Three plate method, Question
2:33
9 сағат бұрын
start of making a lapping wheel
39:47
16 сағат бұрын
scraping in A straight edge part 1
47:13
Metal Scraping -Respond to viewers-
25:47
Metal shaper  - The big move -
27:16
Metal Shaper {1 YEAR Youtube}
1:55
Metal Shaper - Burning logo -
24:39
Metal shaper - indicator stand-
13:13
let's go use the shaper
0:24
10 ай бұрын
Пікірлер
@bobvines00
@bobvines00 2 күн бұрын
Dominic, I agree with jambusspeakermouse1325 and MarkATrombley about scraping the narrow side(s) so that you have the full "thickness" of the bars to minimize their bending when they are not fully supported. Also, jambusspeakermouse1325's recommendation about using wooden handles is important too. Even the large camelback straight edges of 3-4-feet (0.91-1.22-m) length have wooden, Bakelite, or plastic handles to prevent body heat from causing them to bend/warp.
@DoMetalStuff
@DoMetalStuff 2 күн бұрын
@@bobvines00 Thank you for your response. I'll first have to figure out how I can normalize this material. big camp fire👍🏻🤣
@jambusspeakermouse1325
@jambusspeakermouse1325 4 күн бұрын
Narrower. I'm doing the exact thing myself. If you use the wider surface it will just warp and won't be as stable. By the way, cold rolled isn't the best for this as it has more internal stresses. Hot rolled cools down slowly which allows it to normalise. Obviously the best material would be cast iron but i don't have the money for that. I would recommend making some wooden handles if you want them very accurate. That will help handling but will also stop your body heat distorting them. Doesn't sound like it would be an issue but i definitely noticed it with mine after hours of scraping. Something else i noticed was that room temperature impacted them as well and on very hot days they would have different marking patterns. You may want to start off with lapping compound as scraping steel is hard work. Best of luck!
@DoMetalStuff
@DoMetalStuff 3 күн бұрын
@@jambusspeakermouse1325 hey thanks for your information. this material is s355 or s255. I thought that scraping by hand would not cause much stress because this operation does not release much heat. it's true what you say about hot rolled. but I could get this. I can find out how to release tension. and wooden handles is definitely a good idea. The biggest problem is my single stone wall in my shed and roof without insulation.
@etbuilds6006
@etbuilds6006 2 күн бұрын
@@DoMetalStuff I would do the same thing, but then why not scrape the wider side too? It would give you the opportunity to also blue the way with it, and if you know it is straight in the longitudinal direction, it can help you dtermine wether you are doing a good job in the cross direction. As to the wooden handles: It's not to difficult, so just make them. I once made a small straight edge too, also made a wooden handle, I think from some oak, but if I snug up the screws which hold the handle, the straight edge warps, even so it only has two patches of contact maybe 20mm long. Well, the straight edge is similar to your size, it is cast iron 25mm by 60mm and has a 45° angle on one edge. It's not perfect, but it's better then no straight edge. If temperature really is a problem, we also would need to always keep the machines at 20° or else they will warp. I dont think we need to go for that sort of precision (at least I know I can't). I only bought my long straight edge a year ago or so, can't say how flat it really is, my surface plate is only 400/400mm, but I get consistent results if I turn it 180°, so I think it's not too bad. Still, I should test it on the diagonal of the surface plate, even if that's only about 580mm, if it's concave or convex I should find out.
@DoMetalStuff
@DoMetalStuff 2 күн бұрын
@@etbuilds6006 wooden or plastic handles are coming. I first have to see if I can normalize this material. If that works, I will continue with it. and then I'm just going to do the narrow part. (15mm). When I do the wide part, the narrow part is immediately deformed.
@etbuilds6006
@etbuilds6006 4 күн бұрын
Nice work, making something from nothing! It may be turning a little fast, but if the disk is running true, I think it will work ok. Cheers!
@DoMetalStuff
@DoMetalStuff 4 күн бұрын
@@etbuilds6006 hey, on the video it does seem to go fast, but it's not that bad. and that disc still needs to be straightened out a bit, it wobbles a little bit.
@MarkATrombley
@MarkATrombley 4 күн бұрын
I would do the narrower side, the bar will be stiffer in that direction.
@DoMetalStuff
@DoMetalStuff 4 күн бұрын
@@MarkATrombley hey mark. thanks for the confirmation. sometimes you have doubts when you start doing something new. at least I had👍🏻
@rickhand8228
@rickhand8228 3 күн бұрын
I’m not really qualified to answer but I would scrape the the narrow sides and would not scrape the larger flats unless I need that side flat. Sometimes we can make improvements without doing things the very best way.
@bobvines00
@bobvines00 6 күн бұрын
Dominic, this looks like an interesting project! If the large disc ends up turning too fast, you may need to bolt/screw a smaller disc onto its side and use a second belt to drive a 2nd large disc which could hold your yet-to-be-received lapping discs. That would allow you to get a much slower RPM for lapping/grinding your scraping inserts. The "slow" grinders that I've seen for things like sharpening wood chisels turn much slower than your existing large disc. If your belt slips too much on the motor's shaft, you'll probably need to increase the OD of the "pulley" that you are using right now. Also, if you are willing to show your viewers what tools, tooling, materials, etc., that you have, one or more of us may be able to recommend a way to use what you've already got to make a tool, do something easier, etc.
@DoMetalStuff
@DoMetalStuff 6 күн бұрын
@@bobvines00 hey bob, thanks for your tips. and yes, maybe I could have shown some more materials. will try to remember👍🏻
@hilltopmachineworks2131
@hilltopmachineworks2131 6 күн бұрын
Looks like you have a good working idea. 👍
@DoMetalStuff
@DoMetalStuff 6 күн бұрын
@@hilltopmachineworks2131 thanks Tom. Hope so 🤣
@jamesreed6121
@jamesreed6121 10 күн бұрын
I think making a new lantern post to hold the tool holder is the easiest and most practical. I have done that on my SB 7" and it works pretty good. I look forward to seeing what solution you choose! KOKO! (Keep On, Keepin On)
@DoMetalStuff
@DoMetalStuff 10 күн бұрын
@@jamesreed6121 that video is already done. you will probably be surprised. Have fun watching one of the next episodes
@jamesreed6121
@jamesreed6121 10 күн бұрын
I vote for gray. My favorite is "Rustoleum Smoke Gray"". KOKO!
@user-qg9rr5fe8s
@user-qg9rr5fe8s 10 күн бұрын
I will be getting a new (to me) shaper in the next few days. Watched all of your videos over the weekend, and greatly enjoyed them. 😋
@DoMetalStuff
@DoMetalStuff 10 күн бұрын
@@user-qg9rr5fe8s nice👍🏻, have fun with it. if you have any questions feel free to ask😉
@user-qg9rr5fe8s
@user-qg9rr5fe8s 9 күн бұрын
​@@DoMetalStuff I like your channels focus on measuring the accuracy of your shaper and its restoration. I will be making similar measurements on my shaper. 😋 Great channel.​
@DoMetalStuff
@DoMetalStuff 9 күн бұрын
@@user-qg9rr5fe8s thanks man. it does take time. but I hope the result is great at the end. and learn from my mistakes then you know how not to make them🤣
@bobvines00
@bobvines00 11 күн бұрын
At about 26:00 you forgot to stone the workpiece before rubbing the straightedge on it. But it didn't seem to matter because after scraping from both directions you appear to have gotten a much better pattern of blue high spots. Is your stone ground to be truly flat, i.e., a "precision ground flat stone" according to some other KZbin channels that sometimes show scraping? I've never tried my hand at scraping, but did buy a hand scraper (much shorter than yours is) to try scraping one day. I *think* Stephan used(?) to sell them, but I'm not sure. Since you work in a Machine Shop, perhaps you could use a surface grinder to grind both sides of your stone during your lunch break? Thumbs up!
@DoMetalStuff
@DoMetalStuff 11 күн бұрын
hey bob, i know i'm a bit absent-minded sometimes. so I went back to look at minute 22:00 and you can see that I am using my whetstone. and indeed I have to grind it flat again. but then you actually need a set of 2. I only have 1. maybe not quite the best. but for scraping practice. I can live with it. But thanks anyway, I'll put it on my to-order list right away
@AlmostMachining
@AlmostMachining 11 күн бұрын
If you can find 3 pieces of iron to make some flats with i recommend doing that first. 3 plate method except use maybe 700mm x 50mm if you have them. Then you compare a to b, b to c, c to a etc as you follow the method. Then you have a surface to use that you can trust. From there i would use that surface you made to check the machine base where the ram sits. Be careful and do this. Color your 3 plate surface. Put down on base way. If there is blue in the middle it is probably convex. Next clean surface just tested and do again. This time applying down pressure on the edge of one side. There shouldnt be blue on the other side. Do the same with the back. Make sure to understand the initial as is condition of the surface. Convex is harder to read than concave. Then pick a surface area to leave alone and slowly work your way. The ram has an adjustment to feed the tool down. You can use an indicator in that and feed down the vertical walls to check perpendicular at that pont. Sure not correct but good enough. I would tread lightly on the scraping. It shouldnt be out too much as hobby machines shouldnt be completely worn out. The riskyou face with a smaller than surface flat is you cannot tell the correct profile. Practice with 3 plates first. They will self check flatness to each other.
@DoMetalStuff
@DoMetalStuff 11 күн бұрын
hey first thanks for this information. I could do that. but that will take a long time. and what do you use as an abrasive? I actually wanted to grind my ram flat this weekend. and use that as a reference. (that has some delay). That should be possible or am I looking at it wrong
@AlmostMachining
@AlmostMachining 11 күн бұрын
@@DoMetalStuff you scrape in the plates
@DoMetalStuff
@DoMetalStuff 10 күн бұрын
@@AlmostMachining which material is best. we don't have long pieces of cast iron. at my work.
@AlmostMachining
@AlmostMachining 10 күн бұрын
@@DoMetalStuff steel is okay but hard to scrape. You are just wanting to make some straight edges to use. They dont have to be very long. Aluminum could be fastened to the steel then scrape in the aluminum but they tend to change with temperature and wear.
@DoMetalStuff
@DoMetalStuff 10 күн бұрын
@@AlmostMachining we have enough of that lying around. but would it be better if a perpendicular back was welded on? or angle iron? the same stuff I made my table for the shaper from. or reduce it from 140x140 to 40x40 mm and 600 long
@etbuilds6006
@etbuilds6006 12 күн бұрын
I think you are doing very nicely! In the beginning I thought your cuts were not deep enough, I did not see any nice chips, but in the close-up around min 38, you are doing great. The pattern also looks realy nice. As for the gauges: I would not worry to much, these are deep spots, they will never contact anything. Congratulation on your subscribers rise. I got a sudden rise in views from my last video, but no subscribers. Maybe another day!?! cheers Erich!
@DoMetalStuff
@DoMetalStuff 12 күн бұрын
@@etbuilds6006 hey E.T. It takes some getting used to how to hold your scraper steel. and how hard should I press. I did realize that my scraper is a bit too long. and as far as subscribers are concerned, they will come automatically if you manage to touch their interest👍🏻just keep uploading
@etbuilds6006
@etbuilds6006 12 күн бұрын
@@DoMetalStuff I really did not want to sound whining. I'm ok with 200+ views., Your scraper looks to be aprox. the length of mine, what did help me a lot was taking away about half of the shaft's strength to make it mor elastic. If I apply force, it bends a little bit.
@DoMetalStuff
@DoMetalStuff 12 күн бұрын
@@etbuilds6006I made it a bit shorter and thinner. that works better. You didn't come across as whining.😉
@therealspixycat
@therealspixycat 13 күн бұрын
Is it steel or cast iron? Ideally you want to scrape cast iron. Scraping steel is very tricky
@DoMetalStuff
@DoMetalStuff 13 күн бұрын
@@therealspixycat what you saw in this video is cast iron. I don't remember the exact material number anymore. it was a round disk from which I also made the 2 small camel backs. I haven't scraped plain steel yet. I think it is a bit tougher and more sticky.
@therealspixycat
@therealspixycat 13 күн бұрын
@DoMetalStuff it seems like you make more like stripes instead of moon shape scrapes. Test the material using a disk grinder and check the sparks?
@DoMetalStuff
@DoMetalStuff 12 күн бұрын
@@therealspixycat if you want to get moon shape you have to use a different technique.
@tuoppi42
@tuoppi42 13 күн бұрын
From ergonomic point of view, your table seems to be too low. You obviously have to lean into your workpiece and you have a precision task at hand. Ergonomics translate into precision.
@DoMetalStuff
@DoMetalStuff 13 күн бұрын
@@tuoppi42 You are right, the table is indeed too low. and my scraper handle is too long. I still have to change that.
@sodium.carbide
@sodium.carbide 13 күн бұрын
i am enjoying your videos..
@DoMetalStuff
@DoMetalStuff 13 күн бұрын
@@sodium.carbide that's nice to read. Thank you👍🏻
@hilltopmachineworks2131
@hilltopmachineworks2131 13 күн бұрын
👍👍
@Rustinox
@Rustinox 13 күн бұрын
130 subs+ in one week! That's a lot. Good news it is :)
@DoMetalStuff
@DoMetalStuff 13 күн бұрын
@@Rustinox hey michel, yes really. I still can't believe it either. I am very happy with it. so everyone who reads this is welcome. and thank you again Michel
@alasdairhamilton1574
@alasdairhamilton1574 13 күн бұрын
Scraping takes a lifetime to master. 👍🏴󠁧󠁢󠁳󠁣󠁴󠁿
@DoMetalStuff
@DoMetalStuff 13 күн бұрын
@@alasdairhamilton1574 hope not. It doesn't have to be very pretty for me, as long as it works reasonably well, I'm happy😅
@bobvines00
@bobvines00 18 күн бұрын
Nice Maker's Mark branding iron! I know I'm watching this video 8 months after you posted it, but I'll make a recommendation that you may still see. To keep moisture in the wood from corroding your camel-backs and test indicator/height gauge, I recommend that you obtain some pieces of Volatile Corrosion Inhibitor (VHI) paper to line your boxes. The paper is coated with a chemical that evaporates(?) and fills the box(es) with the VCI vapor, preventing corrosion. There are different types of VCI paper, but I've seen it work extremely well before. Since the VCI paper basically emits an anti-corrosion vapor, the lids need to be kept closed so that the vapor doesn't blow away. Also, if you do get some VCI paper, comply with the warnings most likely printed on the non-VCI-chemical-coated side that warns to ensure that you wash your hands if you touch it, especially before eating (and probably before wiping your eyes, etc., with contaminated hands. Soap & water will remove it from your hands. Perhaps the Machine Shop where you work uses VCI paper to protect materials and/or products/jobs from corrosion and they'll allow you to get enough to line your boxes?
@DoMetalStuff
@DoMetalStuff 18 күн бұрын
@@bobvines00 hey bob this is a comment I hadn't thought about. thanks for this. 👍🏻and no, we don't use that paper. we oil everything. I can spray my wooden boxes with clear varnish. then moisture no longer comes out of the wood. and usually those boxes are in the house. there it is a bit better in terms of moisture.
@bobvines00
@bobvines00 18 күн бұрын
Dominic, the video shows the table/knee deflecting downward during each cut. I *assume* that your machine cut a taper in the bottom of the space between each tooth. If so, you may have reinstalled the ratchet gear 180° from how it was when you initially cut the teeth nd that may be why the tool would not line up in between the teeth. Some shapers have a rigid support for the table to minimize or prevent the table deflecting -- perhaps you can make something like that?
@DoMetalStuff
@DoMetalStuff 18 күн бұрын
@@bobvines00 That's right, you saw that correctly. but my setup is a bit off. it leaned towards the cutting direction. and even then I did indeed have a height difference. but it doesn't matter for the ratchet gear
@bobvines00
@bobvines00 18 күн бұрын
Dominic, did you find any manuals to help you with your shaper? Thumbs up & subscribed! ;)
@DoMetalStuff
@DoMetalStuff 18 күн бұрын
@@bobvines00 hey bob. I do have something. but I don't believe what I have is the whole manual. rostinox sent me. from memory 8 pages. And tanks for the sub 👍🏻
@myradavis2599
@myradavis2599 19 күн бұрын
Nice job, very good explanation
@DoMetalStuff
@DoMetalStuff 19 күн бұрын
thanks. I have to look back, I couldn't remember what I had done😅
@CastIronMachine
@CastIronMachine 19 күн бұрын
That shaper is going to scrap, if you scrape it. Leave it alone, practice on something else and gather knowledge and tools to get the job done.
@DoMetalStuff
@DoMetalStuff 19 күн бұрын
How do you think I'm going to take my shaper to the scrapyard? I disagree. so please explain more than
@CastIronMachine
@CastIronMachine 19 күн бұрын
@@DoMetalStuff I watched your videos on scraping, you have no idea what you are doing. My advice is to leave the shaper the way it is and practice on something else until you have some idea of what you are doing.
@DoMetalStuff
@DoMetalStuff 19 күн бұрын
@@CastIronMachine Maybe you get the idea that I don't fully understand it. and that might well be the case. I'm practicing on a piece of cast iron. it is also a learning process for me. but I don't learn anything from your response. so please give some info.
@CastIronMachine
@CastIronMachine 19 күн бұрын
@@DoMetalStuff I just did, you are not ready to scrape a machine, that is very useful information. You might get offended but it is the truth. Buy a proper scraper, it's not that expensive, buy a surface plate, buy a straight edge, practice on scrap cast iron, learn more. The information is available and you can learn it but don't hurry, this takes time and practice.
@DoMetalStuff
@DoMetalStuff 19 күн бұрын
@@CastIronMachineI don't feel offended. but your first 2 responses don't help anyone anyway. I think it's a bit of a shame to buy a surface plate and a straight edge just for this project. those things are very expensive here in the Netherlands. is my flat ground piece of metal not good enough? but like I said, I'm still practicing and I'm not just starting with my shaper.
@alasdairhamilton1574
@alasdairhamilton1574 19 күн бұрын
Sent over from Rustinox.👍🏴󠁧󠁢󠁳󠁣󠁴󠁿
@DoMetalStuff
@DoMetalStuff 19 күн бұрын
welcome, hope you enjoy yourself with my videos
@624Dudley
@624Dudley 20 күн бұрын
Hello, Rusti sent me. I’m looking forward to your entire shaper series. Subscribed 👍
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
Nice and welcome, there is already quite a lot to see and much more to come. hope you enjoy yourself with my videos👍
@tonywilson4713
@tonywilson4713 18 күн бұрын
Same here.
@rickpalechuk4411
@rickpalechuk4411 20 күн бұрын
Hi, Rusty sent me, just subbed Cheers
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
nice en welkom, hoop dat je je vermaakt met mijn videos
@Rustinox
@Rustinox 20 күн бұрын
The nylon (or teflon?) block in the upper pivot in an original part. Over the years it swells up a bit and just needs some polishing with sand paper to give it a loose sliding fit. (and no play) Replacing it with bearing brons is not a good idea because there is no access to lugricate it.
@etbuilds6006
@etbuilds6006 20 күн бұрын
Thats a good point, Rusty! How come you watching a video about "primitive" work, I thought you despise filing and scraping!? :)
@etbuilds6006
@etbuilds6006 20 күн бұрын
By the way, I love your attitude and your videos too, looking forward to tomorrow!
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
hey michel. I didn't expect that to be original. and yes plastic swells. I knew that. that's why I thought it wasn't original. but thanks for your information.👍🏻
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
he always checks on me. he helped me a lot with the shaper.
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
Me to
@hilltopmachineworks2131
@hilltopmachineworks2131 21 күн бұрын
I don't have any advice to give, since I haven't done any scraping.
@DoMetalStuff
@DoMetalStuff 21 күн бұрын
@@hilltopmachineworks2131 No problem Tom. There must be someone who can do that... I hope so
@hilltopmachineworks2131
@hilltopmachineworks2131 21 күн бұрын
@@DoMetalStuff I will reach out to Kyle.
@DoMetalStuff
@DoMetalStuff 21 күн бұрын
I am open to any information. be my guest
@etbuilds6006
@etbuilds6006 20 күн бұрын
One thing I noticed: I think the radius of your scraper blade is much to small. The cuts you are making are really tiny. I'm reaaly no expert in scraping, like you I learned by just doing it, afer watching KZbin-University (Keith Rucker and Richard King ...). That said, for roughing in, I use a radius of 40-60mm and quite heavy force, so I really take of some chips, not only dust. for finishing 30mm radius seems to work good, using a more elastic scraper shaft, which seems to reduce chatter. Cheers Erich
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
it's true the radius is quite small. the grinder at my work is not made for this job. but I can practice
@therealspixycat
@therealspixycat 21 күн бұрын
You can only scrape a surface flat when you have a reference surface that is bigger then the surface you are going to attack. The first method with small reference is I think wrong because that flat part is able to rotate or twits without you knowing.
@DoMetalStuff
@DoMetalStuff 21 күн бұрын
@@therealspixycat so you're saying my straight edge is too short? can you explain more about that? I thought it would be possible, I cover more than 75% of my RAM surface
@therealspixycat
@therealspixycat 20 күн бұрын
@DoMetalStuff yes: straight edge must cover at least the full length and secondly the straight edge must cover both surfaces (left and right) so you need a large surface plate for this. You need a surface plate to get both sides in one plane. Just image that it is one solid piece: it has to be perfectly flat to rub eventually back and forth without binding and without any play. Wat ik bedoel dat je in feite een grote rechthoek perfect in een rechthoekige opening moet zien te krijgen en dat die rechthoek zonder dat hij vast loopt omdat vlakken niet perfect parallel lopen of dat er speling ontstaat. Dit is behoorlijk behoorlijk lees bijzonder lastig. Ik hoop dat je het een beetje snapt
@etbuilds6006
@etbuilds6006 20 күн бұрын
I think you are right here, to have a bigger surface as a reference would be ideal, BUT: I dont think he is aiming for perfect precision, he is just trying to improve his tool. That can be done even with measurement methods wich are far from ideal. If you hinge the straight edge on your part and you know the first half is flat, then move your straight edge half the legth of it and hinge it again, you can get your part pretty flat, not perfect, build what i consider good enough (if it's better than before. cheers!
@therealspixycat
@therealspixycat 20 күн бұрын
@etbuilds6006 well that isto be seen: for the same token you make it worse because you don't and didn't fully understand the concept possibly destroying the shaper. Oke you gained a lot of experience but it is sad to possibly destroy a nice little shaper. O do have the exact same Ai machine
@DoMetalStuff
@DoMetalStuff 20 күн бұрын
@@therealspixycat My ram is first ground flat, I have found someone. where I can do this. and I will also grind the round disc flat, but that will take another 2 weeks.
@1crazypj
@1crazypj 24 күн бұрын
Cool, I remember seeing plans for the alignment tool probably 40 years ago. It looked a lot more complicated as a bunch of drawings, seeing an assembled tool makes it look a lot simpler. I guess you had to make all the parts to see how it fitted.
@DoMetalStuff
@DoMetalStuff 24 күн бұрын
hi, that's nice to read. I will tell you. I managed to find more documents of different models and saw a number of videos. and mine is a bit of a copy of watch wes work. I thought the adjustable legs with the hard bushings were a great idea. For the rest I thought it out myself with the materials I could use: 20mm centerless ground round. were left over from an assignment. and of course the connecting pieces too. You can get by without drawings but with pictures😉
@etbuilds6006
@etbuilds6006 25 күн бұрын
Funny, just 3 months ago, I made a very similar version for scraping in the bed of my Colchester triumph. I'm not yet done (with the scraping (taking off nearly 1mm)) but the tool is a charm!
@DoMetalStuff
@DoMetalStuff 25 күн бұрын
That's great, man. Have you found any disadvantages in the tool? I just want to make another part to hold my dti
@etbuilds6006
@etbuilds6006 24 күн бұрын
@@DoMetalStuff I have used only my precision level up to now, will make a dti-holder too. As you ca see in my video, I made an adjustable platform for my level in 2 axes.
@DoMetalStuff
@DoMetalStuff 23 күн бұрын
i reply add your video
@RustyInventions-wz6ir
@RustyInventions-wz6ir 25 күн бұрын
Very nice work sir
@DoMetalStuff
@DoMetalStuff 25 күн бұрын
thank you sir
@machmat33
@machmat33 25 күн бұрын
I'm having a difficult time understanding the concept of what you're doing? The reference surface that you're using is the same surface you are attempting to measure. Any irregularities in your reference surface will be transcribed to your measured surface. ??? #2 is more personal experience. Having owned a number of shapers, whipp, atlas and currently a Hendey Universal... because the ways are full contact, they seem to not wear unevenly ..... between being full contact and slow moving, I have owned shapers that are a hundred years old and have seen a lot of use.... without appreciable wear on the ways. Pivot points, scotch gear, bed, bed ways .... yes. Ram ways .... no. Two suggestions. If you desire to measure flatness, or parallelism, twist .... I would suggest using a surface plate as a reference. I would also suggest, and maybe you have done this, measure the flatness of the cut surface. That is the core of the pudding so to speak, if you are getting a longitudinal cut curve, surface, obviously that would not be optimal. On the subject of shapers.... yay. What my shaper can do is not particularly unique, also have a mill, but as yet I refuse to remove it from the shop. Limited space and every square foot is valuable, but the shaper still has a place ....
@DoMetalStuff
@DoMetalStuff 25 күн бұрын
hi, what I'm trying to do is scrape guideways back in. I hoped to gain insight into the wear with this tool. (this is all new to me too). I measured my ram while the machine was still operational. 0.01mm over 200mm. So I don't read that back with the alignment tool. I then also noticed that my table was hanging. I don't remember exactly how much I thought, 0.2 mm over 200 mm. so my cut surface can be made flat. no concavity visible. as far as I can measure it. I have the feeling that when the bullgear turns in the cutting direction it pushes my ram up. That's why I see more wear on the front of the ram than the rear. The piece that attaches the ram to the arm of the bullgear is made of plastic in mine (doesn't seem normal to me) (I'll work on it when I have time) first this scraping project. conclusion ram is not too bad, table and saddle more wear. It's possible that I'm not doing or understanding it completely correctly. I didn't take any lessons for this. All advice is welcome and I also thought about a flat plate. If I place the ram upside down on the plate and it is at an angle, the measurement will be wrong. I don't know if that is parallel to each other. hope you understand that a bit. In any case, thanks for your response and advice 👍🏻 Dominic
@etbuilds6006
@etbuilds6006 25 күн бұрын
@@DoMetalStuff You will need a straight edge also, to scrape the machine in. I first scraped one way flat, and parallel to a machined surface which had no wear, now I'm on to the inverted v-way (a-way?) and here is where you really need this contraption to get it aligned to the flat way. You'll get the hang, once you start doing it.
@DoMetalStuff
@DoMetalStuff 25 күн бұрын
@@etbuilds6006 I made a straight edge. and I had only read yesterday what you say about first flattening a reference😅👍🏻
@etbuilds6006
@etbuilds6006 24 күн бұрын
@@DoMetalStuff Thats cool, eventually you will get it done to your satisfaction. It's a slow process, but that also means you have lots of time to discover all your errors.
@DoMetalStuff
@DoMetalStuff 24 күн бұрын
@@etbuilds6006 hi et. I'll probably get there someday. even if it will take a long time. I watched your videos last night, your radius grinder is beautifully made. I'm working on that idea too. only I don't use such a scrape blade. I use carbide insert. which we can no longer use for my work. small machine small tools. And I don't have to chop away any😅 millimeters
@hilltopmachineworks2131
@hilltopmachineworks2131 27 күн бұрын
Touchdown!
@DoMetalStuff
@DoMetalStuff 27 күн бұрын
You can say that. Even with all the easily removable parts it is still heavy.😅
@hilltopmachineworks2131
@hilltopmachineworks2131 27 күн бұрын
Just use the tape measurer. It is easier LOL. 😀
@DoMetalStuff
@DoMetalStuff 27 күн бұрын
you're right. it is in specification with my tape measure. I am done🤣🤣🤣
@hilltopmachineworks2131
@hilltopmachineworks2131 27 күн бұрын
@@DoMetalStuff See how easy that was. I am glad I could help. 😁
@DoMetalStuff
@DoMetalStuff 27 күн бұрын
@@hilltopmachineworks2131 yes, I don't understand why everything has to be to the hundredth or thousandth. what an invention that tape measure🤣🤣
@hilltopmachineworks2131
@hilltopmachineworks2131 27 күн бұрын
@@DoMetalStuff 😄
@somebodyelse6673
@somebodyelse6673 24 күн бұрын
Well, first you have to scrape in the tape measure...
@davidharper4289
@davidharper4289 27 күн бұрын
Hi again. By the way, another channel that buit a really nice one is "Watch Wes Work". Cheers, David
@DoMetalStuff
@DoMetalStuff 27 күн бұрын
I know. watch this video again @ 9:30 approximately 👍🏻😅
@davidharper4289
@davidharper4289 27 күн бұрын
Hi and well done. I am watching with interest because I will be building a "King Way" soon myself. Tried to buy a kit but no one seems to make one. Restoring a Mazak. Need it for all the ways. I will be following and copying you. Thank you for your time and effort. Cheers, David from Australia.
@DoMetalStuff
@DoMetalStuff 27 күн бұрын
hi that's nice to read. I can give you all my measurements, but that's not really necessary. which is useful to use a centerless ground round rod. (for ease of sliding) the rest is all adapted to a round rod. I used 20mm round for stability.
@amancalledconor
@amancalledconor 27 күн бұрын
I think I understand your approach. However, given that the scraper body is not very big, wouldn't it be a lot easier to use a surface plate and marking blue to determine the high/low spots?
@DoMetalStuff
@DoMetalStuff 27 күн бұрын
you could well be right about that. but a surface plate is quite expensive. I've been thinking about it. The disadvantage is that I cannot use it all the time. I made a kind of straight edge and ground it flat. it just cost me time. the alignment tool is to give me numbers on the image of making it blue. If I buy everything I need I can buy a second Scaper.
@Rustinox
@Rustinox 28 күн бұрын
That's a well thought tool you made there. A bit more of tweaking and it will work just fine.
@DoMetalStuff
@DoMetalStuff 28 күн бұрын
Hope so. I started down this path. But all this is new to me. No teacher except youtubers who walked this path before me.
@terrycannon570
@terrycannon570 28 күн бұрын
Thanks for sharing. I look forward to more of your videos.
@DoMetalStuff
@DoMetalStuff 28 күн бұрын
hey, no problem, thanks for your response. I will definitely continue making videos.👍🏻
@hilltopmachineworks2131
@hilltopmachineworks2131 Ай бұрын
Koozie works perfect. Seeing you, me, and Michel are shaper lovers having our stickers together is perfect.
@DoMetalStuff
@DoMetalStuff Ай бұрын
it is a machine from the past. but it shapes the future. and still does.👍🏻
@cyclebuster
@cyclebuster Ай бұрын
there is a video on my page of my shaper. its about 5000 pounds
@DoMetalStuff
@DoMetalStuff Ай бұрын
just peeked at yours. it is a bit bigger than mine😅
@thomasflemmingjohansen4136
@thomasflemmingjohansen4136 Ай бұрын
Hello there. I would definately not do anything to that access hole. I can`t see it will make the machine more rigid, except if you weld it in. But that would more or less damage the machine due to stresses. So dont bother. It is the way your shaper is designed. Concerning the colour I personally choose Resada green RAL 6011. Keep posting 👍 Best regards Thomas from Denmark
@DoMetalStuff
@DoMetalStuff Ай бұрын
hey thomas. thank you for your response. that hole was not made in it from the factory. someone had built an oil pump there. normally that part is closed. at least with the same models I have seen, for example rustinox. and I thought to fill that hole with epoxy with coarse sand/granite grit. and some steel mesh in between. shaking well. I don't know if that works. I think I would be the first to do this. always better than welding that's for sure. Kind regards back from the Netherlands
@cyclebuster
@cyclebuster Ай бұрын
my forklift has a very hard time with my shaper.
@DoMetalStuff
@DoMetalStuff Ай бұрын
I'd like to believe that. nice stuff, that old cast iron, but quite heavy
@Rustinox
@Rustinox Ай бұрын
Thanks for the shout out. That's nice.
@DoMetalStuff
@DoMetalStuff Ай бұрын
You helped me a lot with that gear and the videos, so it was about time😉👍🏻
@Rustinox
@Rustinox Ай бұрын
Shed cleanup and archeology are not really far from each other :)
@DoMetalStuff
@DoMetalStuff Ай бұрын
You got that absolutely right👍🏻. didn't even find an internet cable. so there was already wireless internet back then😅
@hilltopmachineworks2131
@hilltopmachineworks2131 Ай бұрын
Quite the job. I imagine you found stuff you forgot you had. 😀
@DoMetalStuff
@DoMetalStuff Ай бұрын
that's right Tom. I didn't remember that I still had so many bolts and such. I think I have owned those bolts for 10 - 15 years😅, as well as more hand tools.🤣
@terrycannon570
@terrycannon570 Ай бұрын
That is very interesting. I certainly did like the investigation with the dial indicators.
@DoMetalStuff
@DoMetalStuff Ай бұрын
thanks for the response👍🏻. nice to hear it's interesting. that's why I do it.😉
@RustyInventions-wz6ir
@RustyInventions-wz6ir 2 ай бұрын
Very nice work sir
@DoMetalStuff
@DoMetalStuff 2 ай бұрын
Thank you kindly. Sir
@cyclebuster
@cyclebuster 2 ай бұрын
i have to admit having power down on my shaper is a luxury
@DoMetalStuff
@DoMetalStuff 2 ай бұрын
I'd like to believe that. I don't really enjoy doing it by hand
@hilltopmachineworks2131
@hilltopmachineworks2131 2 ай бұрын
I wish my shaper had power down feed. I would probably use it more.
@DoMetalStuff
@DoMetalStuff 2 ай бұрын
the mechanism for the down feed is not very complicated. the problem is space. There are also people who built it from the outside. I personally don't really like that.
@cyclebuster
@cyclebuster 2 ай бұрын
Well a wire shaft a coupler and a simple ratchet would do it. Mine moves quite easy.
@DoMetalStuff
@DoMetalStuff 2 ай бұрын
@@cyclebuster that's true. I have seen such settings. but I don't really like that. when abom was repairing his g & e, i took screenshots that i find more interesting. that's doable. I just think I have a space problem on my shaper. and then the originality disappears a bit