Extreme CNC Machining | Full Part Tutorial

Watch as we tackle the intense challenge of machining an extreme engine part on our DN Solution’s TT2100 CNC Lathe. With ultra-precise features and demanding dimensions, this part pushes our skills to the edge - and then disaster strikes. See how we overcome severe setbacks, troubleshoot, and reveal every step in the process to take your CNC machining to the next level. Will we conquer the chaos or scrap the part? Tune in to find out!”
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[@zackman62t]

This guy is my new favorite host, calmly explaining his process for troubleshooting and making a part you feel like you're figuring it out along with them. This kind of person is the absolute best to learn from, they take you along with them instead of just giving you the solution teaching you the way to think instead of just how to make this one part. The music and pacing was also fantastic A+ to whoever edited this.

[@travisjarrett2355]

🤜🤛

[@Yamototamto]

Totally agree. Amazing

[@esalalomani7618]

Fully agree, him and Tyson are the best hosts! Simple and calm explanation with thorough understanding! 👏🏾

[@StringDriver]

Agreed. Without the flailing hands. ⛈️ 🖐️ 💨 🤚 ⛈️

[@PragueTech]

+1. This guy gives me a lot more confidence about dialing in lathe parts. Now let’s see him run some mill turn parts!

[@mitchelhinz5079]

I really like this style of video, showing the sped up process start to finish, encountering a few problems and solving them. I'll be taking a 2 year CNC Machining program starting in January so watching you solve problems will help me in school and workstudy.

[@UriemmanuelJ.A]

This is real machining not just perfection also little mistakes fixed on real time video thats nice. Even top machinists may have to do it twice. That gives a pice of mind 🙏🏾thanks for this tutorial

[@theodoreshasta7846]

The superb equipment at work in this video is just scrap metal without the skill and deep understanding of this machinist. He is a top notch professional. Excellent video.

[@unrealvibe98]

I Could watch this guy make parts all day

[@_VaporWolf_]

Awesome to see that even masters make mistakes. Cheers for showing the other side of machining too and not shying away from it🍻

[@travisjarrett2355]

Live learn and make chips my friend.

[@philsteele7151]

I have a 60 year old lathe with 5/8 through the spindle, even i learnt something from that about not running through the headstock unless you need to, i never thought that the excess material you are trying to save by not having a chucking piece could be a cause of problems.

[@thesuperkat943]

The clearances. Holy. Moly. I aspire to be as confident as this man. Truly an artist at work.

[@iDeLaYeD_o]

Ok I'm appreciating the change in the channel. There definitely feels like you guys decided on what content each person will make. Barry being the person you just watch material getting hogged out, Tyson being the multi-axis lathe guy, Travis in this video was more troubleshooting/setup (I appreciate as him going through his steps confirms what I am doing isn't flawed in some way), and Donny seems to be the guy for macros. It feels less of 1 guy showing you what a machine can do and more about the process from hunk of metal and drawing to finished high quality part.

[@pbwho8746]

I like this video, it shows what the proces is of a part. Especially when it's not easy. I wonder sometimes how you would quote this. Because you can take problems into account, but a complete change of a process. It's a loss. Especially when only 1 , 5 or maybe even 50 parts are requested.

[@xCooKiToX]

Matching both Inside Diameters by tapering the second ID was a nice trick to blend them. Definitely going to have to use that one!

[@xCooKiToX]

I would’ve stuck out the boring bar as far as I could just because I would want it done in one shot. Your way gives me peace of mind

[@DiscoR53]

As an inspector nothing makes me happier than a beautiful part (made right the first time). Set up parts is where you can learn and experiment to get to that perfect process and you learn so much about the material you are working with.

[@Roberty98]

15:33 I do this on ID through holes and in major diameters! Hell I am so good at turning! This is how you make a hole cleaner. Especially I did not know about high runout with long bars but makes sense, there is a lot of weight to hold on securely but it is not always even and you must force yourself to make finishing as slow as needed.

[@twiceO1]

Only one word - professional!

[@bonyobondov4364]

Awesome turning part. Face grooves are always a challenge 🙏🏻🫡

[@Hydrazine1000]

Oh, and that kiss-off? That was superb!

[@lbabacar8653]

Great process video well explained with all the detail needed and the fix to get it right, also thanks for now putting the metric values 👍🏾

[@danielotero4484]

Great video with tolerance face groove I always program it with two offset to compensate when groove inserts come in over or under tolerance. Or get grinded inserts

[@tdg911]

Always well spoken and easy to follow along and understand. Camera work is also spot on. Always appreciate the content drops. BTW where has Bo no-Geaux been hiding?

[@supremecommander2398]

great video! i like how you don't seem to rush and scream into the camera, explain the process carefully... the only thing that was missing, was a good focus on... the camera settings

[@yagermeister1303]

8:51 if you need really good surface finish you can always use a roller burnishing tool, leave 0,02mm of material from final dimension and pass the roller burnishing tool, you can have 0,2um Ra and way lower

[@travisjarrett2355]

This is a good idea. Maybe we can show this in a future video.

[@yagermeister1303]

Waiting for that video haahaha. This is the tool i use and more or less the result i have: kzbin.info/www/bejne/qWm0m4qknJyNqJI Also done on a two turret two spindle turning center

[@CNCMatrix]

A collet chuck would almost virtually eliminate that runout issue. I stopped capping out our small(ish) lathes at anything over 1500 RPM as it usually causes more problems than it's worth.

[@bboydrummer1]

Nice video! I know they are a lot of work to make but these videos are exactly why I’m here. Thank You!

[@jjbarrosjr]

Awesome video.👍🏽 Extremely thorough with everything. Barry has competition. 😂 Thanks so much.

[@Repairman87]

Great video please do more of these type.

[@martynclinton8092]

Cool video - taking you through it.. Would love to see titan university videos where he makes a part and gives you options to choose from! See how far out i would be from a profesional

[@yipperhoho]

Love the video & your troubleshooting process. It feels real compared to the other "BOOM" videos. Would like to make a suggestion; making changes at the control in our shop is an absolute no. Yes, it is more time consuming to go back to the computer. However, we found that typo's are more likely to happen on the fly at the control. Second, we found that changes made on the control were rarely translated back to the CAM program, making this troubleshooting process have to happen again. Just a suggestion is all!

[@travisjarrett2355]

These are all good reasons to have the policy you do. Personally I think there should be room for some to have edit permissions at the control; to change a quick speed or feed for example. You can control these permissions with the edit key too if needed. Detailed and monitored processes can also ensure the final program is transferred properly but admittedly this is all situation and shop dependent. Thanks for the comment my friend.

[@yipperhoho]

@@travisjarrett2355 Hey Travis! In fact, there is room for quickly editing feed & speed; the chicken head knobs on the machine for Feedrate/Spindle speed override. Those are used until the issue is resolved, the optimal data is translated back & reposted.

[@ShaneSchoenrock]

Awesome job showing and explaining the process. I love how you showed and explained the GD and T print and the quality inspection process.

[@soren2893]

Finally a finished part

[@truegret7778]

Brass is such a soothing material to watch being machined.

[@NavdeepSingh-jn1ls]

I’m struggling daily with surface finishing. Could you make a specific video on achieving a good surface finish on the lathe?”

[@garyweber6413]

Good stuff.I have to get the retrofit done on my Mori SL-4.

[@berkler1422]

Please please please more videos like this!!

[@shaniegust1225]

Great video Travis! 🔥

[@ChannelVariabel]

You make impossible become possible

[@Awfultyming]

Thanks for the inspection as well.

[@MetalKutr91]

Love this video, please do more videos like this 🙏🏻

[@beerzerker8359]

Long boring small holes is one of the more challenging things I have to do as a lathe machinist. Doing segmented passes is the method I do to ensure good surface finish and diameter, especially if you don't have an anti-vibration boring bar (which really are necessary tools to make the best parts on the lathe). But we normally part off in constant RPM rather than using Constant Surface Speed, is that just more viable when you are parting off on a twin spindle lathe?

[@travisjarrett2355]

I'll use SFM up till my defined G50 and then constant RPM takes over. It happens so fast it is a little tomato tomatto honestly.

[@taufikouannes2298]

One of my favorites steel

[@cameronkollin7970]

For the face grooving op: Is there a benefit to roughing the bottom (shaft/minor) dia. first? As opposed to roughing the major dia. first? I find there are more chip clearance issues this way and prefer to rough the major first.

[@travisjarrett2355]

I find it much easier the check the inner diameter and so that is why I run it first. You could absolutely run the outer (major) first but I find that a tricky dimension to measure in the machine.

[@MrCNC]

could you explain if you didn't have a robot what you would do? I know what I would do. but I think that it would be nice to get your thoughts and get a thread going?

[@travisjarrett2355]

I think it would depend on my resources. If I needed to be away from the machine I would either consider a collet chuck to see if that improves the runout or maybe look into a tighter drawtube liner. If I had availability or an operator to run multiple machines I might just have someone load parts. Situation dependent is such a feature of this trade. Thanks for commenting.

[@G0Z100]

Wow, more like this one please 👏👏 i learned a lot!

[@TheDartblockstang]

Guys it's me again, this time can you guys talk about Rollomatic 5 axis grinders? please thanks

[@crslbl]

I always wondered how precise you grab with the sub spindle. I mean how you make sure the length or runout works on your first part?

[@lucasmatas1361]

Amazing video! Greetings from argentina

[@Nck493]

Try this insert for alu and brass, this insert will change forever Your mind about cutting fittings and finishing the surfaces in thousands of pieces GARANT DCGW 070204 FN, PKD.

[@Lokimyrottie]

Kiss my brass, hahahahahaha

[@Allfyve]

Awesome...nice job!

[@alexolah805]

Did you feed the grooving tool at regular speed and feed until you hit the bottom of the hole then have it dwell and slow down to clean up that chatter?

[@codybain6788]

Good point

[@travisjarrett2355]

No. I dwell just above the bottom and let the rpm slow down first before feeding the rest of the way. If I dwell at the bottom we will definitely chatter.

[@alexolah805]

@ that makes a lot of sense

[@danvmnichove]

I have a question unrelated to this video, but...does anyone use a cordless drill with torque control for setting up new jobs, specifically for removing and mounting holders when there are a lot of them? I'm thinking about this for our shop because we have a new lathe with larger screws, and loosening all of them with an Allen key is quite demanding. Thank you

[@ИгорьРубежанский]

could you add audio tracks in other languages? the video is great thank you, I will use this information in my work as an engineer-technologist❤

[@davidabilash2962]

thank u

[@martin32238]

молодцы, парни!

[@OsyelCarranza]

17:42, the 0.001 tolerance in Detail B, must be a perpendicular tolerance, not parallel.

[@seranox5908]

I am not understanding what u are measuring at 13:23 ? I mean measuring the runout on „raw“ material yes, for getting it right in place, but u already turned over it, so how should there be any runout. That doesnt make sense for me, can u explain it?

[@travisjarrett2355]

I wanted to show the differences in runout I was seeing between a short piece of material on the sub and the long bar of material in the main. See @6:27 for what to watch out for. Thanks for watching!

[@Hydrazine1000]

_"Fuel injection, a modern marvel"_ Listen, fuel injection was already a thing in the twenties, entering mainstream in diesel trucks in 1924. Mass produced fuel injected cars started in 1936.

[@PerezAutomated]

Live tooling for a centered X0.0 hole??

[@travisjarrett2355]

I've definitely become a convert here; with small diameters anyways. Better selection of tools and there is much more forgiveness for the tool being off center.

[@jaimecruz7275]

Do a video about CLOUDNC

[@dihler55]

The way this machine sounds when it ups the RPM is VERY intimidating to me for some reason lol

[@travisjarrett2355]

Those lathe hum ups intimidate a lot of people.

[@grimerrorz]

It is funny, in the aerospace place I work, my Mitutoyo Quantumike is not acceptable. I have to use a Digimatic

[@phillsimons]

From my own experience with Quantumike , i didnt like using it. The numbers felt inconsistent. Digimatic is better imo.

[@travisjarrett2355]

Interesting. I'm not gonna lie, I love my Quantumike.

[@Hitesh_Chauhan1998]

What is the Name of the Measuring Instrument at 9:55 ?

[@brandons9138]

That is a bore micrometer.

[@BipinBabu-k4c]

meanwhile me, thinking that the 1/8" difference is spec in the part machined with cnc router is a huge success..!

[@maipe9483]

Sempre a primeira só pra ajustes

[@leensteed7861]

maybe cut a piece long enough for two pieces so you don't sacrifice material just to hold the piece?

[@travisjarrett2355]

That is a good idea. On this part specifically though we actually save material not parting off because we do not have to turn down the whole length on Op 1.

[@himanshuchhaniyara08]

Can I join as design engineer in your company? How to apply?

[@01_andreasrizkiaoetpah49]

Can you design mould?

[@himanshuchhaniyara08]

@01_andreasrizkiaoetpah49 yes

[@himanshuchhaniyara08]

@01_andreasrizkiaoetpah49 if you are required you can tell me

[@JohnSmith-pn2vl]

10/10

[@JohnSmith-pn2vl]

BOOM!!!

[@Mokkisjeva]

Wish more of the videos were done by Tyson and Travis, then it's about machining. Unfortunately more often then not I feel like this channel is some reality TV clown fiesta.

[@jasonshane4606]

You were doing great until kis my brass part…

[@dhananjay2053]

Please sir create your video in Hindi language

[@liamrobertson7265]