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@powerkhe
@powerkhe Күн бұрын
no nees extractor of injector
@NathanFrench
@NathanFrench 2 күн бұрын
Qualified ZF technician here for 40+ years and have built many of these transmissions. Service schedule here is mostly correct, but a couple points... 1. NEVER reset adaptions on any automatic transmission unless its had a rebuild. Resetting adaptions forces the computer to look for a certain tolerance of pressures and/or friction disc widths. If you reset adaptions on a transmission that has covered mileage, theres a high chance the tolerances will never adapt to the correct level as things like friction discs etc will be slightly worn. Theres also the fact that after resetting adaptions, the oil pressure inside the transmission will be higher than normal during its learn period. High oil pressure on a "used" transmission will usually result in catastrophic failure. Even ViDA says to NOT reset adaptions unless the transmission is rebuilt or brand new. 2. I noticed you drained the transmission and then added 1 litre of oil to essentially flush out any old fluid. Whilst i get what you were trying to achieve, this is still a very bad idea for any transmission but especially the TG81. The TG81 sits upright and even when full of oil, doesnt sit fully submerged in oil (hence why the valvebodies of these fail a lot due to high temps), but with just 1 litre or so of oil in the box, i can guarantee that valve body would have been dry and hated being ran whilst so low on oil. Just a simple drain and refill is all you need to do on these transmissions
@GSAuto681
@GSAuto681 2 күн бұрын
Hi, the adaption reset on this tranmission has been a topic for discussion in many places. I believe the confusion was caused more or less due to a precedure on the previous gearbox generation, which suggested resetting the fluid counter after fluid is replaced. On the following gearbox, this procedure is no longer present, and there has been an assumption (not necessarily 100% correct) that the adaptation reset will do similar job. I'm not a volvo professional myself, but have heard the following statement from volvo technician, thus applied this practice on my own car. What doesn't help either is the description of the gearbox reset procedure in VIDA, which states that it should be performed if one or more of the components in the tranmission have been replaced. Doesn't explicitly say rebuild/replaced, and that abusing those conditions will cause issues with the gearbox. I'm taking your comment and will make a note in the video description to advise people to perform at their own risk! On your second point, it's been a while since I posted the video, but I don't recall having shown a fill of the gearbox with only 1 litre. It's fairly obvious that leaving gearbox dry will be an extreme condition for it and potentially causing more wear, so I wouldn't see a reason to do it. What I've done is 2-3 filling/drainings of the gearbox. Each of which is done with 4l of oil, which is about the quanity you can drain from the drain plug , discounting the other 4 liters which remain in the torque converter and the system in general. After final fill, excess oil is removed by smallest drain plug. Regards.
@Umski
@Umski 3 күн бұрын
Faffing 😂 Such a British English phrase 👍
@mmt92
@mmt92 5 күн бұрын
@GSAuto What is the service filter for Westport Bi-Fuel in Volvo? thanks!
@GSAuto681
@GSAuto681 4 күн бұрын
I can have a look if you message me your VIN (facebook page).
@PisaPis-bc9up
@PisaPis-bc9up 9 күн бұрын
How much oil flowed when the level was done?
@andersondossantoscruz3685
@andersondossantoscruz3685 9 күн бұрын
Do you know if this gearbox has filter?
@NathanFrench
@NathanFrench 2 күн бұрын
It does but its internal to the transmission. Requires a full strip down to replace.
@andersondossantoscruz3685
@andersondossantoscruz3685 2 күн бұрын
@@NathanFrench Thanks! I did a quick and search and found the same info. This also matches with ChatGPT's answer 😃. I'll do just an oil replacement then, my car has only 80K km driven, not much I guess for an gearbox oil.
@romainvincent6674
@romainvincent6674 9 күн бұрын
Thanks a lot for this video. I have to replace injectors n°1 and N°4. Do you know which one is the first? From left to right?
@GSAuto681
@GSAuto681 9 күн бұрын
Hi, I don't remember exactly. If you have a diagnostic tool, disconnect the plug of one injector, scan the car and it should throw a code on the injector it misses. Regards.
@Umski
@Umski 10 күн бұрын
I have a V70 with the D4 VEA and it feels like it can’t handle the torque though it has rubbish front tyres - also the economy isn’t great - I’m wondering if the remap makes this worse?
@GSAuto681
@GSAuto681 9 күн бұрын
I agree traction may not be the best from start, especially if on FWD only, but it pulls a lot better when cruising. Fuel economy tends to improve after remap, however there's also external factors such as the carbon buildup (clogs manifold and emap pipe, causes sticky egr valves/swirl flaps, etc), boost leaks or maybe the remap quality itself. Regards.
@Umski
@Umski 9 күн бұрын
@@GSAuto681 thanks, useful to know - I've just finished cleaning the last part of the puzzle which was the EMAP pipe which was clogged but a pain to get off (blowtorch cleared that carbon out!) - that has improved the MPG and driveability loads - this was after doing the full EGR cooler, intake manifold and valves (purchased at 180k) plus de-ash of the DPF - in theory it's as "clean" as can be!
@hakanyoruk7474
@hakanyoruk7474 10 күн бұрын
Wanna get rich boy ? Come to belgium the graveyard is full of volvo's
@tfaccountant
@tfaccountant 10 күн бұрын
What Volvo models can you do that remap for, mate?
@GSAuto681
@GSAuto681 10 күн бұрын
Hi, this procedure is compatible with most Volvo engines/models. Feel free to contact me if you would like more information. Regards!
@juleshere5201
@juleshere5201 10 күн бұрын
Never use silicone where you need to replace o-rings. The rubber o-rings should suffice.
@riccam7104
@riccam7104 15 күн бұрын
Good job keep coming guys
@Arideaway-mq5xs
@Arideaway-mq5xs 18 күн бұрын
Thanks for posting, will attempt to replace mine next weekend. What are the torque specs for the bolts that hold the hoses in place?
@paveltsvetkov7938
@paveltsvetkov7938 20 күн бұрын
Hello! Good job! Can you tell me what each of the four wires connected from the lamp is responsible for?
@GSAuto681
@GSAuto681 19 күн бұрын
Wires were colour coded and should correspond to the PWM control signals of the individual LED colours. Regards.
@nconstenla
@nconstenla 21 күн бұрын
Hi! Do I need to pay to decode the CEM PIN? Thanks
@Umski
@Umski 23 күн бұрын
Thanks, I need to do all these on a V70 D4 VEA - oil filter looks like a bigger faff (and even messier!) than on my old 2002 V40, likewise the fuel filter is also in a weird location making it harder to access (the V40 also had a handpump to re-prime the pipes) Edit: you had me worried for a moment as the new filter I have is a cartridge type one, much like the oil filter - seems there are some variances in the D4s - it is still located somewhere at the back between the axle however - according to VIDA, just to make it more challenging 😬
@GSAuto681
@GSAuto681 4 күн бұрын
Interesting, I thought those filter types are only used on the 5 cylinders. Good information 👍 Regards.
@Umski
@Umski 28 күн бұрын
Had the misfortune of needing to do this last year on a V70 in parallel with a DPF de-ash 😮 I found the most effective cleaner for the cooler was Bilt Hamber’s degreaser used neat with boiling water applied repeatedly and then using the strands from armoured cable to poke all the way into the channels one at a time - that was not fun 😵‍💫 Same product on the manifold and intake - BUT on the last valve the crud left a gap and leaked into the cylinder which was a bit of a brown trouser moment but thoroughly blowing it out with compressed air by removing the glow plug seemed to work 😬 The ECU then detected low compression (this was a software patch they added as I understand to stop the inlet melting 😮) but fortunately went away once the valves settled back to closing fully 😮‍💨
@fisio77777
@fisio77777 Ай бұрын
very good video, this is exactly what I've been looking for. thx
@galaxyb1103
@galaxyb1103 Ай бұрын
hi, is there a database or anyone keeping track of what modification is actually possible with or without hardware addition? it would be great to have such information. Thanks
@munka4104
@munka4104 Ай бұрын
Thank you for uploading this video!
@eldinhuremovic4582
@eldinhuremovic4582 Ай бұрын
Alot of work i scared to do that
@inspectorjavert5563
@inspectorjavert5563 Ай бұрын
any idea what the part number for the fill plug itself is?
@aldobarr9820
@aldobarr9820 Ай бұрын
Super interesting, thank you very much for your video ! One question, how man kils has this Volvo ? Thank you :)
@aldobarr9820
@aldobarr9820 Ай бұрын
One more question : is it possible to clean the EGR without removing everything as you explained ? - thanks again
@GSAuto681
@GSAuto681 Ай бұрын
@aldobarr9820 Hi, just the valve could be cleaned by removing the charge pipe on the throttle body side. To fully clean it with the cooler, it will have to be dismounted. Rgds.
@hayden3865
@hayden3865 Ай бұрын
This is EXACTLY what ive been looking for! Amazing project. Thank you
@stealth5580
@stealth5580 Ай бұрын
Nice work! Watched it all, but will attempt it this summer when the weather is better. Volvo S60 mk2 2016 👍
@sheffcitys2forgedinsteel255
@sheffcitys2forgedinsteel255 Ай бұрын
Great job, But it's not the same process on a Volvo D4 2.0 the EGR and cooler are completely different nowhere near the same
@laszlovona
@laszlovona Ай бұрын
OMG this video did not even "exist" when I decided to do this on my V60. I did it by VIDA and yes . the small exhaust pipe at the back of.the cooler is a btch... 😢.. thank you for this excellent tutorial!! I have yet to to the intake ... I am a bit freaked out removing injectors..
@lccarvalho
@lccarvalho Ай бұрын
In the 8:43 part of the video, in my car, the screws are T30 torks, and this is impossible to remove. It's stuck. I've already applied WD to try to alleviate them, but I can't remove them, would there be any tips to help me?
@Gryzli22
@Gryzli22 Ай бұрын
Fantastic movie. Great job. This is waiting for me too, but I'm having trouble finding a workshop that will do it carefully and correctly. Greetings from Poland ❤❤❤
@user-sf7fv1ni7w
@user-sf7fv1ni7w Ай бұрын
How are you I want to buy P3tool Thanks
@michajaneczek2855
@michajaneczek2855 Ай бұрын
Good video but you should unscrew and clean map sensor too 😏
@GSAuto681
@GSAuto681 Ай бұрын
I've missed capturing that in the video, but it is a good point 👍
@Bimar1986
@Bimar1986 2 ай бұрын
Nice tutorial
@tfaccountant
@tfaccountant 2 ай бұрын
Thank you for the video, Georgi!
@garycoogan1
@garycoogan1 2 ай бұрын
Thanks for this. Looks straightforward enough. Going to remove the injectors on my 2.0 d4 and this should be able to guide me as they look similar enough. How long did it take you?
@GSAuto681
@GSAuto681 2 ай бұрын
I think it took me no more than 3 hours. This tutorial should cover all of the 5 cylinder diesel models. I've got a separate one for the newer 2.0 4 cylinders, although jobs are similar. Good luck!
@nicucazan4830
@nicucazan4830 2 ай бұрын
Super ! Do you know the name of that black box from admision tube?
@GSAuto681
@GSAuto681 2 ай бұрын
I'm guessing you are refering to the one which is part of the intake air duct. I'm not sure what it's called, but I believe it's sold as part of the duct all together! Regards.
@nicucazan4830
@nicucazan4830 2 ай бұрын
@@GSAuto681 thank you! Nice videos about Volvo!
@Automobile_culum
@Automobile_culum 2 ай бұрын
Hello. Can the volvo bleed the air self out when you change the fuel filter? I did this be just start the car for 3-4 times. Since i do not have vida would love to hear if this is ok to do so?
@GSAuto681
@GSAuto681 2 ай бұрын
It will do. Different practice after fuel filter change is to start the engine and hold revs at about 2000rpm for a few seconds. Given this step is not included in the maintenance instructions, It's probably not critical if you skip it.
@Peter_Potato
@Peter_Potato 2 ай бұрын
Amazing clarity and quality video. Thank you for taking time making this and the enormous effort that has made it look so professional.
@User672-mv9kb
@User672-mv9kb 2 ай бұрын
Do you need to code the injectors after replacing them? I followed your guide to replace them and I ended up with white smoke. Thank you for the video.
@User672-mv9kb
@User672-mv9kb 2 ай бұрын
Do you need to code the injectors after replacing them? I followed your video and I ended up with white smoke. Thank you for the video.
@alaadam1049
@alaadam1049 2 ай бұрын
The capecity for this transmission i think its 2 liter because i but 4 liter and come out 2 liter is that normal ???
@naughtyblonde69er
@naughtyblonde69er 2 ай бұрын
Hi is this the same gearbox drain procedure as the Volvo v90 8 speed
@lickyvlogs4108
@lickyvlogs4108 3 ай бұрын
Hi , during cem pin decode do i havr to keep car in key position 2 or 1 ? , i have volvo v40 cross country.
@vffa
@vffa Ай бұрын
Neither. Just plug in the Dice (or whatever you use) and use P3Tool to connect to the car. Then start them CEM Pin search. The vehicle will appear absolutely dead during the search and will only respond again when pressing the Disconnect button in P3tool.
@Robson-rs8vx
@Robson-rs8vx 3 ай бұрын
Bravo, bravo, and such a demolition awaits me. Thank you for the instruction
@hnmalope
@hnmalope 3 ай бұрын
If I may ask, I have intermittently white smoke coming from my exhaust and roughly every 2weeks I need to top up my coolant, I'm suspecting a leaking head gasket? The car isn't over heating or loosing power but it's just the white smoke
@GSAuto681
@GSAuto681 3 ай бұрын
Which engine do you have? It could be from cracked EGR cooler too.
@hnmalope
@hnmalope 3 ай бұрын
I drive the 2016 V40 D4 2.0 4 cylinder @@GSAuto681
@hnmalope
@hnmalope 3 ай бұрын
This is so helpful , I'm actually going to do my oil change on my V40 tomorrow.
@QuattroBajeena
@QuattroBajeena 3 ай бұрын
I have a 2018 s90 d4 2.0 diesel. I cant find any videos on how to change the gear box oil. Does that car also have a similar location to drain that gear box fluid or does it even.need changing
@GSAuto681
@GSAuto681 3 ай бұрын
It still has the 8-speed aisin, so fairly confident the procedure is applicable.
@garycoogan1
@garycoogan1 3 ай бұрын
Thanks for the video. How long does it take to remove and reinstall the injectors?
@asabadsab9160
@asabadsab9160 3 ай бұрын
Hi thanks for the video. What is the recommended frequency to change the transmission fluid? Also any change is required for the transmission filter and joints? thanks
@markpiekarski77
@markpiekarski77 3 ай бұрын
Great video thank you very much. Could you advice me please. Would you be able to replace glow plugs on your Volvo without removing intake manifold? Appreciate if anyone could advice please
@lukasasendorf529
@lukasasendorf529 3 ай бұрын
Awesome work on capturing the dis- and assembling process. I'm planing to do this on my V40 D4. This video will help a lot and boosts my confidence to do it by my self! Thanks for that!
@sheffcitys2forgedinsteel255
@sheffcitys2forgedinsteel255 3 ай бұрын
How did you get on ?