Finished job looks nice. Just a shame you've still got that chatter.
@dirtbagd892 күн бұрын
Thanks! Yea, I need to do some more fettling to see where the chatter is coming from. I think the headstock bearings may be the culprit. Some of the other commenters seem to think it's the tool height or spindle speed. I suppose those two are fairly easy to tweak.
@zoltannagy18132 күн бұрын
@@dirtbagd89 Just wondering...have you adjusted the gib on the compound slide?
@dirtbagd892 күн бұрын
@@zoltannagy1813 The compound is pretty tight (when fitted), but I think I need to do some fine tuning of the cross slide gibs. I also noticed that there is some slack in the carriage on the bed that I need to take a look at.
@Mongoman-oq9bq3 күн бұрын
Tool too high
@dirtbagd892 күн бұрын
It was set at centre height. I'll try lowering it slightly to see if that helps. Cheers.
@halfbaked4life3 күн бұрын
@21:15 Your speeds are way too fast mate. You’re using KZbin speeds. In the real world on a real machine cutting stainless steel or cast iron I part off at 160rpm. It 100% important that your tool is at center of your spindle.
@dirtbagd892 күн бұрын
haha - KZbin speeds, I haven't heard that one before. I'll try reducing the spindle speed to see if that helps. I think I used 420 RPM which is close to 100 SFPM with a 20mm dia bar which is what's recommended for mild steel in the reference book I have. Perhaps those rules of thumb don't apply when parting off. Thanks for your comment!
@halfbaked4life3 күн бұрын
@ 4:12 there’s absolutely nothing wrong with your tool post mate.
@halfbaked4life3 күн бұрын
You ratchet that mic like an engineer. 😅 Try squaring the mic up & use your senses.
@dirtbagd892 күн бұрын
ha, yea there is some gratuitous ratcheting in the video.
@ryebis4 күн бұрын
Looks very rigid. Regarding the chatter, I'd also check the tool height and the edge sharpness. Form tools tend to cut better when they're a few microns lower than center height.
@dirtbagd893 күн бұрын
Hey, thanks for the tip! I'll try that and see if it helps.
@fiuskorpion4 күн бұрын
well done. 90% mechanics dont now abaut change hub in this models cars
@dirtbagd894 күн бұрын
Thanks. Yea, the last time I had a mechanic do this job the bearing wore out in a few thousand miles. I think they must've installed it with a hammer...
@fiuskorpion4 күн бұрын
@@dirtbagd89 he didn't have to assemble with a hammer he pressed in behind the hub damaging the inner race of the bearing. for this type of bearing you need a tool or some cleverness. we press in behind the outer race of the bearing without damaging it. unfortunately, mechanics take shortcuts. also 99% of mechanics don't know how to unscrew the steering rods and they ruin the steering gears
@RustyInventions-wz6ir5 күн бұрын
Very nice work. It looks great. I think this toolpost mount is going to look and work great.
@dirtbagd895 күн бұрын
Thanks Rusty!
@otaznikvykricnik596110 күн бұрын
4:08 ID = inner diameter I've spent quite some time trying to find the larger identification number.
@johannd822914 күн бұрын
Молодец Всё сделал правильно Всё почистил Что надо помазал КЛАСС
@PatrolGr-jj8mb20 күн бұрын
tak to klobouk dolu veci sebetrizneni uz sem dlouho nevidel naposled v dobe kladivovy u pracloveda
@otaznikvykricnik596110 күн бұрын
Asi jsem nějaký méně chápavý. Nepochopil jsem obsah a smysl tohoto komentáře. A to jsem ho dokázal přečíst i s pravopisnými chybami a překlepy.
@ShakaZulu7622 күн бұрын
Great Job! Thanks
@demil361822 күн бұрын
Very good video. I like the fact that there was bo commentary, could just focus on the video. Thought I'd need an extractor tool (which wouldn't be a problem) but it seems the thing just drops down at some point.
@IainMackay-t4l22 күн бұрын
Top job.Well done👍
@dariuszsterczewski424928 күн бұрын
Dobra, profesjonalna robota.
@gilespritchettАй бұрын
Excellent
@augustuscaesar4976Ай бұрын
Just cost me £300 to have this done at a main dealer, (on an 07) Crazy prices.
@jimminez86Ай бұрын
why do you take sooooooo many parts off... you only need to take 2 things off then you can take it off.....takes like 5mins you took like 1h for 1 side
@radubondАй бұрын
Salut Am un Volkswagen Polo 9N 1.9 TDI anul fabricației 2005 Este același motor precum al tău, identic. Am cumpărat piese pentru a schimba distribuția, și am început să demontez suportul de motor, dar un șurub îmi creează probleme, este ruginit și nu mai vrea să iese afară, ma prins noaptea, o să continui mâine. Mulțumesc pentru videoclip, o să mă inspir din videoclipul tău, pentru a termina distribuția.
@dirtbagd89Ай бұрын
Hey, good luck getting that seized bolt undone! It's always best to down tools and come back to it later if something isn't going your way.
@radubondАй бұрын
@@dirtbagd89 Mulțumesc
@MdBablu-q9sАй бұрын
আমার ১পিস লাগবে
@threedot141Ай бұрын
Nice video. I think it is common engineering practice to only have snaprings on one bearing, so the other bearing can float axially, to compensate for any thermal expansion.
@miniphaseАй бұрын
The power of swearing wins again!
@SharpenedSteel12 ай бұрын
To Many Nuts.
@dirtbagd892 ай бұрын
Who is Many Nuts?
@theodorekypraios87672 ай бұрын
Fantastic video - I just got a similar Woden vice from eBay and having watched your video, I have been inspired to restore mine to!
@dirtbagd892 ай бұрын
Thanks! Good luck with your project!
@enissp61972 ай бұрын
Incredible video, thank you
@dirtbagd892 ай бұрын
Thanks for the kind comment!
@keithadler9652 ай бұрын
Great knowledge for servicing the Speedhub. Guss i will let Peter White do my Rohloff when it needs a overhaul.
@dirtbagd892 ай бұрын
Thanks Keith!
@davefoster5432 ай бұрын
Thanks for doing this video. I've just got one which hasn't been used for years. Works well but mainly needs paint and a clean up.
@dirtbagd892 ай бұрын
Thanks for the comment. I'm glad you found the video useful.
@Zapple72 ай бұрын
Even though there was no commentary, it was "explained"/demonstrated spot-on in my opinion without room for misunderstandings... be reasonably confident as a novice to carry out that work. Thanks for your efforts in filming 📹 it so well plus subtitles too.👍
@dirtbagd892 ай бұрын
Thanks for this kind comment. 👍
@nevzatcercioglu43012 ай бұрын
Benim otomobilin eksantriği zincirli bu konuda bilgin varsa uygulamalı gösterirmisin...Saygılarımla...
@dirtbagd892 ай бұрын
O motora aşina değilim. Ancak eğer bu bir zamanlama zinciri ise, belki de servis yapılmasına gerek yoktur. En iyisi kılavuzu kontrol etmek. Saygılarımla.
@nevzatcercioglu43012 ай бұрын
Senin sayfanı (sık kullanılanlar) bölümüne ekledim ve devamlı takip edeceğim...Teşekkürler...
@dirtbagd892 ай бұрын
Teşekkürler. Videomun size yardımcı olmasına sevindim.
@nevzatcercioglu43012 ай бұрын
İşçilik fiyatları çok arttı ve bu sebeple çocukluğumdan beri yaptığım işi yani (kendin pişir kendin ye) deyişiyle elinden iş gelen araç sahipleri kendi işlerini görmek zorundalar...SAYGILARIMLA...
@dirtbagd892 ай бұрын
Evet, eğer işi kendiniz yapabiliyorsanız, biraz para biriktirmek iyi olur!
@nevzatcercioglu43012 ай бұрын
Benim aracım skoda fabia 2006 model...Senin sayende çok önemli bilgiler öğreniyorum...Emeğine sağlık olsun...SAYGI ve SEVGİLER...
@dirtbagd892 ай бұрын
Hiç sorun değil. Videomun size yardımcı olmasına sevindim. Güç ve onur.
@TruckersBanter3 ай бұрын
Did you have a look at what was causing the play in the quill as I have the exact same one with the same play
@dirtbagd893 ай бұрын
Hey, the bore in the casting for the quill was oversized. Have a look at part 2 for a relatively easy fix.
@BedsitBob3 ай бұрын
For its size and price, it seems quite well spec'd. Metal gears and a threading dial. 😎
@omarbham25803 ай бұрын
Top job 👍🏾
@CherylWalker-s9i3 ай бұрын
What a beautiful job!
@dirtbagd893 ай бұрын
Thanks Cheryl!
@jackdonbrascito35483 ай бұрын
This man has done a great job...and in a groud position... no talking, just working... so many others like talking ... and just talking... all the best to you....Thank you!!!
@dirtbagd893 ай бұрын
Thanks Jack!
@franciscochrane86194 ай бұрын
I have hub 004503 that I use as a daily driver on an 3,000w ebike. Ive had it for four years now with no issue, can't tell if I am lucky or if it is just going to give out on me one day.
@dirtbagd894 ай бұрын
Wow, that's ace. The Rohloff Speedhub is not only the antithesis of our modern throw away culture, it also stands against the bicycle industry's ever changing modern hub specs - many of which will probably become obsolete in a few years. The world could learn a lot from Bernard Rohloff's design ethos. If you carry out regular oil changes I'm sure your hub will last many years longer. Have you had any issues with the nylon drive pins shearing on your ebike? As it happens, I'm planning to build an ebike with a Rohloff and a bafang 1kW mid drive motor in the next few months.
@wiewauters3 ай бұрын
I have hub #11 since I bought it second hand in 2012. Send it in for an official service and has been running solid ever since. So your not lucky, they are just great pieces of kit !!!
@dirtbagd893 ай бұрын
It's ace to hear your early hub is still running. I wonder if they replaced the internals when you sent it in for it's official service.
@wiewauters3 ай бұрын
@@dirtbagd89 I actually have no idea. Didn't open it up after the service. Just did the anual oil changes myself. I assume they kept the internals but changed bearings and seals (at least given the cost of the service). Cant remember the exact pricing but assume it would have been way more expensive otherwise.
@ShakaZulu7622 күн бұрын
@@dirtbagd89 I dont think so. If they do that they will contact you because its more expensive. I heard from one guy he had to pay about 400-500 Euro for a new case. But not because it was broken, he just wanted to put the old gear in a new clothing.🙂 Rohloff is the best gear ever, and a very good service if ther is a problem.
@markbridle33494 ай бұрын
What gear set up do you use for auto feeding? I’ve just picked one up that the previous owner had set up for thread cutting so unsure what gears to change.
@dirtbagd894 ай бұрын
Hey, the gear set up for auto feeding is shown on the table on the belt cover. The table gives you the gear set up for feed rates of 0.1 and 0.2mm per spindle revolution. Have a look at the photo at 18:05. in the video.
@chalky0424 ай бұрын
Sorry for my ignorance, but i presume this machine can be used to manufacture bolts?
@dirtbagd894 ай бұрын
Yes you could manufacture bolts with this machine. If you were using round stock you'd need a filing rest and a way of indexing the chuck to form the hex. Of course this wouldn't be needed if you used the correct size hex stock.
@chalky0424 ай бұрын
@@dirtbagd89 was thinking of making some titanium bolts for my motorbike die to old ones rusting
@marcospola4 ай бұрын
What a great job, interesting
@dirtbagd894 ай бұрын
Thanks!
@jensjakobthorhaugeandersen47964 ай бұрын
I have some experience from a T5 (almost same bearing setup) Adding some heat to the wheel hub might ease the extraction. align
@dirtbagd894 ай бұрын
Thanks for the tip.
@yt240robert4 ай бұрын
Simply the best video of timing belt change
@dirtbagd894 ай бұрын
Thanks Robert. Did you use it to change your belt?
@yt240robert4 ай бұрын
@@dirtbagd89 not yet but I have downloaded the step by step guide 👍
@dirtbagd894 ай бұрын
@@yt240robert Oh nice one. Let me know how it goes.
@manoftheroad554 ай бұрын
Much is said of Rohoff efficiency.. what is that efficiency number please Easiest perhaps is gear with 1 to 1 ratio ..pedal and torque arms made same lenght .. attach wood arm .. .. electronic baggage scale ... Dumbbell weighed to confirm weight.. might be easiest with wheel spoked to hub .. wood arm attached to pedal arm same length as eheel radius... In a video I made of a mouse trap patented 1890 ... The progress made ??? ... The exact same design is sold in Poundland 2 for £1...
@otaznikvykricnik59615 ай бұрын
It would be better with talking rather than "no talking". If it is supposed to be instructables video, not a promotion how good mechanic you are. For instance 1:25 you remove the ball joint like nothing. How did you do that? For me it is always big problem to disconnect it.
@100nirosta5 ай бұрын
каким надо быть чертом, что бы выдумать такую ступицу с подшипником. Это просто паразит какой то, а не инженер. ,.
@yuriipylypchenko32425 ай бұрын
Thanks a lot for great video. Could you advise what may be an issue with my Rohloff? I have a difficulty with switching to 6 and 13 gears. For me it's almost impossible to send it to official service therefore I must try to fix it by myself. Thanks in advance
@dirtbagd895 ай бұрын
Hi, sorry I'm not sure what the problem is with your hub. My understanding is that gear 6 and 13 are essentially the same gear but gear 6 uses the third planetary gear set to get the extra reduction. It sounds like there might be a problem with the pawls which engage gears 6 and 13.
@ersonvelasco25315 ай бұрын
This is the same Rohloff model, with the torque arm. My bike to work bike and on light trails. How much did it cost you for this?
@dirtbagd895 ай бұрын
Hi, I paid £400 for the hub and spent about £150 repairing it. Sending it off for repair may have made more sense. However, I learnt a lot and now I have the tools needed to replace the bearings and seals in other hubs.
@ersonvelasco25315 ай бұрын
@@dirtbagd89 wow! £400? You got a great deal! I was trying to fix it on my own last time coz the seals are worn out and the oil was leaking. It’s good i found a reputable certified Rohloff mechanic near our place.
@krismorgan5 ай бұрын
Got to do my roomster,what a ball ache.It was a hell of a lot easier when i did my volvo 960.Thanks for the video and the patience😀.
@dirtbagd895 ай бұрын
Good luck with it!
@ianwhiteley9645 ай бұрын
Brilliant and clear video, A pleasure watching and looking forward to the rest of the project, now i can get on with my own drills, thank you
@dirtbagd895 ай бұрын
Thanks Ian! I'm almost finished the drill now. I just need to machine the pulleys. Good luck with your projects