

[@douglasbailey9055]

try working (assembly) from top to bottom it may save you time,

[@lordfox6600]

yooo sick helmet but when I printed it it didn't fit my head do you know what percentage of size I should print the pattern for a 60cm diameter

[@SKSProps]

It should already be enough to fit that size my head is 59.5 cm. Worse case up the scale by 3% And you did watch my how to print templates video

[@lordfox6600]

@@SKSProps thanks soo much for the quick reply yea it doesn't fit me for some reason ill print it with an extra 3% that might work

[@GoldenJack-yd7dr]

question im trying to make the helmet but the glue is not sticking on hard enough

[@SKSProps]

What glue are you using

[@afbsartur1270]

super

[@Anyasgameing]

What size paper do you print it on ?

[@SKSProps]

paper size doesn't matter match the how to print templates video

[@SpoFork]

Does the foam break easily?

[@SKSProps]

absolutely not you can throw this down the stairs and it will be fine

[@carlpowers7291]

Does anyone know what kind of weights that’s being used. They lo like something that I have seen before but I can’t place it

[@SKSProps]

123 blocks amzn.to/3T9kl7S

[@stuartfaulks5489]

Can this go on a head or is it too small?

[@SKSProps]

Of course it can be worn. And if it fits my head it should fit just about everyone 👍

[@slaughterman44]

I made this helmet a couple years ago and it was too small, how do I figure out how much I should increase the printing scale?

[@SKSProps]

I’d only recommend about 5-8% if it was to small

[@slaughterman44]

@@SKSProps my head circumference is around 24in so I'll give it a go

[@gingka_playz6173]

question, How do you print the templates to scale?

[@SKSProps]

Watch the how to print templates video on my channel

[@gingka_playz6173]

@@SKSProps Okay, Thank you.

[@cuek]

Do you think this template can be used or adapted to cardboard? I would love to do it on foam but I don't have the opportunity at this moment

[@SKSProps]

You can always try but it would definitely be easier to build out of foam

[@SaltamontesbaldosaHas]

Question, Can u do this to with cardboard if u are able to fold it?

[@SKSProps]

Only one way to find out. I couldn’t tell you for sure because I don’t work with cardboard

[@SaltamontesbaldosaHas]

@@SKSProps Thats alright :D, Also do u know of a way on how to figure out the measurements? (beginner in this and when i printed the templates they came out in a small size 😅)

[@SaltamontesbaldosaHas]

(i think its because i printed it in A4

[@SKSProps]

@@SaltamontesbaldosaHas it’s already scaled watch the how to print templates video

[@SaltamontesbaldosaHas]

@@SKSProps Just found it (i think it's my printers fault Because i tried the poster and it didnt work out.) However i will not give up! I learned at school how to put stuff into scale right now i have the template in A4 (small) what scale is it set on? I could measure everything and make the scale bigger :)

[@eepyVolkan]

I know this video is three years old, but i have a question when painting the helmet, what if i want my helmet to be black? Since im making a black templar costume.

[@SKSProps]

Just use Liquitex mars black but I’d still probably pair some silver on heavy wear edges and for any battle damage

[@eepyVolkan]

@@SKSProps If I were to use cardboard for the helmet, would it still work?

[@Kraut9077]

Can you use cardboard to make this? Or does it half to be foam?

[@SKSProps]

Give it a try 👍

[@Kraut9077]

@@SKSProps okay thanks

[@biggchevi5813]

What would be your recommendation to downsize the template so that I could make it fit my three-year-old son

[@SKSProps]

Probably at least a 25-35% You’ll just have to play with the scale

[@biggchevi5813]

@@SKSProps thanks I appreciate it

[@品祥]

Can I use leather to make this?

[@SKSProps]

Probably, a lot of leather workers use foam to template because the the similar thickness

[@品祥]

@@SKSProps thx!!!

[@EsparTaco1788]

In what format should I print the A4 template?

[@SKSProps]

It’s already scaled watch the how to print templates video

[@EsparTaco1788]

@@SKSProps Thank you very much for answering. I don't understand English very well but I try to understand it as best as possible.

[@SKSProps]

@@EsparTaco1788 my videos all have cc in multiple languages so you should be fine

[@slaughterman44]

My helmet widens out at the bottom, any idea on a fix?

[@SKSProps]

Reheat with a heat gun to get the foam to curve or do my 2mm strip technique. Glue a 1/2” 2mm strip of foam to the backside while it’s curved that will help it retain that shape and it won’t flair out

[@Livinthelife1984]

So I have tried MANY times to download and print templates. What happens when there is NO " poster" size ?

[@SKSProps]

You need to open the pdf in adobe acrobat or adobe reader then click “poster” in the printer settings that will scale it properly

[@Livinthelife1984]

@@SKSProps Steve. Seems READER didnt have the option, but ACROBAT does. At least for me. I see that option. Im now off to use a bundle of paper making MANY templates finally! thanks brother !

[@SupernautCosplay]

At what size should I print it?

[@SKSProps]

Watch the how to print templates video

[@OskarLewczuk]

how do i scale the pdf to A4 paper? I have no idea how to use it.

[@SKSProps]

Follow the directions on my site and open the pdf in adobe acrobat or adobe reader and click poster in the page size area that scales it properly over several sheets regardless of your paper size

[@marcogambis2406]

how to print with the same dimensions?

[@SKSProps]

Follow the directions on my site and open the pdf in adobe acrobat or adobe reader and click poster in the page size area that scales it properly over several sheets regardless of your paper size

[@augustuscaesar23]

Bread boys

[@cosmotraveler9346]

Which head size would this fit?

[@SKSProps]

I’ve got a large head and it fits me fine

[@cosmotraveler9346]

@@SKSProps like a size 62?

[@SKSProps]

@@cosmotraveler9346 yeah I wear an xl hat

[@kelley9607]

cool

[@SKSProps]

thank you!

[@carlpowers7291]

Do you prefer to use super glue on all of your builds? It’s certainly not as messy

[@SKSProps]

Yes, Unless it’s a large or heavy wear area. Plus as you mentioned I feel it keeps the build cleaner 👍

[@Nuchie88]

But how am I supposed to print that one out? the pictyre is so big. Even if i cut them up in photoshop they are too small? cant you put out templates that are the size of a regular paper? a4 paper

[@SKSProps]

You follow the directions and open the pdf in adobe acrobat or adobe reader and click poster in the printer settings that scales it properly regardless of what size paper you use

[@Wolfz2321]

I always follow SKS links to buy my foam and stuff. Unfortunately dickblick is out of SKS foam clay. Does anyone know where else I can buy SKS foam clay? (No other brand, only SKS brand) thank you

[@SKSProps]

My Foam Clay is currently on a boat to the US should be available through Blick early January Michael email me at [e-mail] I might still have some in my warehouse

[@MrKop86]

Привет! Я не понял, это какой материал?

[@SKSProps]

Eva Foam

[@MrKop86]

@@SKSProps Да, спасибо. Я уже нашёл. У нас она так и называется, пена для косплея.