Solar Saturn Turboshaft Engine

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AgentJayZ

AgentJayZ

Күн бұрын

Пікірлер: 235
@Max_Marz
@Max_Marz 7 жыл бұрын
in the us, and I'm sure Canada too we had microwave radio towers between the 60's and late 80's run by att/bell called "long lines" they carried all long distance telephone calls and sometimes secure government comms most profilic during the cold war. at some of the more important relays that dealt with multiple wireless interconnections often in very remote locations they used these solar Saturn units for backup power. long lines played a big role in our history and many don't know anything about it.
@Max_Marz
@Max_Marz 7 жыл бұрын
www.long-lines.net/documents/Solar/turbine_brochure_C.jpg
@Max_Marz
@Max_Marz 7 жыл бұрын
there are links to a neat little brochure about it most of the way down this page. www.long-lines.net/documents/index.html
@johnnyj540
@johnnyj540 7 жыл бұрын
Some time I look back and really miss that work.
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
Cutaway's are the best! Especially on that scale where you can get the entire engine in one frame.
@JBLewis
@JBLewis 7 жыл бұрын
To see that cut-away turbine spin is a treat!
@billmoran3812
@billmoran3812 7 жыл бұрын
That's a really old Solar Saturn. They were owned by IH in the 60's and early 70's. I've done a lot of work with Solar over the years. Great company. I've never seen a.cutaway except st the factory in SanDiego.
@kidclements
@kidclements 5 жыл бұрын
Very cool. I worked in fuel nozzle manufacturing as a manufacturing engineer and have made the Solar Saturn fuel nozzles. Really cool to see them in the engine.
@SquillyMon
@SquillyMon 7 жыл бұрын
I'm constantly amazed at how well made these machines are... The attention to detail, the beauty of the parts and gears and subsystems...just everything. I'm a Gear-Head...so I tend to appreciate these things, when other people just stare and shrug, I seem to stare and smile or sometimes drool but I digress.... I guess I'm a weirdo ...oh well
@NedTheDread
@NedTheDread 7 жыл бұрын
I'm not even really into this stuff, yet I can't stop watching. Something about the way you speak is contagious. Thanks again for the great video!
@AgentJayZ
@AgentJayZ 7 жыл бұрын
Jeez, I don't hear that very often. Thanks!
@justjoe7313
@justjoe7313 7 жыл бұрын
Realy great look into Canadian insulating blankets :) Thank you for a great look into the cutaway of the Solar Saturn and a display of gas path through the power section. I've enjoyed this video immensely and kudos, my man, you do it realy well!
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
It's about 6:30 here in PA when I watched this and laughed so loud when he said that, I probably woke everyone in the house up.
@rreiter
@rreiter 7 жыл бұрын
So many good videos I've given up on my feeble attempts to says thanks in novel new ways. So: Great video, thanks, much appreciated!
@aimanarif65
@aimanarif65 7 жыл бұрын
Hello from Malaysia! love your passion!
@MrShobar
@MrShobar 7 жыл бұрын
The Solar Saturn 20 developed 1590 hp (1185 kW). It had a pressure ratio of 6.7. A nice little engine. Very simple. Thumbs up, man!
@JeffCowan
@JeffCowan 7 жыл бұрын
These videos are a total gift. Thanks for making them.
@Chriszlaststand
@Chriszlaststand 7 жыл бұрын
Honeywell engines for 26 years. I worked for the Turbine engine side and APU. My last assignment was in combustors I found that to be the most interesting assignment. Combustor technology has really come a long way. I can really appreciate your channel. Just found it today.
@steveeisenburger6011
@steveeisenburger6011 4 жыл бұрын
Thanks for sharing your life with us, Jayman. I can only appreciate the things I learn about here. 👍🏻
@wayneescobar6661
@wayneescobar6661 7 жыл бұрын
I want that cutaway for my living room .
@Levi-Willis
@Levi-Willis 7 жыл бұрын
Nice vid! I worked for Pengrowth and we had 5 of these as nautal gas compressors and 5 of them for refridge compressors. Very reliable units, we'd see 60k-80k hours on them before overhaul.
@mogwopjr
@mogwopjr 7 жыл бұрын
Thanks for another great video. I think I remember on the last video of a cut-a-way that the stator's were not present. Its been a while so forgive me if I'm wrong. It is nice to see them in situ. As always thank you for sharing your knowledge and experience with us.
@vaderdudenator1
@vaderdudenator1 4 жыл бұрын
Dude, these videos are amazing, thank you so much for taking the time to make them
@skaught7289
@skaught7289 7 жыл бұрын
Thanks for the info! I'm in aviation and its nice to see the tear downs of the turbines in your videos. I only get to see a small portion of internal parts of the engines with a borescope.
@Phoenix-ej2sh
@Phoenix-ej2sh 7 жыл бұрын
Love seeing new things in the shop.
@Jangle2007
@Jangle2007 7 жыл бұрын
Great video! You know, somewhere back in "Questions" (#56, I believe) was my break-through moment to finally grasp the "how" of compressor blades and stator vanes work together to increase pressure in the compressor section: compressor blades accelerate the air mass through a convergent passage, whereas the stator vanes are a divergent pathway, slow the airflow, and therefore compression happens. Expansion = compression in the stators?? I didn't understand.... The lightbulb moment occurred when agentjayz said the magic words: "this is part of the Bernoulli equation." I mention this now because it's fascinating to see in cut-away detail how the process reverses with the working air doing work in the turbine section. Thanks for an excellent tour through the Solar engine.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
Excellent. Thanks for using your thinker and your reader to increase the size of your understanding.
@grahamj9101
@grahamj9101 7 жыл бұрын
You're not quite there. OK, the annulus profile from front to rear of a compressor is convergent, to maintain an approximately constant mean axial velocity. However, the passage shape formed between two rotor blades is not convergent: even at the tip of a big fan blade it might be virtually constant, but at the root it will be divergent.
@Jangle2007
@Jangle2007 7 жыл бұрын
grahamj9101 - Ahhh...well...I enjoyed my moment of understanding while it lasted. Because you opened the door, are you open to providing further information? Your post immediately raises two questions for me, which in this context I presume apply to only the fan of a turbo-fan engine: 1) The passage shape formed between two [compressor?] rotor blades is not convergent? Does this statement refer to the passage between fan blades or (core?)compressor blades? 2) Is the purpose of a divergent passage between fan-root blades to control/slow airflow into the core compressor? If so, is this purpose to prevent supersonic airflow from entering the engine core? If the passage is divergent, Bernoulli says the pressure should increase...does the pressure actually increase here before the compressor stage? All the best to you.
@grahamj9101
@grahamj9101 7 жыл бұрын
You are obviously clear in your mind that fan and compressor stator vanes form a divergent diffusing passage, to convert velocity into pressure. However, you do need a little more sorting out in respect of rotor blades. Basically, my comments apply to both fan and compressor blades. After all, a fan is a single-stage compressor, but with an extreme hub-tip ratio. Fan and compressor blades form a divergent passage at the roots, with the divergence reducing towards the tips. And yes, there is some pressure rise in the rotor blades, which is compounded in the stator vanes. And no, the fan does not slow the airflow into the core: however, do not simply think in terms of velocity change in the axial direction. The big changes in velocity take place in the circumferential direction. I have to hand my retirement presentation piece from R-R, back in 2003. It is a mounted IAE V2500 HPC1 rotor blade, which I have measured as best I can at the blade root. The inlet passage width is about 19mm and the outlet width 26mm. The tip section has minimal curvature and cannot produce any significant divergence: equally, it cannot produce any convergence.
@grahamj9101
@grahamj9101 7 жыл бұрын
I've now measured my Pegasus first stage fan blade. At the blade root, the inlet passage width is about 42mm and the outlet is about 55mm. These dimensions (and those I gave before) are not, of course, the chordal distances from one blade to another. They are, for the inlet, the dimension from the leading edge to the nearest point on the convex surface of the adjacent blade: for the outlet, it is the dimension from the trailing edge to the nearest point on the concave surface of the adjacent blade.
@collingtech1
@collingtech1 7 жыл бұрын
hey jz nice overview on the solar , awesome as always mate, by the way awesome winter you got there , beauty really thanks
@DScottDuncan
@DScottDuncan 7 жыл бұрын
This may be the soonest that I have viewed and commented on one of your videos. Thanks for showing the little Solar and how it interfaces with its surroundings. As an aside, the J44 also doesn't have any right-angle drives; it has its accessory drive on the front, coupled to the compressor front hub with a 4" splined stub shaft. Have a good one and cheers! DD
@jfan4reva
@jfan4reva 7 жыл бұрын
Just watched a video of a Solar Saturn electric generator start up. They showed the engine rpm percentage gauge, and the exhaust temp gauge. They both slowly climbed up to 45% and 700 degrees respectively. The engine rpm kept on climbing to 80% (temp still 700), then the rpm surged to 100% and the temp dropped to 500 degrees F in about 2 seconds. The rpm increase wasn't too shocking, but to see the exhaust temp drop that suddenly was. The power turbine really does suck the energy out of the exhaust!
@ahmedmaleh7
@ahmedmaleh7 5 жыл бұрын
Hi ( AgentJayZ) , you are wonderful , always you answers my questions once I search in your channel , God bless you
@Hercules718
@Hercules718 4 жыл бұрын
Great to see the blankets of snow. Thanks for another great one.
@Jamz98
@Jamz98 7 жыл бұрын
loving the amount of uploads lately. you've been pushing out some great content :)
@joshlewis5065
@joshlewis5065 7 жыл бұрын
There is a plane called the "Columbian Cri Cri Jet" and it uses two TJ20 jet engines. Those engines are about the same size and shape as an American Football, yet it can take a man into the sky. Crazy stuff man
@Raulcb400f
@Raulcb400f 7 жыл бұрын
Thank you for posting this, very cool and educational!!
@paemt6220
@paemt6220 7 жыл бұрын
I live in York, Pa where Caterpillar was one of the biggest employers in the 80's and 90's. I remember shortly after cat bought solar, they built a six unit Solar Turbine powerplant at the cat plant here. I am pretty sure it is still operating. it was a 58,000kWe plant when it was built. I am a little young to remember but York used to be a vast industrial powerhouse of a city. Not so much anymore. It's kind of sad seeing all the disused factories here.
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
+paemt6220 Hey fellow PA'er!
@paemt6220
@paemt6220 7 жыл бұрын
Where?
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
paemt6220 I'm in Valley Forge but I have an aunt that's from Mechanicsburg/York area so I'm fairly familiar with the area, nice out there definitely a shame about industry though.
@herotaco
@herotaco 7 жыл бұрын
nice cutaway. I work for Solar and we don't have many cutaways that nice (not of our little Saturn anyway). we are still owned by Cat BTW. great video as usual!
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
+herotaco So could you go to a CAT dealer and get spare parts?
@chrisconley3579
@chrisconley3579 7 жыл бұрын
Beach&BoardFan no. solar is direct. we (cat) did not put solar in the dealer network. you have to call the solar district.
@doxland
@doxland 7 жыл бұрын
I heard a Solar Gas turbine run up at Camosun College Diesel shop 20 years ago. It's size compared to a similar output Diesel what remarkable. The sound was ear damaging; I suspected at the time that it was mostly gear noise? The spur gear you describe probably confirms this. Exhaust was routed out and up over the building so the noise all came from the engine room. To me, at the time as a learning student; It was alarming Helical gear noise; the choice for the ears.
@WestMeadowBob
@WestMeadowBob 5 жыл бұрын
Huge fan (no pun intended) ~ awesome videos and cutaways
@robinwells8879
@robinwells8879 5 жыл бұрын
What a treat! Exquisitely beautiful is really not an overstatement. Many of the units you show us have more artistic merit than many of the sculptures that I have ever beheld! Beauty can be fitness for purpose I suppose but even then it doesn't fully explain the appeal for me. That Saturn exhaust duct is positively voluptuous! I thought I noticed that the individual hot stage turbine blades did not appear to be separate inserts within the discs. There appeared to be no vibration damping looseness in their mounting. Are my eyes deceiving me again?
@grahamj9101
@grahamj9101 7 жыл бұрын
No, AgentJayZ, I didn't immediately recognise them as Speys under their fluffy white insulation blankets. Please remember, I was never a Derby man, but found myself working on military Speys when responsibility for them was transferred to Bristol. What are they? Mk.512s?
@Lorenz.Machine
@Lorenz.Machine 6 жыл бұрын
very cool we have a solar turbine at my work that generates 22Mw of power and the wast heat runs a boiler. its a titan 250, as far as i'm aware they are still owned by CAT
@joanygurl
@joanygurl 4 жыл бұрын
I helped build the hot section for first Titan 250 serial number 1
@Lorenz.Machine
@Lorenz.Machine 4 жыл бұрын
@@joanygurl That's awesome! We are on our third turbine now 20,000 hours between changeovers. Only very minor issues with transmitters (fuel or oil pressure) failing shutting down the unit.
@foghornleghorn8536
@foghornleghorn8536 7 жыл бұрын
Thanks for another great video.
@gabejasonjackson
@gabejasonjackson 7 жыл бұрын
Just curious: I fly the Pilatus PC12 which houses a PT-6 67P (1200shp). Do you ever work on this engine? I just saw your video on your turboprop engines where you explain the inner workings of the PT6 and would be very interested in seeing more about this engine. Have been watching your channel for a long time - please keep up the good work. I have learnt a lot and it is interesting to understand the details from a pilots perspective! Greetings from Bern, Switzerland
@Braeden123698745
@Braeden123698745 7 жыл бұрын
30,000 foot pounds? Perhaps that could open a jar of pasta sauce.
@thomaslax39
@thomaslax39 7 жыл бұрын
Braeden Hamson just the tool I've needed all these years
@MegaFPVFlyer
@MegaFPVFlyer 7 жыл бұрын
Practical.
@Xiph1980
@Xiph1980 7 жыл бұрын
I think the reason why you generally only see radial boxes, is because they are lighter, however they're also more prone to alignment problems and they are slightly less efficient due to more sliding surfaces in those crown gears. However for aviation purposes the weight factor overrules the efficiency and more expensive parts, assembly and maintenance. I would have expected the exhaust to be more snail house shaped by the way. Interesting. 😊
@stellyryanj
@stellyryanj 7 жыл бұрын
Very cool stuff guy! You are the man!!!
@coollasice4175
@coollasice4175 7 жыл бұрын
Great cut-away.
@anthonyherrle678
@anthonyherrle678 7 жыл бұрын
neat little turboshaft
@IIIIITIIIII
@IIIIITIIIII 3 жыл бұрын
Awesome video! I overhaul these bad ass little turbo shafts for a living. I'm curious, maybe you were too and checked. What are the blade tip clearances of the turbine rotor blades, and the compressor rotor blades of the engine in this video? It looks like the compressor rotor blades have some pretty decent rub, couldn't tell on the turbine rotor blades. Also you said it was 1,000HP. Do you know if it's a Saturn 11, 12, 13, or 1,400 model? It's clearly a Saturn 10 series, I can tell based off the compressor case and combustion case. Saturn 20s have slightly different design for the diffuser, combustion case, and compressor case. They are thicker/heavier. Also the accessory drive/air inlet on that particular engine are MK1 version. The starter would be connected to the gear box parallel with the engine.
@AgentJayZ
@AgentJayZ 3 жыл бұрын
I didn't know any details about this engine then, and nobody who worked on it will remember it now.
@IIIIITIIIII
@IIIIITIIIII 3 жыл бұрын
@@AgentJayZ No problem, just curious! Thanks for the reply!
@willemstark4733
@willemstark4733 3 жыл бұрын
Interested in buying a good used solar t-1201 ?
@todddembsky8321
@todddembsky8321 7 жыл бұрын
Jet Porn on a Saturday morning. What a beautiful job on the cut away. I have to say that it looks like something International Harvester would make. That is one beefy case on that bad boy. Made for the farm to last many generations of owners. (not really made for the farm, but the analogy is the same -- it will last forever if taken care of)
@grahamj9101
@grahamj9101 7 жыл бұрын
Apart from the intake casing, which AgentJayZ tells us is in steel, it appears to me to be a relatively lightweight machine, as compared to the big industrial heavyweights.
@todddembsky8321
@todddembsky8321 7 жыл бұрын
grahamj9101 Well good Sir, I cannot argue with the Master, the internals are probably light weight compared to a 40,000hp gas generator. But you have to admit, that accessories case looks a lot like a Power Take Off from a tractor :-) Hope all is well over the pond.
@grahamj9101
@grahamj9101 7 жыл бұрын
Apart from that intake casing, the rest of the engine casings look only a little heavier than an equivalent aero engine. However, we can't see what the compressor rotor looks like and I can't find a cross-section on the internet. It could be quite a solid steel lump and fairly certainly it wouldn't be in Alumin(i)um or Titanium. Things are OK over here, thank you - apart from all the issues over Brexit, which will probably continue to plague us for years to come.
@todddembsky8321
@todddembsky8321 7 жыл бұрын
grahamj9101 You have the Brexit, we have Clinton and Trump -- ever think about moving to Jet City and rent a room from JZ :-)
@grahamj9101
@grahamj9101 7 жыл бұрын
Well, it was reported here that several American A-list celebrities had threatened to move to Canada if Trump won. However, with advancing years, I'm feeling the winter cold more keenly and, seeing the snow in Fort St John, that's putting me off. If I do bale out of the UK, I think that I would join my daughter and family in Singapore - and complain about the heat and humidity. There might be snow in BC, but this afternoon, I mowed my lawns, probably for the last time this year, and cleared up the fallen leaves.
@michaelmooney3369
@michaelmooney3369 7 жыл бұрын
I used use a large torque multiplier to put on the Jesus nut that holds a Huey's rotor on the mast. takes awhile you crank it up to 650 ft/lbs wait, crank it back up wait, wait crank ETC. I think we did it 4 times
@hommie789
@hommie789 7 жыл бұрын
Cool video Jay, a quick question. It was filmed in HD but was it also 60 FPS? It is very clear and almost 3D which makes me think it is 4K at 60FPS
@AgentJayZ
@AgentJayZ 7 жыл бұрын
1080p 59.9fps. May cameras have been recording in that format for two or more years. I only just discovered that i was producing my videos in 30fps. Ooops. But to upgrade the past videos, I would have to delete them, re-produce them from the master project files containing the raw video, then re-upload. I would do that, except then I lose all of the comments and view counts associated with the title.
@hommie789
@hommie789 7 жыл бұрын
AgentJayZ No that fine don't change the past, it all good just seen the change and wanted to know. Thank you for the info and it a lot of work i know but keep up the great work, I know I can't get enough.
@neurodreamer2011
@neurodreamer2011 7 жыл бұрын
big thanks mr jayZ, its good video info
@abebarker
@abebarker 7 жыл бұрын
It looks like the ring gear is missing from the planetary reduction gear set of the Solar Saturn exhaust duct. Obviously the ring gear would be the power take off. I see the planet carrier is fix to the exhaust duct which means the planetary gear set will operate as a simple reduction gear, i.e. one input, one output. Pretty neat.
@ThePeachJames
@ThePeachJames 6 жыл бұрын
22300 RPM. Either 500 KW or 750 KW (500 on PRO, 750 on ALG). 1200 HP rated, Air started, with 600 PSI air used to start it. Yes, offload when started, ITT7 had to stabilize before it would go on load. #1 (280) and the GT (PRO) would both be setup to go on auto load. Timeline was around 20 seconds from the start to on load. The engines were kept relatively clean with us, but hey ho...
@timamundsen4179
@timamundsen4179 6 жыл бұрын
In the 70's we had 21 of these on a production platform in Cook inlet Alaska. Ours were started with natural gas not air...180 psi. For many years they ran without mufflers....not a pleasant experience.
@henrikgormsen1020
@henrikgormsen1020 5 жыл бұрын
We still uses them for ngas pump end electrical. Electrical we milk them for 2,2 Mw
@K-Effect
@K-Effect 4 жыл бұрын
600 psi? I want to see that air compressor.
@seq165432
@seq165432 5 жыл бұрын
AH - SINGLE Annular combustor - answer already from my previous question! Thanks! :)
@almcinnis3248
@almcinnis3248 2 жыл бұрын
What is the clearance between the shaft and the stationary blades at 12:57 ?... 0.010 inch or less? Thanks for the videos, very informative..
@AgentJayZ
@AgentJayZ 2 жыл бұрын
That clearance is a small as practically possible, because it allows air to leak, which decreases compressor efficiency. 0.010" would be good. Modern airliner engines strive for just about zero. It's not that important in conversation, but I feel compelled to let you know that what you are calling the shaft is actually a spacer, mounted on the shaft between two compressor discs. Some engines are built without a shaft, and the blades are mounted in a "drum", composed of what would be the discs and spacers in more conventional designs.
@almcinnis3248
@almcinnis3248 2 жыл бұрын
@@AgentJayZ Yes, of course for the spacer...I was a machinist for 20 years, I appreciate a near zero clearance, ALMOST A TRANSITION FIT...Thanks again for the explanation...
@robertthurman3743
@robertthurman3743 7 жыл бұрын
Jay, you made a comment that if an engine gets much smaller, the fuel efficiency goes down. Is there a sweet spot for hp vs fuel efficiency? Obviously they type of fuel plays a part, but I'm wondering about the high and low hp thresholds of max efficiency. Where does the law of diminishing returns show up? Great video.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
You are not considering all the variables, but only power output and efficiency. With only those two factors, there appears so far to be no limit. The bigger, the better.
@homefront3162
@homefront3162 7 жыл бұрын
Your Videos are great!!!
@lb8130
@lb8130 7 жыл бұрын
i could be wrong but i thought the ahx t550's are capable of torquing around 80,000 ft lbs ? great video as usual.
@kevintoly2864
@kevintoly2864 7 жыл бұрын
Like you mentioned, post operation cooling for the bearings is a concern. All of the Solar turbines I work with have both AC and DC post lube pumps for that very reason. One time we had an emergency shutdown of the turbine due to an AC power failure and the DC backup pump failed to turn on... the shaft got so hot it melted the bearings out.
@rafihussain
@rafihussain 5 жыл бұрын
Beautiful. Thanks
@zapfanzapfan
@zapfanzapfan 7 жыл бұрын
That exhaust duct reminds me of the shell from a giant Ammonite.
@anajay78
@anajay78 7 жыл бұрын
We had a Solar gas turbine on the USS Avenger MCM1
@slep5039
@slep5039 7 жыл бұрын
Hey man, probably a nubie question, but why aren't there more turbines for electricity production with centrifugal compressors?
@AgentJayZ
@AgentJayZ 7 жыл бұрын
Centrifugal benefits and drawbacks vs Axial compressors is one of the subjects discussed in video format several times in the playlist called Your Questions Answered. There's a sort of index to it.
@slep5039
@slep5039 7 жыл бұрын
AgentJayZ Thanks
@SuperSecretSquirell
@SuperSecretSquirell 7 жыл бұрын
I need that in my living room.
@joanygurl
@joanygurl 4 жыл бұрын
You have a marine version of a Saturn 10 gas turbine, used for power on ships.
@MrBranboom
@MrBranboom 7 жыл бұрын
Yay, Solar!
@compactc9
@compactc9 7 жыл бұрын
Are those massive torque wrenches specific to gas turbine engines or are they something you'd use any time you need to torque something to that high of a spec?
@AgentJayZ
@AgentJayZ 7 жыл бұрын
They are sold by a company who makes hydraulic tooling, so i imagine they are used in many instances. There's a lot of nuts and bolts out there with huge tightening torques...
@lllbutcher
@lllbutcher 7 жыл бұрын
I don't remember if I posted this video in an earlier Question. Here it is again. A Rover 1S60. A 60 HP gas turbine. It ACTUALLY has very few moving parts. Video includes a cut-away model. Surely most watchers here could build one from this video! kzbin.info/www/bejne/hajCmZeaetBrl5I Systems are all different. Watchers will be familiar with many of the points in the video. AgentJayZ: As others say, yours is another in an unbroken line of wonderfully instructive videos.
@grahamj9101
@grahamj9101 7 жыл бұрын
I think that, back in the 1960s, we had one of those (or similar) in the engine lab of the Dept of Mech Eng at the University of Nottingham. I never got to play with it: my project was based on a Lister single-cylinder diesel engine. I reckon there was some very transient combustion rumble when it was started up by those firemen in their trad uniforms and helmets.
@williampatton9717
@williampatton9717 4 жыл бұрын
weve got one the same as that from gta industries oklahoma .There part of turbine efficiemcy group witham st hughs were im one of two rotor techs , love your vids
@williampatton9717
@williampatton9717 4 жыл бұрын
Turbine Efficiency Group has acquired Gas Turbine Applications Inc., an aftermarket service provider specializing in the Saturn and Centaur industrial gas turbines. Gas Turbine Applications serves a longstanding customer base operating from facilities strategically located in Calera, Oklahoma, USA. Turbine Efficiency was founded in 2001 as an independent service provider for the full range of Siemens industrial gas turbines from 1 - 15 MW and provides all maintenance, repair, overhaul and testing of gas turbines and packages. The group operates from an overhaul facility in Lincoln, UK, with offices in Aberdeen, Dubai and Houston, and has resident Field Service Engineers in several key European locations. In 2016, the company was acquired by Core Capital Partners, a mid-market private equity investor supporting high-growth UK companies. Turbine Efficiency Group said the acquisition creates a leading independent service provider for a wide range of gas turbines (SGT-100, SGT-200, SGT-300, TA, TB, Saturn, Centaur). The group will leverage its combined capabilities to service new and existing customers from overhaul facilities in the UK and US, and regional offices in Aberdeen and Dubai. GTA will be led by Managing Director Rob Leach, supported by Operations Manager Mark Blake, who is remaining with the business. “The acquisition of GTA represents the exciting completion of a key strategic objective in the ambitious expansion plans for Turbine Efficiency, bringing with it the extension of our global footprint and the Turbine Efficiency brand into the critical Americas market,” said Chris Turner, CEO of Turbine Efficiency. “We welcome our new colleagues at GTA into the Turbine Efficiency family and look forward to working with them as we take both companies forward together” Turbine Efficiency Group and Gas Turbine Applications will be jointly exhibiting at booth 935 at PowerGen International in Orlando, Florida, USA, Dec. 4-6.
@georgebrown3185
@georgebrown3185 7 жыл бұрын
@AgentJayZ You folks do an amazing job with the restoration process everything looks "kitchen clean' painstaking I am sure. Q1:When cleaning up alloys and other materials do you use chemical cleaning products? Q2; Do you use any abrasive polishes IE rouge materials, is that ok for flight bound engines?
@AgentJayZ
@AgentJayZ 7 жыл бұрын
We do use both solvent degreasers and and alkali solution that we call blue soap for the really tough deposits of burned on oil. It's real name is Neo-Tek. We also use steel brushes, sandpaper, and Scotch-Brite. Cleaning is a big part of engine overhaul. In larger shops, there are crews of people whose whole career is parts cleaning.
@georgebrown3185
@georgebrown3185 7 жыл бұрын
I believe Neo-Tek works great on the snowmobile tunnel and skid frame if I am not mistaken
@AgentJayZ
@AgentJayZ 7 жыл бұрын
I don't know why you would use it there. It dissolves aluminum, and is an aggressive degreasing agent.
@georgebrown3185
@georgebrown3185 7 жыл бұрын
@AgentJayZ It makes the Aluminum look nice and bright like new again and is great degreasing off the two cycle oil I am saying I seem to remember using it thinned down on my Cat tunnel, guy at the local machine Motor - sled shop bought in bulk.
@benshakespeare268
@benshakespeare268 7 жыл бұрын
Ha! Interesting Star Trek fact!
@KyleYounge
@KyleYounge 7 жыл бұрын
is there any type of radial reduction between stages or compressor and depressor? dumb question im sure 😓. im studying those angles trying to figure this thing out and its hard to tell with the shutter rates of the cam. Awesome videos btw. let me know if you need free labour in your work shop for a month or two!
@joanygurl
@joanygurl 4 жыл бұрын
No, most mechanical drive units are two shaft design, the compressor section shaft is separate from the power turbine shaft. The output shaft turns slower that the compressor much like how a torque converter works in your car's transmission.
@goober239
@goober239 7 жыл бұрын
A Capstone turbine may power a house without using a lot of fuel. They only have one compressor fan, one turbine fan, and stationary recuperators. Can you show one of those by chance?
@ccthepope
@ccthepope 7 жыл бұрын
Wow thanks.
@mikesmith7249
@mikesmith7249 7 жыл бұрын
Canadian insulation, I like it!
@eltoro6688
@eltoro6688 6 жыл бұрын
Hey JayZ! IH experimented with a turbine powered tractor. Wonder if it was SOLAR powered?!?!?!?
@joanygurl
@joanygurl 4 жыл бұрын
Solar when owned by International Harvester built a turbine powered tractor and also a on highway truck in the sixties.
@19723020
@19723020 5 жыл бұрын
AjentJayz Have you ever seen a Saturn T-63T-1 hand start carry around turbine/ 24v DC generator? it is on KZbin on Amanda HY. channel. Order # ca-70607 serial # S350002 Mfr part # 22348 Mfr date February 1959 Solar Aircraft Company, this was just before International Harvester bought them. Curious if the CA in the order # stands for Canada or carry around. I assume it was a start cart for one of their bigger turbines, maybe in a helicopter?
@AgentJayZ
@AgentJayZ 5 жыл бұрын
Never seen one. Have you got pics?
@19723020
@19723020 5 жыл бұрын
AgentJayZ. Yes, that is me turning the crank in Amanda's video. Where do i send pictures to? Should i post them to AjentJayz on facebook?
@aaronj08ar
@aaronj08ar 5 жыл бұрын
@@19723020 Very cool!
@erickrcisneros
@erickrcisneros 4 жыл бұрын
Planetary gears are awesome
@martkt10
@martkt10 7 жыл бұрын
What happens to the hot air after coming out of the engine? Is it used for anything else or wasted
@fernandocebrera
@fernandocebrera 7 жыл бұрын
martkt10 i've heard it can sometimes be attached to a steam turbine, the system i mean exhaust gas can be used to produce the steam needed ;)
@TheDenzel2112
@TheDenzel2112 7 жыл бұрын
Depends on the application they're used in, but often times the exhaust is directed into a HRSG (Heat recovery steam generator), which is basically a boiler. The HRSG can be unfired and just use the exhaust heat for steam generation or fired, where there are duct burners to add additional heat into the boiler for greater steam generation capacity. This steam can then be used in any number of industrial processes or used to run steam generator for additional electrical output.
@mysock351C
@mysock351C 5 жыл бұрын
You probably could use it for home power generation if you got your hands on one, but youd be better off using it to charge a battery bank rather than trying to run it full time since it would just idle the whole time, using tons of fuel. Id imagine that one would probably need to only run for about 20 minutes during a major power outage.
@AgentJayZ
@AgentJayZ 5 жыл бұрын
I think it's 1.3 MW.
@mysock351C
@mysock351C 5 жыл бұрын
@@AgentJayZ Is it really that high (and not .75 MW)? Im surprised they can get so much out of it. With that said a power bank could probably only realistically absorb about 10% of that, and the neighbors would probably hate you, and Im sure parts are hard to come by. Still is someone were crazy enough to try it would make for a neat project.
@blainevans4782
@blainevans4782 4 жыл бұрын
@@mysock351C @AgentJayZ we are looking at a mobile buildout with this turbine. we are looking to see is this the best-case use, but im curious if you think this turbine would burn a mix of syngas and hydrogen?
@mysock351C
@mysock351C 4 жыл бұрын
@@blainevans4782 If it was available with the option to burn natural gas you probably could, but AgentJ would need to comment on that. But you would need all the hardware to go with it off of an example running natural gas.
@lloydevans2900
@lloydevans2900 10 ай бұрын
@@blainevans4782You would definitely need different fuel injection nozzles and fuel pumps for gaseous fuels - you couldn't use the existing liquid fuel injectors and pumps. But otherwise yes - any gas turbine engine can work with gaseous fuels. In fact hydrogen is the ideal fuel for a gas turbine engine and is often used for testing prototype engines, with natural gas being a close runner up for that purpose. As I understand it, syngas is a mixture of carbon monoxide and hydrogen, similar to what we used to call "coal gas" or "town gas", back in the days before natural gas was discovered but we still used gas for heating and lighting. This is still made and used today, though usually for industrial chemical synthesis (hence the name syngas), though the ratio of carbon monoxide to hydrogen varies according to what is being produced from it. The energy content (aka heating value) of the syngas will be somewhere in between natural gas and pure hydrogen - it requires less oxygen for complete combustion than natural gas, but more than hydrogen alone.
@awomk
@awomk 7 жыл бұрын
Oh my all. Those speys outside are they all aircraft engines ? If so what from f4 s ? Can I have one please lol
@MrShobar
@MrShobar 7 жыл бұрын
The old Boeing 502 gas turbine generated about 250 hp. Two reasonably fit men could lift it without a hoist.
@joanygurl
@joanygurl 4 жыл бұрын
Caterpillar bought that design from Boeing, the only thing that remains from that program is the air to air heat exchanger which Solar utilized in the Mercury 50 program which was discontinued due to the high amount of nickel alloy used in it and the high cost of nickel.
@burroaks7
@burroaks7 7 жыл бұрын
the floodbeards gone now lol
@makecba
@makecba 7 жыл бұрын
Jay, what do you guys use that humongous torque wrenchs for? 30,000 lb/ft could tear a hole in the space-time continuum, I can't think of anything that needs that kind of torque.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
I posted a video of us using Big Blackie quite some time ago. Might be able to find it by searching my channel for Torque wrench. Otherwise I suggest watching all vids in chrono order.
@makecba
@makecba 7 жыл бұрын
I've searched through your 440+ videos and couldn't find it. Any chance you have an index or something like that?
@AgentJayZ
@AgentJayZ 7 жыл бұрын
Ok, from the foggy depths of my memory, I was able to stumble up on it. it's called Turbofan Parts Donor 3 . Please watch 1 & 2 also!
@makecba
@makecba 7 жыл бұрын
AgentJayZ will definitely do. Thanks a lot and keep up the good work that this is one of the best channels on youtube :)
@kyleharrison9518
@kyleharrison9518 7 жыл бұрын
A quick question if I may: Is the AME program through Northern Lights College comparable in quality of instruction to BCIT? Hoping to study in Vernon. Thanks from Revelstoke. Ps: If I enjoy a future career in aircraft maintenance half as much as you seem to love your work I'll be a happy guy.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
AME covers the whole aircraft, and touches on the engine. The engine technician program is what I took. The two occupations don't really overlap. I never touch aircraft, and as a student, I regularly saw AME students in their engine module do things in very different ways than what we were instructed.
@kyleharrison9518
@kyleharrison9518 7 жыл бұрын
AgentJayZ cool, totally understand. Was just wondering if you’ve heard any industry good news/bad news about the programming at NLC vs BCIT. Thanks again for all the effort you put into the channel, it’s super cool.
@wyrtwister4260
@wyrtwister4260 6 жыл бұрын
Can the hot exhaust gas be used for supplemental heating ? Space heating in then winter or hot water heating year round ? I have seen a very few Solar gas turbines used for back up power generation at TelCo locations . Wyr God bless
@joanygurl
@joanygurl 4 жыл бұрын
Yes, man gas turbines are used for Commercial Combined Power and Heat.
@JimTheZombieHunter
@JimTheZombieHunter 7 жыл бұрын
So, at 0:39 - Did you?? You got all excited about a piece of kit that YOU recognized, started nudging your GF/wife, "Ooh ooh that's a Q-36 illudium space modulator, look hun.." and get that strange cool level look where you wondered if they were calculating whether the marriage was worth the free car repairs?
@michaelmooney3369
@michaelmooney3369 7 жыл бұрын
I have seen some one cut the tip of their finger off just the way you said. they spun the compressor and didn't pull their finger away in time and........chomp. it was a Huey UH-1H US Army helicopter.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
I nearly lost my right hand to an RB211 compressor. I felt lucky and stupid at the same time.
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
+AgentJayZ that sounds like a great story for a video.
@grahamj9101
@grahamj9101 7 жыл бұрын
Industrial or aero?
@jelpy
@jelpy 7 жыл бұрын
The start of the video reminded me of Scarce's face reveal.
@usepchannel9058
@usepchannel9058 3 жыл бұрын
I like it
@BillyNoMates1974
@BillyNoMates1974 7 жыл бұрын
Is that the smallest engine you have worked on AgentJayZ ? If not, what is the smallest turbine engine you have worked on ? Are smaller turbine engines harder to work on (space) ?
@beachboardfan9544
@beachboardfan9544 7 жыл бұрын
+BillyNoMates1974 Check out this T-58 videos/boat racing videos. Its probably the smallest axial flow engine I've seen on his channel.
@brbroberts1
@brbroberts1 4 жыл бұрын
"Nicely nicened." Hahahahaha
@m.samaha4708
@m.samaha4708 7 жыл бұрын
I noticed that when you rotated the engine manually, the fans are in the front of the engine working together at low speed. After high, the fans took different speeds and different directions maybe. Does it true or just imaginations because it moving fast.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
+Mossad Ahmed samaha There are no fans in this engine.
@YodaWhat
@YodaWhat 7 жыл бұрын
That is a stroboscopic effect... a type of optical illusion caused by the camera frame rate vs objects moving in the frame. In 'Old West' movies, the smaller stagecoach wheels can sometimes be seen to rotate opposite to the large wheels, because of this effect. It depends upon how many spokes, or blades in this case, are on each wheel.
@ellenorbjornsdottir1166
@ellenorbjornsdottir1166 7 жыл бұрын
AgentJayZ that is wrong. You have turbines which are driving your shaft and compressor, and when backdriven those are fans.
@warpedweirdo
@warpedweirdo 7 жыл бұрын
Imagine this. You have a fan with a single blade. You turn on the power, it rotates at one revolution per second. You keep your eyes closed, except once per second when you quickly open then close them again. Do this perfectly, and that single blade will always be in the same position whenever your eyes flash open, so it appears to be stationary. Now you slightly increase the power to the fan so it speeds up just a little bit. Now, whenever you open your eyes, the blade is in a different position. It appears the blade is moving slowly in one direction. Decrease power down to a point a little below the original setting. Again, the blade is in a different position each time your eyes flash open, but the blade appears to be moving in the opposite direction. Next, imagine your fan has two banks of blades. The first bank has two blades. The second bank has 3. The assembly spins at one revolution per second. You open and close your eyes twice per second. Every time your eyes open, it appears the blades in bank one are stationary, even though they are swapping positions for every blink. But the three blades in bank two appear to be moving. So it looks like the two banks are moving at different speeds, even though they are aren't. Video cameras are like regular still cameras, except that they take a lot of pictures really fast.
@oberdanprosperini9010
@oberdanprosperini9010 Жыл бұрын
Hy i need to do some overhauling for the fuel pump P/N 901580C1, MOOG MK1, i will appreciate any help, thanks in advance
@AgentJayZ
@AgentJayZ Жыл бұрын
You'll need the overhaul manual. I also suggest taking apart a junk one, for practice, or maybe spare parts. Otherwise, I have no idea what it is. There is no master catalog of part numbers.
@oberdanprosperini9010
@oberdanprosperini9010 Жыл бұрын
@@AgentJayZ Hu mate thanks for your response, i have to overhaul 50 of these Fuel pump, but we need tested at OEM Spec, I can not find any info on Moog or whitton about this pump. the turbine is a Solar Saturn 20. i only have the parts numbers of the FP. i know how to do the service, the issue is the report of the test acording to the OEM spec, also what a great videos you post amazing how you explain in details how the turbine works.
@AgentJayZ
@AgentJayZ Жыл бұрын
Now that I know what engine it's from, I can ask a friend with Solar Saturn experience and resources. I'll let you know.
@oberdanprosperini9010
@oberdanprosperini9010 Жыл бұрын
@@AgentJayZ Excellent i will really appreciate your help!! thanks a lot 😀
@AgentJayZ
@AgentJayZ Жыл бұрын
I spoke to the owner of Tourbillon Turbine Services, and although he's got lots of Saturn experience, he informed me that the fuel pumps are part of the installation skid, and are not shipped to him for overhaul.
@groznydyatlov4512
@groznydyatlov4512 4 жыл бұрын
What about the ones on the Abrams tank?
@Flightstar
@Flightstar 7 жыл бұрын
Wondering what the fuel consumption would compare to a piston diesel at the same rated power output of 1000 HP.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
They are very similar. But piston engines are more economical at reduced power. Turbines are best used for constant, high load applications.
@CaseyRedDragon
@CaseyRedDragon 7 жыл бұрын
Why the need for such a high torque?
@shadowOrgon
@shadowOrgon 7 жыл бұрын
two questions, how much would a cut away model like that cost? you know...obviously for academic reasons..totally not to be the center piece of a livingroom *cough* ok more serious question, you said anything smaller then that sized engine starts to tank in fuel efficiency, why is that? is it because the parts and clearances get difficult to fine tune?
@AgentJayZ
@AgentJayZ 7 жыл бұрын
If you have something we could use, we would trade for that. Once you get below 1 MW, diesel piston engines are cheaper to buy and easier to maintain... for about the same fuel economy.
@TriniRogue
@TriniRogue 7 жыл бұрын
This may be a very foolish question so pardon my ignorance, would a jet engine ( in any format ) be able to effectively run on CNG or propane? would the engine be down on power if it is, also would it simple be ineffective because the engine would burn through the fuel too quickly.
@AgentJayZ
@AgentJayZ 7 жыл бұрын
Jet engines actually run better and have lower emissions on natural gas or propane than they do on liquid fuel. Almost all of the industrial engines we work on and test are installed to run on natural gas. These are not piston engines, so the amount of energy in the fuel is not important. If you need more heat, just burn more fuel. Easy.
@DimMakTen
@DimMakTen 5 жыл бұрын
They use gaseous propane when in the Test cell as ive seen in many videos. 😁
@TechHubAdda
@TechHubAdda 7 жыл бұрын
IN turbo shaft engine stater vanes will not be there in the compressor?
@AgentJayZ
@AgentJayZ 7 жыл бұрын
This is discussed several times in videos contained in the playlist Your Questions Answered. It has a sort of index. Try looking for stators.
@edstirling
@edstirling 7 жыл бұрын
6:25 round the outside... round the outside...
@naobamutum4084
@naobamutum4084 7 жыл бұрын
Please upload for gear and bearing system
@AgentJayZ
@AgentJayZ 7 жыл бұрын
This channel is not a vending machine. Plus, if you were to have a look, you'd see it's already been done.
@Colaholiker
@Colaholiker 7 жыл бұрын
If it was one, people would insert money all the time - think about it, might be worth it. ;-)
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