Can you tell when you took this apart if the disk holding the vanes in place can be moved? I'm starting on a similar longitudinal CJAA swap soon and I'm trying to figure out if the turbo is clockable. Otherwise, thanks for the videos, dunno how I've missed them so far...I was pretty sure I had already found all the common rail swap content out there during my research.
@teceit2 ай бұрын
Watching you use torx on the triple squares for the main crank bolts hurt my soul. I'm sorry but you really shouldn't be working on engines.
@Auguste882 ай бұрын
@@teceit lol, I since acquired the proper tools. I will rate my next video PG just for you.
@bryangardner43702 ай бұрын
great job, so little information for DIY guys, check for parts before you tear down (some are no longer available...ANYWHERE) use a rubber band on the hidden bearings for reassembly,
@martinpena75875 ай бұрын
Where I can get book rebuild transmission nv3500
@Auguste885 ай бұрын
@@martinpena7587 Jeep TJ maintenance manual
@mattkemner51996 ай бұрын
Great help! I'm pulling mine apart. T belt came off when driving and it was catastrophic... I have the same crank locking tool. Is there a better one you know of? I don't like the way the teeth mate up with the pully.
@Auguste886 ай бұрын
Oh man, I agree that tool is sketch at best... I am still collecting parts for my rebuild so I can't vouch for it, but I have a couple of cheap crankshaft seal installing tool in my Amazon basket as well... Going down the rabbit hole! Once I go through the whole thing I will upload a video. Meanwhile, good luck!
@mattkemner51996 ай бұрын
@@Auguste88 Thanks, Please do post!
@ZagyVU2 ай бұрын
Nothing wrong with that tool, you just need to slide it on from the front of pulley. If you put it on from the top before locating pin goes in, it will not mate properly. It’s toothed and curved.
@randylahey224214 күн бұрын
how many miles were on the belt when it let go?
@jeanpolanco62306 ай бұрын
have you seen any improvement with npboosted cartridge?
@Auguste886 ай бұрын
Yes I did but I am not sure if it's because of the new cartridge or it actually increase the performance. But I ordered a new tune setup so I can change it easily and will do further testing.
@71lane10 ай бұрын
I also have the 3x3 and full Yoshi system on my DRZ. Just ordered a cvk40 to do the mod and I am wondering what you used for your jetting? And at what altitude
@Auguste8810 ай бұрын
Oh I can't remember it's been so long. Check my CVK videos I think it's in there somewhere.
@danisibaja10 ай бұрын
How do you replace the bearing behind the output shaft seal (16:32 min)? You can do it the same way you replace the output shaft seal?
@Auguste8810 ай бұрын
No you would need to knock it out with a punch or a bearing sledge. I have yet to pull mine out, my other transmission is good so far. Good luck!
@danisibaja10 ай бұрын
@@Auguste88 Thanks, a bad bearing like the one un your video can cause an oil leak? I replaced the output Shaft seal on my Jeep but it's still leaking oil and I punch the bearing cap with a screwdriver so I'm thinking that can be the problem
@Auguste8810 ай бұрын
@@danisibaja that could be hard to say. Although the cap on the bearing is there to retain oil against the balls to protect and limit friction. Not sure to what extent a puncture in the cap would factor in your leak problem. I would change it. Don't forget you need to apply liquid gasket on that cover as well.
@danisibaja10 ай бұрын
@@Auguste88 ok, thank you for your help and time!
@kit.30 Жыл бұрын
beautiful camerawork on this one 👍
@Auguste88 Жыл бұрын
Thank you!
@MrIEatFingers Жыл бұрын
Would you be willing to sell one of these? They looks great man! Maybe you can make a mold from the fiberglass?
@Auguste88 Жыл бұрын
That's what I did. I don't have the bike anymore so I lost interest.. I still have the mold though.
@bearsmartdurango Жыл бұрын
??????
@johnlatham6382 Жыл бұрын
Well done. Do you know of any way to get the reverse idler support bolt back in while it still mounted. I thought I was pulling out the fill plug.
@Auguste88 Жыл бұрын
Mine just screw back in. The support treaded hole need to line up with the case hole and it should screw right in. If the transmission is still all together I would try to line it up with a screw driver and a flashlight. If it's an option it might be easier with that side facing up. Good luck!
@johnlatham6382 Жыл бұрын
@Auguste88 Got it, used 2 small flat heads to walk it into position in the bolt hole. then some wire to hold it position and then treaded the bolt and pulled the wire at the same time. It was a pain but so happy I didn't have to drop the transmission.
@Jeepm0de01 Жыл бұрын
Thanks for sharing. Looking to tackle this over the next couple weeks 👍
Some like that lol... Got it out for a run today and works good.
@yjoem12 жыл бұрын
@@Auguste88 ya I’m ready c how the new engine turned out
@rfcmironchuck86282 жыл бұрын
Salut , l'actuateur du turbo s'ajuste avec vcds, tu doit avoir de 0.7v à 3.5v à full vacuum dans les datas
@rfcmironchuck86282 жыл бұрын
Mais ce n'est pas ton plus gros problème, désolant mais le bruit est vraiment intense.. :/
@Auguste882 жыл бұрын
T'es sûr? Il faut quand même que je positionne les vannes sur la rod de l'actuateur, non?
@rfcmironchuck86282 жыл бұрын
Oui , avec ta pompe manuelle tu l'as fait bouger et tu prend la lecture sur vcds. Tu le fais manuellement mais en live data
@Auguste882 жыл бұрын
@@rfcmironchuck8628 ok merci, je vais essayer de faire ça!
@rfcmironchuck86282 жыл бұрын
Tu ne devrais pas avoir de boost sur place, seulement quand le moteur a une load. 3-4psi seulement peut etre.
@Auguste882 жыл бұрын
Ok cool, merci! C'est ça que j'ai maintenant, tout le temps, sur place. Je pense pouvoir tester en roulant aujourd'hui.
@yjoem12 жыл бұрын
Great job man I love it.
@Auguste882 жыл бұрын
Thanks!
@yjoem12 жыл бұрын
What engine did u go with for install
@Auguste882 жыл бұрын
CJAA 2013
@yjoem12 жыл бұрын
Good job like the video's its lot help im getting ready do the plunge on mine ur video have realy help think this through
@andrewbozhozr2 жыл бұрын
... it's a little... KKK if you ask me :D
@Auguste882 жыл бұрын
Oh my god, I don't think I could never unsee that.... It had stickers later on...
@andrewbozhozr2 жыл бұрын
@@Auguste88 :D jokes aside, great job, looking to do something similar for my CRF
@mrcla55yguy202 жыл бұрын
You have any vids where you do a walk around for that bike? Looks awesome in the pic
@Auguste882 жыл бұрын
Unfortunately I sold this bike a few years back, sorry!
@mrcla55yguy202 жыл бұрын
@@Auguste88 great looking bike. Hope you got something cool now. Only thing I got for dual sporting is a hawk 250. Crf 300 rally is my dream bike😍. Plan to have it within a year
@jbhk79772 жыл бұрын
I hope you will change the drive line angle in the rear . . . great project though ;-)
@Auguste882 жыл бұрын
Yes, it's not pretty... Gonna have to address that down the road for sure. Thanks!
@michaellora70292 жыл бұрын
Great work!
@michaellora70292 жыл бұрын
Thus is awsome I will be subscribing I'm also building a jeep from a empty chassis
@magas_tou_votanikou2 жыл бұрын
Exactly what I was looking for, wonderful job!
@hudhudhudhud9323 жыл бұрын
Can I have the phone number of the person who designs these fiberglass parts?
@Auguste883 жыл бұрын
You give me your information and I'll contact you.
@marcusbevz65003 жыл бұрын
Hey, nice shield, is it hard to make them?
@Auguste883 жыл бұрын
A little tedious and messy but fairly straight forward.
@marcusbevz65003 жыл бұрын
@@Auguste88 fiberglass right?
@boblkc3 жыл бұрын
Sorry to leave a comment on a video which was uploaded 4 years ago. I am thinking to upgrade my DRZ400 stock carb to CVK40 and found your another video showing the process, and now I see this video that you have upgraded from CVK40 to FCR41MX, how do you compare the two carbs, in terms of performance and fuel economy? Thanks!
@Auguste883 жыл бұрын
CVK is easier to work with and dial in. Slight performance increase with the FCR but significantly use more fuel..
@boblkc3 жыл бұрын
@@Auguste88 Thanks for your reply! Actually I can get a FCR39MX from one of my friends, but im just worried about fuel mileage and its sensitivity to weather since im riding it for commute everyday and im not sure whether i can jet it right. Thats why im thinking a CVK40 might be a good pick for performance increase. BTW, did you change the throttle tube for CVK40? Thanks
@Auguste883 жыл бұрын
@@boblkc yes I did. Quick throttle makes it night and day...a must!
@boblkc3 жыл бұрын
@@Auguste88 May i know which one you have used on the CVK40? I have the Zeta one installed on my DRZ now, and it seems i need to do modify the throttle cable to fit the carb (sorry i have not read through all the instructions on forum)
@Auguste883 жыл бұрын
@@boblkc sorry I can't remember exactly but it must have been from one of my previous bike. Maybe a CRF450 2002 throttle... I can't help you with that, sorry.
@miquelsalto313 жыл бұрын
Which thank is it?
@Auguste883 жыл бұрын
IMS asin B007GREP9M
@louvega84143 жыл бұрын
That feeling when you get up at 1am and you gotta work on your. Ike....shhhhh.
@99taslow3 жыл бұрын
Do you have a link for the stepper motors?
@Auguste883 жыл бұрын
www.ebay.com/itm/323269728719 Not exactly the same but same seller and same specs excepted mine are not dual shaft.
@GardenTractorBoy3 жыл бұрын
Great job on rebuilding the 1253. It is good that you have the original 1253 seat frame
@Auguste883 жыл бұрын
I didn't know it was the original seat, thanks!
@GardenTractorBoy3 жыл бұрын
@@Auguste88 The Bolens 1253 is an interesting tractor, only made for one year, 1970 and had a unique seat frame design
@kentvandervelden3 жыл бұрын
While no longer part of US-PPSEL training in the late 90s, an instructor walked me through doing this in an old C172. It was at night and a great experience! The transition was fast, smooth, and forces on my body were nothing like I expected. And escape counterintuitive. It's really cool to see your airspeed indicator go to zero. Spin recovery should be mandatory training as should instrument training. I had good instructors. Man, I miss flying.
@nicolasvaca93774 жыл бұрын
Hi, thanks for the video, I’ll try it soon Bro, I’m from Latino America and I’d like to know what material it is, if u could tell me the name of the material I could search it in my city and maybe make my own drz fairing
@Auguste884 жыл бұрын
Not sure how you can source it but it's straight up fiber glass / fiberglass blankets with epoxy. For the mold you just need to use wax and then paint with gel coat. After you fiber glass on top of the gel coat. Once everything is dry the wax will release the fiberglass from the part and leave you with a nice gel coat finish. I hope it makes sense and good luck!
@ronanrogers41274 жыл бұрын
Can you remember what jets, needle and needle position you used? I have a 472cc.
@Auguste884 жыл бұрын
No I can't remember sorry... I do remember finding a Excel sheet on thumper talk with all the jetings for all carbs/mods variant and based my setup on that.
@tobiism4 жыл бұрын
Very nice work. I'm impressed. I've toyed with the idea of building my own rally fairing. How durable has it been? Has it survived any crashes?
@jagb19754 жыл бұрын
orrible
@dave322284 жыл бұрын
What material did you use to start out your basic shape
@ronanrogers41275 жыл бұрын
Nice work. I could see the fuel being drawn into the lines, I assume by vacuum. I like how your plumbed the new lines into the original petcock line. It just needs tidying up a little IMO. For safety I’d probably use stainless sheathed fuel lines, especially the crossover line from the far side over the engine. Well done.
@MickE985 жыл бұрын
Thanks for the videos,just got my cvk waiting on the dynojet kit.
@robraver5 жыл бұрын
I would have gone with twin LEDs for the lights
@Auguste885 жыл бұрын
It would have look better but I wanted to keep the original headlight bracket/harness
@justfly20106 жыл бұрын
Hi there I am very impressed with your mods on your drz.. And I have a Drz 400e which is flat carburetor which I removed the vacuum part also a simple fuel valve for the tank everything is fine but I like the fact to have a back up shutoff system like yours.. My question is that a vacuum fuel valve or a pump because I don't see any power going into that.. I am guessing it's just opening up a diaphragm inside the housing when one of your red line is connected to the engine vaccum suction right? Please reply I want to do this mod thanks cheers Harsha.
@Auguste886 жыл бұрын
Thanks Harsha! You are correct, its a diaphragm moving back and forth on top of a chamber. There is a one way valve on the input and output of the chamber providing fuel transfer through différential pressure. Simple and efficient really. It is useful for fuel system that include fuel cell lower than the carb. I hope that I answer your question, good luck with your project.
@justfly20106 жыл бұрын
@@Auguste88 Thanks for the speedy reply, I want order this part so you have any suggestions on how to buy? My whole idea of eliminating the vacume is to avoid accidental sucking of fuel when the diaphragm fails! Correct me if I am wrong. So I also thought about putting a 12vlt fuel solenoid valve so that fuel only flows when the key is on. Last question is do you have any changes in carb settings because the flow that I see from that device is pretty fast. Thanks again. Your help is very much appreciated :)
@Auguste886 жыл бұрын
@@justfly2010 I bought a few from Ebay a while ago. I remember them being cheap. This is very much fail safe design. Granted a 12v selenoid valve is a clever idea! I had a return line going back to the tank when I was using this. It prevent pressure build up in the carb bowl. I like simple so it cant fail. No rejeting was required for me at sea level. Mind that I was using a FCR41 with big bore.
@kvk19886 жыл бұрын
how to access to the spark plug in this condition ?
@Auguste886 жыл бұрын
The fairing is tied to the tank with zip ties. Whenever I feel like removing the tank I cut them and replace after.
@eflanagan19216 жыл бұрын
Blasting inane music when you might have described the steps, mumble something while swinging fairing around ,BOOM back to blasting music !
@Auguste886 жыл бұрын
I make them.
@pedalstomper783 жыл бұрын
Is there a place to price/order?
@m02586 жыл бұрын
waht kind of rally fairing you have mounted? what's the brand thanks!
@user-vg9gi9bv1x6 жыл бұрын
Thank u for this. Its been really hard to find any info beside the tt write up