Are all of the material used to make the fuselage carbon fiber reinforced plastic and if it is, is it prepreg carbon fiber
@dlrinstituteofstructuresan6594Ай бұрын
Yes the entire fuselage section was made of carbon fiber reinforced plastics. For all components we used LMPAEK thermoplastic material system which allows us to weld the components.
@danl23392 ай бұрын
Great
@khoitra86802 ай бұрын
AWESOME technology!
@IhorW4 ай бұрын
6.3M$ per launch Is no longer interesting! So slowly everything, light weight satellites already have something to bring out. The campaign is completely closed, for communication.Will the bulker be bought?
@pulsarspacetime5 ай бұрын
Hello and thank you for the video, Is it already available in the market? Is it possible to purchase this tool from somewhere in the market? Thank you in advance for your answer. Regards.
@dlrinstituteofstructuresan65945 ай бұрын
Hello, thank you very much for your interest! This is a test facility at our institute and a patented process. Nevertheless, we are very interested in its future commercial use. If you have any further questions, feel free to contact our colleague indicated in the video description.
@timothydonnell53995 ай бұрын
No sound but still interesting
@rangefreewords6 ай бұрын
How does it do with aircraft based paints on it's surface? Or will wraps be needed? Are thermoplastics great for deflection in the wings? Or are these mainly for the fuselage in low stress areas? Will doublers and rivets fatigue the thermoplastics and have a lower barrier to NDI failures?
@dlrinstituteofstructuresan65944 ай бұрын
In principal thermoplastic are paintable, of course with adapted pre-treatments and paint systems, roughly comparable to thermoset composites. The structural behavior of thermoplastics is more or less equal to thermoset composites. Their major advantage is the ability for welding. With a full thermoplastic design you will get rid of fasteners. (Although crack propagation for thermoplastic is less problematic than for thermosets)
@JuanCruz-et8so6 ай бұрын
This video made me visualize Boeing size aircraft that can be deployed and shed some of its carcasses to plunge into the sea saving time to surprise the enemy with and attack by a newly constructed submarine that can fly and navigate under water.
@dlrinstituteofstructuresan65944 ай бұрын
Very interesting approach. But I’m not sure whether our lightweight design are too light for use in submarines. 😊
@danko65827 ай бұрын
I don't trust thermoplastics in the elements.
@TheNefastor7 ай бұрын
I think you could make a submarine out of this 😏
@Tom-c1q2kАй бұрын
troll
@louisvanrijn39647 ай бұрын
At 3:02 you see a typical aircraft/vessel structure. It could be made of aluminium, cfrp; both thermoset as thermoplast. Even you see these structure type in a ships hull, in steel. The structure shown is hence a multi-material solution. Pose the question to yourself: Did I propose the right structural solution with the production possibities in carbon thermoplastic? Or did I copy-cat a metal structure? In the EXTRA 400, the first certified composite pressure cabin in Europe, we (team of 5 of Delft University) designed a completely new structural system for that pressure cabin. It was definitly not a skin-stringer structure. IABG tested it extensively, and it was certified. DLR, be creative! Louis van Rijn, former ass. professor composite design, Delft University.
@dlrinstituteofstructuresan65946 ай бұрын
Thank you very much for your comments! The design of the upper shell was one of the specifications given in the project. On the one hand, our focus was on maturing processes that are currently still under development, and on the other hand on demonstrating these processes on a large scale and in a highly automated manner. It`s true that the use of CFR-TP`s offer new possibilities for advanced airframe concepts which should be considered within the design phase.
@rhsuper36537 ай бұрын
Não existe ninguém como os alemães para transformar um processo relativamente simples, em uma coisa cheia de viadagem e complexa.
@id15687 ай бұрын
The lander of Comet Philae was a success!
@dixon_est7 ай бұрын
Nice project, but the background music is just awful.
@vacsa7 ай бұрын
This is for war or it for colonization of space?
@dlrinstituteofstructuresan65946 ай бұрын
Thank you for your question and your interest in our research! The scientific goals of DLR in this project are not related to defence or the colonization of space. The fairing in the video is being developed for the small satellite launcher VLM and for sounding rocket experiments based on VS50 configuration.
@vacsa6 ай бұрын
@@dlrinstituteofstructuresan6594 It's very interesting to study!
@ntal58597 ай бұрын
The first planes were made of carbon(wood) and fabric and glue... now they are trying to sell this as new innovative.
@kadir8017 ай бұрын
vay amk
@svendittmann31057 ай бұрын
made by hand?!
@awfsdgyjuymghmn72416 ай бұрын
Purposefully overlooking the performance difference between the first planes and modern aircraft is a real 🤡moment. This may not be a giant innovative step like developing all-metal monocoques or jet engines, but it's definitely another incremental step forward.
@SJR_Media_Group7 ай бұрын
Former Boeing Everett where 787 is made. We use huge rotating mandrels with AFP and ATL robotic heads robotically layers of carbon-fiber epoxy resin prepreg to contoured surfaces. Reinforcing fibers are oriented in specific directions to deliver maximum strength along maximum load paths. This produces and accurate copy of inside of fuselage. Demonstrator here actually makes a more dimensional accurate product. Using an inside mold produces exact dimensions of outside surface, which is very important.
@flyfree19356 ай бұрын
Just a notice - big conceptual diff here it's all thermo-plastic - making the base wall and welding parts together. vs. thermo/chem sets. and riveting. No autoclave baking required either.
@SJR_Media_Group6 ай бұрын
@@flyfree1935 Thanks for comment.... yes no autoclave or even bagging parts under vacuum.
@NareshSharma-sm1kp7 ай бұрын
Congratulations, what an awesome result of your project. I would love to see biangled layup based laminate though! Congrats again.
@dlrinstituteofstructuresan65946 ай бұрын
Thank you very much! The demonstrator certainly has further potential for optimization in some areas. The stacking sequence of the skin laminate was in fact specified in the project and was merely adapted to the boundary conditions of a production-orientated design. Our focus was on maturing processes undergoing technological development and demonstrating them on a large scale. This made it possible to identify technological opportunities, limits and development potential in many areas.
@crapisnice7 ай бұрын
Thats not for an airplane but for a petrol rocket with wings, while a airplane ( an aircrfat that can plan, sail and soar by their own) can be built with flexible fabric covering with hemp fabric and a frame of recycled wood, cardboard and metal sheet And it would be 30-50% lighter compared to composite shell fabrication
@dlrinstituteofstructuresan65946 ай бұрын
Thank you for your comment! There are many different design concepts for manufacturing an aircraft structure. Which of these concepts ultimately finds its way into application naturally depends on various factors. A mix of materials can certainly be expedient here. We use the term "Best Eco-Mix", which intends to evaluate the build concept from production through operation to recycling. (Manufacturing and assembly processes would also be required for the use of hemp fibers and recycled wood... this is where we feel at home)
@hafizuddinmohdlowhim84267 ай бұрын
Do you also made this available for commercial?
@manfredrichthofen94297 ай бұрын
Nutzt ihr Z-Stringer wegen der vereinfachten Fertigung oder hat das noch andere Gründe?
@dlrinstituteofstructuresan65946 ай бұрын
Im gesamten MFFD-barrel wurden verschiedenste Bauweisenkonzepte, Fertigungs- und Fügeverfahren abgebildet. So war es die bspw. im Projekt definiert in der Oberschale Z-Stringer und Integrale C-Spanten zu verwenden, während in der Unterschale Ω-Stringer und differentielle Spanten zum Einsatz kamen. Dies ermöglicht es einerseits die entsprechenden Fertigungs- und Fügeverfahren weiter zu entwickeln, andererseits die technologische Reife der der Prozesse und dessen Herausforderungen besser verstehen zu können.
@slevinshafel93957 ай бұрын
its me or its overenginered? any test and comparation versus isogrid fuselage?
@crapisnice7 ай бұрын
Rather little engineered, because fiber orientation can be applied with topology optimization or other softwares as in the north sails 3d sails That would be "over engineered" or the only reason to use machines
@ЮрийКозлов-д9ю6 ай бұрын
Медную сетку забыли как Статик снимать и не ремонта пригодна заплату ни поставиш
@dlrinstituteofstructuresan65946 ай бұрын
Thank you very much for your comments! The design of the upper shell was one of the specifications given in the project. It is certainly possible to make the upper shell even lighter by optimizing the topology. In this project, however, the focus was not on optimizing the upper shell structure but rather on maturing various manufacturing and joining technologies which, among other things, should make it possible to meet the rate capability requirements in aircraft production.
@abdokorayem94787 ай бұрын
Looks amazing ... What is your matrix material and what are you using as a heater? Also are there any publications to read more in detail about this work?
@dlrinstituteofstructuresan65947 ай бұрын
Material: Toray CF/LM-PAEK For the In-Situ Tape Lay-up process we are using a Laser as heating source. You can find more Information on our website: www.dlr.de/en/latest/news/2023/03/mffd-thermoplastics-instead-of-aluminium-in-aircraft-construction And in this article: www.compositesworld.com/articles/manufacturing-the-mffd-thermoplastic-composite-fuselage
@abdokorayem94787 ай бұрын
@@dlrinstituteofstructuresan6594 Thank you and keep up the great work 👍🏻
@DarioushAryan8 ай бұрын
bravoo
@ljubomirculibrk40978 ай бұрын
That molding tool has a half of ton
@hafizuddinmohdlowhim84269 ай бұрын
Do you foresee to license this technology for commercial purposes?
@dlrinstituteofstructuresan65949 ай бұрын
This work is mainly focused on improvement of the required core technologies, and patents of other entities may apply. However, DLR has a strong focus and supports technology transfer to industry.
@wayshapeform9 ай бұрын
This is amazing! I was just wondering to myself recently if this method of TFP would even be possible and here it is!
@abdokorayem94789 ай бұрын
Amazing Work ... I can't seem to find any publications on this. Could you please name a the publication this was reported in?
@dlrinstituteofstructuresan65949 ай бұрын
Thank you for your interest in our research! You can read about the first results here: elib.dlr.de/196708/
@somannacs10 ай бұрын
Is it thermoplastic, carbon fibre composite? Looks great.
@dlrinstituteofstructuresan659410 ай бұрын
Yes, that's right. Thank you for your interest!
@muniranar85569 ай бұрын
That is amazing ! Which type of thermoplastic resin was used for manufacturing that part ? İs there Any source can we look at that process ?
@murphykd10 ай бұрын
nice can you build Aircraft
@christianpaulroldan401010 ай бұрын
Is it like carbon fiber?
@dlrinstituteofstructuresan659410 ай бұрын
Hi, thank you for your interest! Yes, actually it is carbon fibre. But the matrix, the material surrounding the fibres, is thermoplastic material, not thermoset as for the most other applications. The thermoplastic properties leads to a number of advantages, like you can weld parts together after manufacturing.
@Jpifr11 ай бұрын
Hi everyone, I’ve add this vidéo to my favorites. Is there any update from sueden ? A car chasis out of carbon fibre is between 80 to 150kg. With 100wh per kilogram of composite will give between 8 to 15kw of battery. (If body panels added can go up to 20kw) The most efficients cars do around 8kw for 100km. So without battery a car could travel 200km per charge, (average travel per day is 40km) and with very very fast recharge supercapacitors could be the next best thing for automobile. (1kg of carbon fiber is 50kg of CO2 and 1kg of carbon make almost 2kg of composite, si even thé environnement impact of the building of the car is restrained)
@trollmaster704811 ай бұрын
Nice, but for the next time turn down a little the music
@brentsrx7 Жыл бұрын
Great job guys!
@agenciaespacialmineiraoficial Жыл бұрын
This fairing is for the Brazil's rocket project?
@User-k1k1r7 ай бұрын
I think its for the vs 50 project. So yes
@kaboom-zf2bl Жыл бұрын
nice concept ... now take it a step further and make a 1:25 scale version of say the sr 71 and f 22 ... from these laminated parts and fly them with an rc set of engines ... (easy scale conversion take the imperal measuements and change the units to mm and poof its 1:25 scale)
@GrantOakes Жыл бұрын
Hey, let's make a submersible outta that stuff. What could go wrong?
@Tom-c1q2kАй бұрын
ha
@jamesbont7052 Жыл бұрын
No Klipper 🤔😳 ;-)
@2wordU Жыл бұрын
Why transparent?
@sierraecho884 Жыл бұрын
sau aufwendig
@benwilms3942 Жыл бұрын
beautiful.
@DH-ts6ho Жыл бұрын
I NEED THIS!
@k9elli Жыл бұрын
Cool. Does it have a slow setting?
@urisluss929 Жыл бұрын
'Promosm' ❗
@Bu5H84 Жыл бұрын
What cooling fans are those
Жыл бұрын
Das ist sehr interessant!
@maksim82tallin Жыл бұрын
is it possible to weld fabric material to one another with this kind of tool?
@dlrinstituteofstructuresan6594 Жыл бұрын
Yes exactly. Typically, two semi-finished laminate products are welded together with our ultrasonic welding device. These can be structures made of fabric or UD, or similar composites. In any case, thermoplastic matrix is required.
@chindraws2579 Жыл бұрын
this bed levelling makes me anxious
@Love2FlyKAP Жыл бұрын
How do you meet the fire rating with this material?
@kaboom-zf2bl Жыл бұрын
carbon fibre ... pretty fire retardant in the first place ...