Rotax 787 RFI Rebuild - Part 4
10:31
2 жыл бұрын
Rotax 787 RFI Rebuild - Part 2
16:53
2 жыл бұрын
Rotax 787 RFI Rebuild - Part 1
13:38
2 жыл бұрын
Пікірлер
@herogann312
@herogann312 4 күн бұрын
3:57 do you know where you get this bolt? I’ve been looking for it for so long and there’s no part number or any in stock that I see is there anything I can do to replace it?
@DeWoodysShop
@DeWoodysShop 3 күн бұрын
90111-06142-00 and 91317-06045-00. its on the water pump diagram. number 21 and 22. www.partzilla.com/catalog/yamaha/motorcycle/2005/fz1-fz1t/water-pump
@blakelwhitney
@blakelwhitney 5 күн бұрын
what model switch is it? need to replace mine.
@chrisray9587
@chrisray9587 18 күн бұрын
Hey my clutch rod (the one with the teeth that go into the hole) is really wobbly. Is it supposed to be just free. It moves around when I’m trying to line up the clutch cover
@alexgomez-rc5nt
@alexgomez-rc5nt 20 күн бұрын
Need rod bearing work r u in California
@chrisray9587
@chrisray9587 22 күн бұрын
Hey you didn’t show where that timing plug went.
@billymartinez4750
@billymartinez4750 22 күн бұрын
I forgot to bleed the fork, simply filled it, and put everything back, you think it will bleed itself after a couple of rides?? Help, Thank you in advance.
@POOL_EXCAVATIONS
@POOL_EXCAVATIONS Ай бұрын
Do 1st gen fz1 have a catalytic converter
@LilVile
@LilVile Ай бұрын
any way i can get your email and send you over some pics of the crank and the cylinders and see if you might be able to give me some direction with stuff? ty
@LilVile
@LilVile Ай бұрын
any way i can get your email and send you over some pics of the crank and the cylinders and see if you might be able to give me some direction with stuff? ty
@LilVile
@LilVile Ай бұрын
you sir have earned a subscribe and as many likes as i can give! You are helping me rebuild my 04 r1 after spinning a bearing. You are so descriptive and literate. Thank you for your dedication sir!
@Human-f6c
@Human-f6c Ай бұрын
Hello plz how much the size of oil seal is that 43×54×11 Or 43×55×11?
@kylem6894
@kylem6894 2 ай бұрын
Do you remember where you ordered new bolts from since they are torque to yield bolds?
@jasonmoore9252
@jasonmoore9252 2 ай бұрын
Great job except you forgot a some MAJOR steps in the rebuild. Mostly those crank seals around the rotary valve should be sealed in the case with Loctite 518 or else they will leak at some point. Do not try silicone or other sealants, it has to be anaerobic semi-flex sealant, Permatex makes the same exact stuff as Loctite. Also many of the case and cylinder-head bolts require Loctite 518 on their threads NOT Loctite 243 (248 in your vid). The use of 518 on the case bolts & cylinder-head bolts are clearly stated in the repair manual, the use on the crank seals for rotary valve is not in the book and less known but anyone that does lots of these things knows to use it on them. Also if those seals are leaking and the rest of the engine is fine I don't waste customers $$ by doing a complete rebuild or even replacing those seals. Just open the case up, clean the seals and groove the seals fit in thecase then add the Loctite 518 between the seals & case. Figured I would pass on the information to agreat tech to help a brother out. It's no fun getting one of these back after a couple seasons after a rebuild to have the seals leaking again.
@jefffolsom6532
@jefffolsom6532 2 ай бұрын
I’ve got to replace my rotary gear shaft now. Can I just remove the bottom half, clean out any brass shavings, put new shaft in and re seal the case halves and the bottom half of the seals around the rotary shaft? Or is there more that needs to be done to prevent leaks? Also, 518 or Threebond?
@chargerification
@chargerification 2 ай бұрын
At 4:55 when you put the shift shaft back in, what would be broken that would allow the shift shaft in/out/lateral play movement? Thank you for your time, same engine on an FZ1
@DeWoodysShop
@DeWoodysShop 2 ай бұрын
@chargerification how much movement? There is a seal, washer and clip on the sprocket side.
@chargerification
@chargerification 2 ай бұрын
@@DeWoodysShop more than a half an inch to an inch, it moves toward sprocket side. The c clip and all else is in place. I replaced the oil seal on the side of the shaft, and something may have gotten dislodged or moved. Im thinking the torsion spring on the shift shaft, clutch cover side mightve broken. THANK YOU SO MUCH FOR REPLY!! Any ideas man? The shaft also has that bearing on one side, and i dont understand the purpose of that needle bearing. What does that do? Thanks!
@vodkaplayer
@vodkaplayer 3 ай бұрын
What is the tool name please the magnet?
@kentleyonmark141
@kentleyonmark141 3 ай бұрын
I know its a tough job especially having all the right shims
@kentleyonmark141
@kentleyonmark141 3 ай бұрын
Great
@anttonviskari4653
@anttonviskari4653 3 ай бұрын
Hello, Thank you for this tutorial. It was a huge help when I was changing bearings. I have a question: do you know what the big number 4 stands for in the crank? Can be seen at 3 minute mark on this video. Previous owner has erased and regrooved number on that place in my engine.
@flyingkevo
@flyingkevo 3 ай бұрын
how much did it cost you to rebuild it yourself?
@J0hnnyDee
@J0hnnyDee 3 ай бұрын
Thank you for helpful video
@jacobchmielewski3622
@jacobchmielewski3622 3 ай бұрын
HELP! what stand or lift do I need to remove engine, etc…thanks in advance
@DeWoodysShop
@DeWoodysShop 3 ай бұрын
You arms. Its not that heavy.
@jacobchmielewski3622
@jacobchmielewski3622 3 ай бұрын
@@DeWoodysShop lol little late. Realized I’m super strong
@nasanction
@nasanction 3 ай бұрын
What are the cam positions you point to but didn't show?
@DeWoodysShop
@DeWoodysShop 3 ай бұрын
At what time
@nasanction
@nasanction 3 ай бұрын
@@DeWoodysShop I found it, you had that info in a seperate video. were cool...
@AchikSarih
@AchikSarih 4 ай бұрын
Merci beaucoup ❤❤❤❤❤❤❤
@ILoveGlock1019
@ILoveGlock1019 4 ай бұрын
Don’t tell me you quit making videos! Your goated!
@DeWoodysShop
@DeWoodysShop 4 ай бұрын
@ILoveGlock1019 No, I'm still making them, I have a bunch of footage recorded just have not had much editing time with a new job and some family stuff I had to deal with over the last year that's finally wrapping up. So hopefully can start making videos again soon.
@ILoveGlock1019
@ILoveGlock1019 4 ай бұрын
@@DeWoodysShop best of wishes! Can’t wait to see em!
@AchikSarih
@AchikSarih 4 ай бұрын
Merci beaucoup ❤❤❤❤❤❤❤
@AchikSarih
@AchikSarih 4 ай бұрын
Merci beaucoup ❤
@AchikSarih
@AchikSarih 4 ай бұрын
Merci beaucoup ❤
@maxkaczmarek9257
@maxkaczmarek9257 4 ай бұрын
song name?
@reneescobar6587
@reneescobar6587 4 ай бұрын
this mans looks like canelo lol appreciate the video tho fr
@Dpo2203
@Dpo2203 4 ай бұрын
Nice work 👍😎
@minicab3459
@minicab3459 4 ай бұрын
Where can i get a copy of that manual?
@ILoveGlock1019
@ILoveGlock1019 4 ай бұрын
Awesome videos man! I have another Fz1 for ya to rebuild when your ready!😂😂😂 Ivan’s tuning kit and all!
@ansissvars3523
@ansissvars3523 4 ай бұрын
Good video. But why you do not whant to show deetails. Like balanser shaft, timing point have 2 teath diapason.
@ansissvars3523
@ansissvars3523 4 ай бұрын
Or precision in ther is not so important?
@maxkaczmarek9257
@maxkaczmarek9257 4 ай бұрын
I have to say I searched youtube for a proper yamaha r1 engine rebuild and this is the best one, very detailed and going over everything. This series you can learn how to build a yamaha r1 engine from top to bottom without ever rebuilding any engine before...like me. I successfully rebuilt my 2007 yamaha r1 engine only thanks to this video. I had a spun bearing and buying a used engine was too expensive. I grinded and polished the crank myself at home using the shoelace method as well to fix the scratches on crank, but got a new rod since it was black from the heat. I then used this series to build the engine up. Thank you
@rogosteve
@rogosteve 5 ай бұрын
Thanks, just did mine, big help. Should I use threadlock or antisieze on the bolts? Torque specs?
@NamNguyen-wj9wz
@NamNguyen-wj9wz 5 ай бұрын
Thanks you ❤️
@sekaf4125
@sekaf4125 5 ай бұрын
very good. I just ordered new boots for mine, they are all cracked
@tomasjanik7590
@tomasjanik7590 5 ай бұрын
Really nice
@maxkaczmarek9257
@maxkaczmarek9257 5 ай бұрын
what are those block off plates on top? smog pump delete?
@maxkaczmarek9257
@maxkaczmarek9257 5 ай бұрын
What are those block off plates? smog pump delete?
@maxkaczmarek9257
@maxkaczmarek9257 5 ай бұрын
what if you mix up the valves and buckets?
@maxkaczmarek9257
@maxkaczmarek9257 5 ай бұрын
can you sand blast cylinders if they have carbon deposits on them? Does not harm anything?
@rogosteve
@rogosteve 5 ай бұрын
What color bulbs did you buy. All white?
@DeWoodysShop
@DeWoodysShop 5 ай бұрын
The lights in my garage?
@rogosteve
@rogosteve 5 ай бұрын
@@DeWoodysShop The t5 bulbs for the fzs 1000 dash
@DeWoodysShop
@DeWoodysShop 5 ай бұрын
@@rogosteve it's stock I did not change them.
@rogosteve
@rogosteve 5 ай бұрын
@@DeWoodysShop Sorry, I was watching your video and another guy doing his dash lights and commented on your by accident. Since you're here though, I want to say thanks for the series you did on the fz1. Amazing job!
@PaulDavisTVCareer19yrs
@PaulDavisTVCareer19yrs 5 ай бұрын
I just can't pull chamber down over those rings man---they want to expand out and thus restrict---you made it look easy but it is not and you also did not use any gasket sealant on your base gasket?
@DeWoodysShop
@DeWoodysShop 5 ай бұрын
I reached past and held them in on the transfer slots at the base. It can be harder if your cylinders were bored and the chamfer has been cut away. I did not because rotax originally did not and it was not in the manual. But honestly it's probably a personal choice thing. But I have not seen any leaking on this engine.
@matthewadam6792
@matthewadam6792 5 ай бұрын
Sir I cannot Thankyou enough. I just purchased a 2004 r1 and plan on getting it down to the frame and completely rebuilding it. These videos are a gold find Thankyou. If I had any questions is there any place I could message you maybe instagram?
@DeWoodysShop
@DeWoodysShop 5 ай бұрын
Sure, Instagram has the same account name.
@seanraygallegos6771
@seanraygallegos6771 6 ай бұрын
I’m about to start a 2003 r1 but I don’t know where to start
@DeWoodysShop
@DeWoodysShop 5 ай бұрын
Usually I start with least invasive repairs and work my way through troubleshooting. Unless there is a physical hole in the block. Then the problem is pretty obvious.
@aws_hamza
@aws_hamza 6 ай бұрын
At 17:50 what do you mean by the oil rings being springy? When mine went in, they simmed kind of stiff, but could move if I really pushed on them.
@DeWoodysShop
@DeWoodysShop 6 ай бұрын
Mostly just that the rings move freely and do not stick or bind.
@leonardrios5004
@leonardrios5004 6 ай бұрын
Thank you soooooo much brother, I would’ve never attempted swapping my engine if it wasn’t for your videos/help… I appreciate you.
@DeWoodysShop
@DeWoodysShop 6 ай бұрын
Glad I could help
@mejico_4138
@mejico_4138 6 ай бұрын
Great job man 🙌 i have a 05 r1 in my garage well its my uncles bike he launched and tore up 1st gear plus snaped the chain and craked the block its got a 2"x3" access hole 😢 Am thinking on taking on this project so thats the reason i just watch all 10 rebuild videos i feel confident know since its a really detailed series thanks for taking ur time showing step by step 💪🙌 bike only had 16k 😢
@DeWoodysShop
@DeWoodysShop 6 ай бұрын
I have a good bottom end I would sell. Where you located?
@mrbew6482
@mrbew6482 4 ай бұрын
Looking for a bottom end
@mejico_4138
@mejico_4138 4 ай бұрын
My uncle ended up selling the bike am in springfield mass
@Franciscosanchez-eh5lp
@Franciscosanchez-eh5lp 6 ай бұрын
Hello, good job, it is helping me a lot but I have a question. When you put the new screws on the connecting rod and you have to tighten them to 15 nw and then to 29 nw, I don't see that you do the 29 nw. That is the procedure correct before installing the connecting rod on the crankshaft definitely? thanks for your help.