Love the torque wrench, when I did the 928 I did the drive shafts to 220Nm then drove to a tyre garage that does commercial tyres(1/ 2) mile trip and asked them if I could use their big torque wrench, the people here are very obliging 👍
@MrToddgibbs5 сағат бұрын
Yeah I was worried about torquing it to the correct amount, not easy to do at home….. then maths came to the rescue
@frankirvine316Күн бұрын
Hi. Todd,Great Job, Patience is a virtue there as it is when working on 928’s Good that replacements are available ✅ I’ve had mine out twice,due to a minute crack on the binnacle First was replacing the speedo gear Your right Todd,I have been in the Wars BestRegards Frank👍
@MrToddgibbsКүн бұрын
It’s a good job I’m not in a hurry! Take care
@mickmac31182 күн бұрын
The holes you see in the inner sill are “lightening holes” they add structural strength to a long metal structure and are used extensively in aviation. You will note that they are not just holes drilled through but have flanges which were made during pressing of the part. Drilling a hole through your repair would have been a mistake as there would have been no flange and could eventually start to crack. Good stuff though really impressed with your tin bashing 👍😀
@MrToddgibbs2 күн бұрын
Thanks Mick, appreciate your comment :)
@neildonaldsonlotusexcelresto2 күн бұрын
I am not sure I would trust myself with this kind of job Todd :-)
@MrToddgibbs2 күн бұрын
You’d be fine e Neil :)
@captaineugene98403 күн бұрын
Is the 1978 circuit board suitable for both manual and automatic transmissions? I ask this because both differ in dash layout.
@BETTYBOO55512 күн бұрын
1978 circuit foil Is suitable for manual and automatic. The layout is the same.
@captaineugene98402 күн бұрын
Thanks for the info 👍
@brhodes03 күн бұрын
Good to see you enjoying the project Mr Gibbs! (Brilad)
@MrToddgibbs3 күн бұрын
Thanks Bri - hope you are well!
@mickmac31183 күн бұрын
Not too sure about your voltmeter, you should be reading about 13v when driving, oil,pressure will be around 5 bar when cold and should drop to 2-3 bar at idle when fully warmed up. Really glad you got the speedo fixed at last 👍
@MrToddgibbs3 күн бұрын
Thanks Mick - I suspect the resistor on the back of the cluster is slightly wrong (I replaced it with my own find). I’ll check the 2-3 bar, I think that’s what I’m seeing
@markosaari14103 күн бұрын
Oil pressure going full stop high might be due mucky, stuck pressure sender on the engine. Easy fix just by removing and cleaning.
@MrToddgibbs3 күн бұрын
Thanks :) I think it’s working correctly, pinned at max while engine is cold (and oil is thick), once it’s warm it drops a little when the engine is idling
@neildonaldsonlotusexcelresto2 күн бұрын
@@MrToddgibbs My Lotus pressure gauge behaves exactly like that, using thick 20w 50 oil.
@sloanjerry27335 күн бұрын
How much u paid for it ?
@MrToddgibbs4 күн бұрын
£34400 back in Feb 2020
@sloanjerry27334 күн бұрын
@@MrToddgibbs this is selling RM350000 in Malaysia. Only 1 for sale
@frankirvine31610 күн бұрын
Good Job Todd,I know with mine it doesn’t start,and I got a replacement jump start connector as they get brittle and loose contact Apparently at the base of the distributor gives trouble as well There is a co in the UK that rebuilds them back to new again,and if I wasn’t doing the LS 6.0 conversion I definitely would have got that done But with my health woes,nearly at round 9 for the Chemo,Not sure if the car will go again in my ownership 😢 Pity really as it’s a nice one,Cup wheels and all✅ Cheers Todd Frank
@MrToddgibbs10 күн бұрын
Oh frank Im sorry to hear that. I do hope for the best. Take care
@frankirvine3169 күн бұрын
@@MrToddgibbs Hi Todd,Yes it slows me no question of that Not sure 🤔 if I told you in December 2021 I had a BiLateral Lung replacement,and was doing ok Recently I developed a Lymph Node at the top of The groin on my right leg 🦵🏽 That prompted a biopsy,and was Metatastic, so 6 rounds of radiation Followed by Pet Scans,and that’s when it was stage 4 (C) But wait there’s more,I developed a blood clot on the Lung Off to hospital 🏥 for 6 weeks And there’s more,got Covid while there😩,into isolation So back at work and from a person who was fit etc,I had IdioPathic Fibrosis But keep focused,my family is a great 👍 help Best Regards Todd Frank
@MrToddgibbs8 күн бұрын
You’ve been through the wars Frank, that’s for sure! Just hang in there, you are clearly a fighter :) and I need someone to keep me on the straight and narrow… take care
@mickmac311818 күн бұрын
Great video Todd, I just did mine, put it on 4 axle stands to keep her level, precharged the replacement filter ( they hold a fair bit of oil) and while she was up did the gearbox level as well. You have to use 20/50 oil as the book says and earlier comments reference flat tappets and using the correct grade is essential. Oil film shear between the moving parts is very bad news for these older engines and will lead to accelerated wear. Newer Porches are built to different tolerances/materials and also different emission controls which is where the 'synthetic' oils became the norm. I use VR-1 20/50 and it is great. I get mine from Opie oils (not plugging them but they always have it). keep it up I love your channel
@MrToddgibbs18 күн бұрын
Thanks Mick, great info. Will remember the pre-charging of the filter. I think I used the correct oil? It was also from Opie Oil
@IvesvanNeck20 күн бұрын
Love the episodes and work you are doing, really helpful! Small request, but would appreciate a better mic, sometimes heard to hear and would enjoy it even better.
@MrToddgibbs20 күн бұрын
Totally agree, although I go through each video sound balancing so surprised you can’t hear me :( …. I did buy a mic but it just sounded strange. Will try again
@pieterschaar561321 күн бұрын
WIth my '82 4.5lt, ignition on A1 - 11.6v A4 - 10.9v Battery is at 11.9v but dropping with ignition on Ignition off battery at - 13.2v As Gazfish said, everything bar starting car is on, this will lower voltage as there will be quite an amp draw to run Coil, ignition dash etc
@MrToddgibbs21 күн бұрын
Ah Pieter, thats amazing. Ok yes, A4 is very similar to mine. And yes, in the process of tracking this down I did start to realise (aka learn) what is happening. Ok so, all is good :) thanks again.
@MD-31821 күн бұрын
127 episodes of methodical problem solving. Another excellent entry. Keep it up!
@MrToddgibbs21 күн бұрын
Thanks :) Glad you are enjoying the journey still.
@gazfish21 күн бұрын
When you turn the key to position 1 your adding load to the wiring as stuff is powered up, the higher current could be causing the voltage drop that passes through a bad joint that doesn’t show up with the small amount of current the meter uses.
@MrToddgibbs21 күн бұрын
Hi Gaz, yes it could - I also think it’s just a reflection of the resistances (battery to ignition vs ignition back to battery ground). But either way, nothing to worry about, Pieter already confirmed he has similar voltages
@kauboi570021 күн бұрын
you mentioned a ballast resistor on the circuit , thats supposed to knock the voltage down for the coil right?
@MrToddgibbs21 күн бұрын
Hey, yes effectively that is what’s happening. Thanks!
@frankirvine31628 күн бұрын
Hi Todd, Good to see your getting along with the 928,always something to tinker with✅ Haven’t progressed with mine sadly (health issues) quite the story but I’m staying focused Just a tip with your bonnet lift struts Todd,turn them so the shafts are pointing down and the body is at the top The reason for that,they dampen on extension,and shaft and main seal are lubricated Struts are my business (25 yrs)Strutwise Cheers Frank✅
@MrToddgibbs28 күн бұрын
Thank you Frank. Hope you are doing ok - please stay in touch!
@frankirvine31627 күн бұрын
@@MrToddgibbs Thanks Todd,currently battling with Stage 4 C but hanging in there and focusing on the light 💡 at the end of the tunnel ✅ Cheers Frank
@MrToddgibbs26 күн бұрын
Sorry to hear that Frank. Keep positive and I’ve got all fingers crossed
@MrToddgibbs26 күн бұрын
Comically I knew this and fitted my rear correctly - I’ll switch the bonnet ones
@OB928Ай бұрын
Thor called, he wants his hammer back.
@MrToddgibbsАй бұрын
Lol, tell him to get another one!
@thomaskjr-andersen9811Ай бұрын
Wonder if anyone tested at which frequency the cambelt vibrates when tensioned correctly. (That's the method I've used to tension correctly on earlier Lotus'es. It's easy and it doesn't take more 'special tools' than a mobile phone 🙂)
@MrToddgibbsАй бұрын
Thats a very clever idea!
@carshomediyАй бұрын
This *literally* just started happening to me. SO frustrating! Hoping it is a short.
@MrToddgibbsАй бұрын
Oh damn. What are the symptoms ?
@carshomediyАй бұрын
@@MrToddgibbs pretty similar, mate ... thanks for asking, though. ... Got to say, that I think that in my case it truly is the starter. There is a light thunk when I do turn the key ... that said ... just watched a good little video (ClLTyu1pEmc) on starters and solenoids. Really useful ... and makes me think I have at least a bad solenoid, maybe a bad starter. That engine don't half get hot ... so it has *definitely* fucked with the starter ... but ... yeah ... I've had a right lovely fiddle with a couple of relays tonight. :). Anyway ... I will be doing a similar thing to your window vid soon with my passenger window. (I've got a LHD '78 manual) ... ... honestly ... I just want more places to drive to ... NW London (middlesex ...) is sooooooooooooo boring.
@MrToddgibbsАй бұрын
Make sure battery is 100% charged. Mine does same when it’s not quite there.
@MrToddgibbsАй бұрын
Welcome to drive out here in Oxford. It’s a decent run
@carshomediyАй бұрын
@@MrToddgibbs Ooh, will do ... I mean ... the rest of the electrics are there ... but I'll give that a go ... will wap out the charger now!
@neildonaldsonlotusexcelrestoАй бұрын
Nice bit of improvisation there Todd... If you have a press it helps removing parts off the motor spindle, rather than hammering it. I had similar issues with my cooling fans.
@MrToddgibbsАй бұрын
Hey Neil, I would love a press…
@MrMqwseАй бұрын
excellent frankenstein job on the motor Todd. and avoiding the 928 tax from price gougers .
@MrToddgibbsАй бұрын
Thanks for watching :)
@PompeyMatt17Ай бұрын
the glass jar edit.....👌👌
@MrToddgibbsАй бұрын
Lol yes :)
@80smercedesenthusiast88Ай бұрын
That was brilliant.
@MD-318Ай бұрын
Well blower me. I'm a real fan of this episode 😂
@MrToddgibbsАй бұрын
lol nice work there!
@paulpedersen6904Ай бұрын
When you are looking for your no start problem when you turn the key and nothing happens... The next time it happens, try turning the key while at the same time pressing upwards on the key... If it starts this way, then the small shaft with the disk on it that sits behind the key barrel is worn out.. Look close on the stub with the notch at the disk end. You will see a worn out spot... This part is just pot metal and it wears out fast... New parts are available but they are different from yours... But they will still work. You will need to modify a new part to fit... Been there done that quite a few times... I have done the blower motor a few times too... Great find on the replacement motor I will be looking up that part here... I might have a couple 928s ;) or maybe a dozen or so lol great video thanks :)
@MrToddgibbsАй бұрын
Thanks for the comment - ah interesting, I will try that tomorrow. I have a replacement ignition switch, will that solve it, or is the issue elsewhere ?
@MrToddgibbsАй бұрын
Would you be able to message me on Instagram just in case I need some help with the ignition? @toddgibbs123
@paulpedersen6904Ай бұрын
@@MrToddgibbs You can try a new switch but I suspect your trouble is inside further... Once you have the pod off. Use a hack saw blade cut a small groove next to the locking pin, Just enough that your can pry it out with a sharp chisel. You can rotate the key barrel a few milimeters and redrill the lock pin hole that sometimes works for awhile. You must file off the alignment tab to do that... But really the piece that the key barrel turns on, if you look close it will have a flat spot worn in it. Once you get the barrel out just reach in with small pliers, it comes out easy..
@AlexCBrandonАй бұрын
The moment I heard "glass" when you started tapping I winced lol. Wire wheel brush is definitely awesome, curious if you used WD40 to remove the rust with the wire wheel before the hammerite. WD40 + wire wheel on iron or steel rust does WONDERS. Also, with everything you've done so far have you considered offering restoration services for other peoples' 928s? Seems like you know a LOT about it now!
@MrToddgibbsАй бұрын
Hi Alex, lol yes glass. It didn’t break but I thought better of it. I’ve never tried wd40 but I’m desperate to now!! Sounds great. I never thought about doing other peoples repairs, not sure I would have time! Thanks for watching :)
@howardsmillerАй бұрын
Ther's supposedly an early VW one (1980s Passat I think) that's close enough. I've tried a couple with not spectacular success. A ever, "Roger has them". Of course he does :)
@MrToddgibbsАй бұрын
Hey Howard, if you check the Ebay link I provided its one from a 2000 passat/golf etc. Fitted pretty much perfectly :)
@howardsmillerАй бұрын
@@MrToddgibbs I should watch to the end before commenting 😛
@paultucker4923Ай бұрын
I fitted the Passat one and it burned out after less than a year. Smoke in cabin under glovebox, a few minutes of panic 🫤 Sometime I'll remove it and see if water got in, or whether it was something else.
@MrToddgibbsАй бұрын
Hi Paul, lets hope it was nothing too bad! at least its cheap to replace :)
@paultucker4923Ай бұрын
@@MrToddgibbs I have another one , and when i get a chance I'll do the autopsy on the old one and go from there!
@colinblick8946Ай бұрын
Ye I would have stripped that motor just to make sure it was dead in the water…… but well done on codging a VW motor to fit …..I’ve done similar too….. oh I shud dig out the other wing to balance the car up 😂😂😎👌🏽
@MrToddgibbsАй бұрын
lol, I dug the other wing out about 10-15 videos back :)
@DrEd-th2luАй бұрын
What you do and have done in that little garage space, and DIY always amazes me. You are seldomly defeated. I’m a mechanic, and haven’t even gotten around to starting my 928 rebuild. You have educated me with your videos. I saved lots of them for the future… Great job! Can’t wait for more of the cosmetic rebuilds too. Fun.
@MrToddgibbsАй бұрын
Thank you! Glad my efforts are not wasted :)
@jpodesvaАй бұрын
Thanks for another great episode, your work is inspirational. I think you asked last episode whether you should drop the engine and paint the engine compartment. For what it’s worth, I think if you have the opportunity to do that, you should. Cheers!
@MrToddgibbsАй бұрын
Thanks for the comment! :) yes I think I will remove the engine, it’s quite easy
@TheLadeefАй бұрын
I eliminated the 14pin and put in some nice waterproof connectors for each pin. much better
@MrToddgibbsАй бұрын
Yeah Im inching towards that ... I'll wait until the 14pin gives up though.
@VivianauxitoАй бұрын
Another solid video, Todd. Just straight to the point with everything! We released a portable air pump. Can we invite you to do a review?
@MrToddgibbsАй бұрын
Hi, thanks! Yes absolutely, contact via Instagram? @Toddgibbs123
@VivianauxitoАй бұрын
@@MrToddgibbs Hello, Todd, I have reached out. Seems the message is pending to be accepted.
@eoinosullivan2636Ай бұрын
Original colour! I think dark colours suit the compound curves at the rear and sharp creases in the front wings. The 928 that was on Wheeler Dealers looked great after a respray in Cocoa (that car ended up in Ireland)
@MrToddgibbsАй бұрын
Thanks Eoin, I do usually prefer originality - just not passionate about the mocha brown...
@TTjustTTАй бұрын
Nice work! Original color!!!
@TTjustTTАй бұрын
Or colour ?
@MrToddgibbsАй бұрын
Thank you! Cheers!
@MD-318Ай бұрын
Another issues resolved. I would say go back to original colour, but it's such a personal choice, you really just have to go your own way on it,
@MrToddgibbsАй бұрын
Tricky isnt it... thanks for the input though :)
@user-wk9cn1rn6rАй бұрын
Well done Todd. I had a likewise issue with the difference that all my components of the ignition were renewed. My problem turned out to be a problem with the distributor : rotor resistance did not measure a resistance. Rotor was brand-new and I had driven hardly 500km with the new one. So one good advice : do not take for granted the new parts cannot fail. Quality nowadays isn't the same as before
@MrToddgibbsАй бұрын
Great comment - the engine was running on 7 cylinders a while back... one of the brand new spark plugs was faulty.
@user-wk9cn1rn6rАй бұрын
@@MrToddgibbs Todd, when you say that engine was running on 7 cilinders, how exactly did you notice this? I am asking this because my car sometimes starts difficult and the first hour of driving, engine seems to run like a tractor, so rough running and engine doesn’t idle smoothly, it vibrates a bit and during acceleration it holds back a bit. After 1 hour, problem is gone. Probably because engine and all parts have become warmed up and hot. Did you see anything unusual regarding the color of the faulty sparkplug?
@MrToddgibbsАй бұрын
Hi, I think someone on YT suggested it and then realised it was hesitating to rev and the sound was unbalanced (not smooth). Recently (like 2 weeks ago) I unplugged plug 1 and drove and instantly recognised the same feeling. Its lazy and sounds strange. It sounds like you are on 7 cylinders. I would not run the engine too much until you fix it you may get bore wash (where the fuel is washing away the lubricating oil and the piston heats up and scores the cylinder). To track it down start the engine and remove the plug lead from cylinder 1 while listening to the engine noise. If it changes you know that plug was firing. Replace the plug lead and do same for 2-8. If you remove a plug lead and hear no change you know this plug was not working... Once I worked out which plug wasnt firing I removed it and cleaned it up with a file. Then I reinstalled and ran again. Remove the plug and confirm it is still clean (no black soot). In my case the plug was faulty, which I identified by fitting a spare plug. Good luck - let me know if you find it (your could be distributor cap, rotor arm, plug lead or spark plug)
@user-wk9cn1rn6rАй бұрын
@@MrToddgibbs Hi Todd , I checked my spark plugs and they were all working I added some movies in my youtube channel and you can here the engine idle irregular with rattling sound of engine Also my vacuum should be much more higher than 400mBar, isn’t it?
@MrToddgibbsАй бұрын
Idle doesnt sound that bad. Not sure about the vacuum, i never measured mine.
@zoharmelamedАй бұрын
You can get a small rechargeable soldering iron. Super useful for working on the car.
@MrToddgibbsАй бұрын
Hey :) I have a soldering iron but it’s not powerful enough.
@zoharmelamedАй бұрын
@@MrToddgibbs would you consider replacing that multi pin connector with a modern waterproof connector?
@MrToddgibbsАй бұрын
@zoharmelamed yes I could - a friend did similar. Mine works ok at the moment
@zoharmelamedАй бұрын
@@MrToddgibbs I replaced the original fuse blade in my 911 with a classic retrofit one that has modern blade fuses. Not cheap but meant I stopped worrying about fuses being to blame for any electrical issues. Prob the same with this?
@MrToddgibbsАй бұрын
That’s a smart move! No I don’t think my fuse board is causing issue at the moment
@pieterschaar5613Ай бұрын
Well done in sorting the problem, but the ignition on without cooling may have started the problem you just fixed, those resistors will get hot I'm a two turn start after sitting for a while, then first pop after The brake light switch is on the Master cylinder, very simple connector, I needed to look at mine a while back but forget why now, from memory just spade connectors Green wire I have one dangling near alternator, no idea what it or goes Well done on 2500 followers, you obviously doing this well and I'm for one appreciating your work
@MrToddgibbsАй бұрын
Hi Pieter, yes I suspect the connectors on the master cylinder are shorting, need to get in there to check. Thanks for watching :)
@craigcarr7742Ай бұрын
I so appreciate your entire series Todd! When I have problems with my 1978 this is where I come to first. My latest is now a single electrical “snap” from somewhere in the engine compartment when I turn the key and the starter no longer turns over. Maybe a starter, or some far simpler issue. Who knows…
@MrToddgibbsАй бұрын
Message me on Instagram and we can try to track it down
@howardsmillerАй бұрын
You're better using an old-fashioned test lamp with a filament bulb in it for these sort of things. Multimeters take such tiny amounts of current that they won't cause a significant voltage drop across any resistance in a circuit and you'll miss it. A bulb will.
@MrToddgibbsАй бұрын
Hi Howard, is that so it draws current through the wires, showing any dodgy ones?
@eamonnhayden3630Ай бұрын
Just got my White 928 back from the garage after having to fix the starter. Given you have a Pasha black and white interior i would go for a light colour, maybe an ivory pearlescant colour which means you don't need to take the engine out. Great progress and perseverance, you are nearing the end now. 👍👍👍
@MrToddgibbsАй бұрын
Hi Eamonn, I may redo the pasha, but I agree a ligher colour would look better - and I would like to stick to a porsche colour. Glad you have your car back :)
@rockatansky1305Ай бұрын
Great job Todd mine is always a second start too 👍
@MrToddgibbsАй бұрын
Thanks :) I have no idea what causes the “two-key-turn” start…. But mine doesn’t do it now :)
@rockatansky1305Ай бұрын
@@MrToddgibbs dont know if I'm right or not but i put it down to the oil pump priming, or fuel pump pressurising ?
@MrToddgibbsАй бұрын
@@rockatansky1305 I don’t think these early cars monitor either (and stop car starting if low). I think it’s spark related
@terryroe2023Ай бұрын
I was rooting for you once you renewed the resistors. It's good to see it running again. Your perseverance definitely paid off. Respect from a hot Taiwan.
@MrToddgibbsАй бұрын
Thanks Terry! Hope it’s not too hot, it’s raining here!
@johnmcdonnell81Ай бұрын
Well done again. Brakes, pedal switch? As for the paint, original colour is always best imo but I don't know how practical that is to do. Keep up the good work as you're really winning.
@MrToddgibbsАй бұрын
I do like original colours usually…. But we will see
@rtkingАй бұрын
Brilliant job of sleuthing the problem. The compounded issues with these 928s is that parts are old, the cars became inexpensive, and shade tree repairs were often applied. Getting the vehicle back to "as designed" configuration often cures these problems. Nicely done!
@MrToddgibbsАй бұрын
Thank you. Yes it’s a battle !
@Otto-AutoPilotАй бұрын
What brand of CV boot did you use?
@MrToddgibbsАй бұрын
Borg & Beck. The critical thing I found was the clamps, they are very hard to install.
@Otto-AutoPilotАй бұрын
@@MrToddgibbs Thanks Todd, really enjoy the channel.
@Dundertaker1Ай бұрын
Those Hard lines from Porsche are INCREDIBLY EXPENSIVE...save them at all costs if possible. Some are NLA. The last time I checked the Long front Passenger side was over $700 US . Take your time and work them loose. Heat, flare wrench on the solid nut and "crows foot" on as long a ratchet as you can find and work them loose. Just did Transmission lines that were SOLID...wrap a towel in Solvent of choice and let them sit for a day or two. The Aluminum Hubs are fine raw.
@MrToddgibbsАй бұрын
Thanks for the message Dan. I replaced everything, Porsche are expensive but you can get the same materials for a fraction of the cost :)
@Dundertaker1Ай бұрын
@@MrToddgibbs Did you video making the bends and the process? the long lines are incredibly complex. Would be interesting to see how you managed it. TY
@MrToddgibbsАй бұрын
@@Dundertaker1 yes it’s all on KZbin
@arnoldmosk494Ай бұрын
You’re doing a very good job!!
@MrToddgibbsАй бұрын
Thank you!!
@MrMqwse2 ай бұрын
Well done mate. 928 door cards are a major pain to deal with.
@MrToddgibbsАй бұрын
Tell me about it ! I think they came up quite well though…. :)