Turbo manifold DIY Part 4
15:04
11 ай бұрын
The old Volvo S40 engine is TOAST!
17:52
Пікірлер
@Drunken_Hamster
@Drunken_Hamster 6 күн бұрын
Since you had to convert both ends of the car, why go with 5x112 instead over 5x114.3 (aka 5x4.5") or even 5x120?
@AndyPonting
@AndyPonting 3 күн бұрын
Hi! The reason is because my other project car is an Audi S4 (5x112) which I have 4 sets of wheels for to run 18" BTCC slicks. I didn't want to have to buy another 4 sets of wheels for the Volvo as well due to space (and money!) so now they're interchangeable between the 2 of them 🙂
@Drunken_Hamster
@Drunken_Hamster 3 күн бұрын
@@AndyPonting That's actually a great answer, thanks.
@Drunken_Hamster
@Drunken_Hamster 6 күн бұрын
I wonder how this compares to the French turbo restriction antilag, specifically if it's paired with normal ignition retarding antilag.
@masmo333
@masmo333 7 күн бұрын
you should make a playlist for this series bro, nice work tho!
@AndyPonting
@AndyPonting 3 күн бұрын
Thanks man! Maybe I'll make a separate Volvo list and Audi list. Good idea thanks!
@Vivianauxito
@Vivianauxito 8 күн бұрын
Another solid video, Andy. Just straight to the point with everything! We specifically produce LEDs for auto. Can we invite you to do a review for our product?
@Lacigany.
@Lacigany. 8 күн бұрын
<3
@AndyPonting
@AndyPonting 3 күн бұрын
❤️ you more
@TuningShed
@TuningShed 10 күн бұрын
Haha! Thanks for the shoutout mate! 👌👌👌
@AndyPonting
@AndyPonting 7 күн бұрын
Thanks for the nudes x
@MrAridanang
@MrAridanang 11 күн бұрын
My new favourite chanel, thanks mate
@AndyPonting
@AndyPonting 3 күн бұрын
Thank you buddy!
@adammortlock4849
@adammortlock4849 13 күн бұрын
Stock notstock mini miniseries! Lol
@AndyPonting
@AndyPonting 13 күн бұрын
It's definitely stock! 😂😂
@cr11wds73
@cr11wds73 13 күн бұрын
More than welcome mate 👍
@AndyPonting
@AndyPonting 13 күн бұрын
Thanks again! When did you want to swap then?!
@cr11wds73
@cr11wds73 13 күн бұрын
@@AndyPonting haha!
@quadekazik
@quadekazik 18 күн бұрын
A little late to the party, but thanks for documenting this! Learning a lot bro!
@AndyPonting
@AndyPonting 14 күн бұрын
No worries! Plan to make another one soon for the Volvo
@BEYTEK
@BEYTEK 18 күн бұрын
niceee!!!
@AndyPonting
@AndyPonting 18 күн бұрын
Thanks man! Now go get that Mazwagen up and running!
@BEYTEK
@BEYTEK 18 күн бұрын
@@AndyPonting haha the mazdolf, Ill be back on land in a few weeks then ill try see if it will fit first. then bring on the fab wooo my fav part
@BEYTEK
@BEYTEK 18 күн бұрын
great idea bro
@AndyPonting
@AndyPonting 3 күн бұрын
Making another soon for the Volvo
@BEYTEK
@BEYTEK 3 күн бұрын
@@AndyPonting hehe awsome im going to build a manifold for the vr6 like this is there a claculation for the slits?
@AndyPonting
@AndyPonting 3 күн бұрын
All I did was calculate the area of the port sizes combined and made sure the combined area of the slots were greater. Couldn't find any info to give me a steer on this at all but thought there was at least some logic to what I've done.
@BEYTEK
@BEYTEK 2 күн бұрын
@@AndyPonting yeah thats fair logic. i did see one guy say the port area is to be 1.5x he size of the TB, but same same really. cheers my man
@richardcollins576
@richardcollins576 24 күн бұрын
That looks very tidy for the money. Hope you enjoy it at Thruxton.
@AndyPonting
@AndyPonting 14 күн бұрын
Thanks! Thruxton was eventful!
@mraprilia1994
@mraprilia1994 26 күн бұрын
Let’s have a go!
@AndyPonting
@AndyPonting 14 күн бұрын
Whenever you're ready!
@luiscruz-no3ib
@luiscruz-no3ib 26 күн бұрын
So you bought a mini my hope is that you got good shoes believe me you are going to do a lot of walking 😊
@AndyPonting
@AndyPonting 14 күн бұрын
I've not had to walk anywhere yet! 🤞🏼
@spangoolies
@spangoolies 26 күн бұрын
Mine was actually pretty fun to drive on the country roads and handled really well once I removed the run-flats and put some proxes on. If you do a coolant change, be careful of the coolant bleed nipples,really easy to cross thread and a twat to replace the pipe.
@AndyPonting
@AndyPonting 14 күн бұрын
I had forgotten you had one too! I'm actually really enjoying it!
@gavin-sg6yq
@gavin-sg6yq 27 күн бұрын
i wanna do that for my 04 volvo s40 2.4i but take out the non turbo and add the t5 engine with a 6 speed manual transmission
@AndyPonting
@AndyPonting 26 күн бұрын
I'd love to fit a n/a 5 cylinder on itb's into a MK1 chassis one day!
@Golfgtehpstage
@Golfgtehpstage 27 күн бұрын
I have same s40 1.8 without turbo,for do turbo on car What I need in totaall?
@AndyPonting
@AndyPonting 26 күн бұрын
Depending where you are and their availability, it would honestly be a lot cheaper and less of a headache to just buy a turbo model, rather than trying to engine swap!
@jetcitynorthstar
@jetcitynorthstar 27 күн бұрын
Very cool! Did you grind the tool to the correct angle yourself?
@AndyPonting
@AndyPonting 14 күн бұрын
Yes I used an angle finder and ground the tool to the angle I needed and checked it against the original pulley
@BuzzBazzJ
@BuzzBazzJ 28 күн бұрын
Damn! Would those brackets and calipers fit on a P80 Volvo?
@AndyPonting
@AndyPonting 14 күн бұрын
I'm not sure if they would, these hubs are actually based on the mitsubishi platform so quite different to the other Volvo cars
@BuzzBazzJ
@BuzzBazzJ 14 күн бұрын
@@AndyPonting damn. I’m asking around as while there is some info available, it’s not a lot or condensed when it comes to P80’s. It seems like it has to be dug up as it’s not a very great platform for much. If one has one of the higher end models there are some, but everything else is bits and pieces😅 finding something like what you have in this video would be a godsend if it’s possible to adjust slightly and it could fit the P80’s. Thanks for responding either way👍🏼😄
@edwardgurhy100
@edwardgurhy100 Ай бұрын
Brilliant - really enjoyed that. (found it from the Mini page that you joined). 🙂
@AndyPonting
@AndyPonting Ай бұрын
Thanks Ed! Hopefully you'll see the Mini here soon too 🙂
@jefflamb5343
@jefflamb5343 Ай бұрын
Building a cage is A LOT of work but looks like things are coming along nicely. When I was designing the cage for my track car, I made a very small scale model out of 3mm diameter wooden rods (dowels?) and hot glue. By doing this, I was able to twist and flex and press on my little wooden model from all sorts of different angles to figure out if my tube placement was providing sufficient rigidity or not. And I actually learned some things and updated my design after doing this. Because forces and tubes don’t always behave the way we might think.
@jefflamb5343
@jefflamb5343 Ай бұрын
I also wanted to ask - which brand hole saw bits are you using on your lathe to cut the tubes?
@AndyPonting
@AndyPonting Ай бұрын
Thanks for the comment! Sorry it's taken a few days to respond! I used Bosch progressor, because that's what I already had. Have used Starrett ones in the past too, and I also tried a Screwfix special (Titan?!) which worked but not quite as good. I liked the progressor because I can put it in the chuck directly without the arbor (unless the angle got too great). I was going to invest in a big 45mm end mill but the hole saw worked so well I didn't bother. There were probably over 100 cuts on the 45mm progressor, and while it's cutting as nice as when I started, I'm still on the first one.
@BigMin100
@BigMin100 Ай бұрын
Outstanding work 👏🏼👏🏼👏🏼
@AndyPonting
@AndyPonting Ай бұрын
Thank you very much! Appreciate the comment ☺️
@insidershoe
@insidershoe Ай бұрын
another awesome video! cage looks great!
@AndyPonting
@AndyPonting Ай бұрын
Thank you! Cheers!
@stavrique
@stavrique Ай бұрын
Super!!!!
@AndyPonting
@AndyPonting Ай бұрын
😊
@richardalmond7419
@richardalmond7419 Ай бұрын
Great work on the cage. I’ve found tube bender on eBay too. Life saver for the cost, getting my kit car bars from him.
@AndyPonting
@AndyPonting Ай бұрын
Yeah they've been quite helpful, which reminds me I need to get another tube ordered up!
@matty9007
@matty9007 Ай бұрын
Awesome video, looking at doing my roll cage in my little track car/ race car one day hopefully but I keep measuring to use tube bender services then get scared and look at getting one pre done and modifying to how I want it to be but that is an awesome job done there
@AndyPonting
@AndyPonting Ай бұрын
That is a genuine worry getting it wrong, as its impossible to fix it if its more than a few degrees out.
@matty9007
@matty9007 Ай бұрын
I finally mustered up enough courage to take the plunge and measure up and order the roll hoop and bits, Thankyou for informative video really showed the best way to do it. Just wondering what thickness plate did you use to make the mounting boxing from?
@AndyPonting
@AndyPonting Ай бұрын
@@matty9007 awesome! Feet should be made in 3mm. I'd recommend looking at the MSUK Yearbook (formerly known as MSA bluebook) for guidance on how the cage should be mounted, even if you don't intend on racing.
@LukeRainbird
@LukeRainbird Ай бұрын
Cage looks great Andy, really tidy job mate.
@AndyPonting
@AndyPonting Ай бұрын
Thanks man! Can't wait til it's finished so I can finally rest 😂
@gafrers
@gafrers Ай бұрын
Great work. Quality
@AndyPonting
@AndyPonting Ай бұрын
Thanks man!
@caseyladd8688
@caseyladd8688 Ай бұрын
Getting stuff done!!! 🔥🔥
@AndyPonting
@AndyPonting Ай бұрын
Slowly but surely!
@Ptolemusa
@Ptolemusa Ай бұрын
*clicks on random interesting looking video* Sees a Saab cylinder head. NICE.
@AndyPonting
@AndyPonting Ай бұрын
Thanks for clicking on a randomer 🙂
@bryansenulis7242
@bryansenulis7242 Ай бұрын
Why not just build a box and port size on manifold looks bit small..why did u make it like that..maybe tell me your thoughts
@AndyPonting
@AndyPonting Ай бұрын
This design should promote even flow to each of the cylinders. Despite the standard ports, this should flow quite well, and if I need more I can always cut off the runners to upgrade in the future.
@user-nf3oq2ge3g
@user-nf3oq2ge3g 2 ай бұрын
The fitting is called a swage lok. For those whose are curious. They come with a 12,000psi rating, and require about 6.5 flats to tighten. But it’s actually determined by size of fitting m. They are impressive and I use them in paper mills every day.
@AndyPonting
@AndyPonting Ай бұрын
Thanks! Handy to know the proper name for them, might make sourcing them easier in future. 👍🏼
@user-nf3oq2ge3g
@user-nf3oq2ge3g Ай бұрын
@@AndyPonting I also use them on my fuel lines with no problem. And pretty much on my car everywhere I can use them. 0 leaks, easy to take apart. Last forever
@joelsantana53
@joelsantana53 2 ай бұрын
I want to know if the volvo control arms are the same as the mirage? I want more caster in my mirage but here in Puerto Rico is impossible to found evos 6 parts. I'm looking for an option to increase caster.
@AndyPonting
@AndyPonting 2 ай бұрын
Depending on year, I do *think* there is one that's cross compatible but I'm not 100% certain of that.
@sniperrhyshughes6648
@sniperrhyshughes6648 2 ай бұрын
Personally I use an esab g50 air fed and its good
@AndyPonting
@AndyPonting Ай бұрын
I'm still not sold on the air fed mask. I've actually removed the air feed recently and using it as a normal mask, but I have been working on a rollcage where space is really tight so needed to get rid of bulk. The mask itself is good though
@chipsnpeasifuplz
@chipsnpeasifuplz 2 ай бұрын
Always makes me laugh when mitsubishi evo owners do a "egr delete" when infact its the air anti lag
@AndyPonting
@AndyPonting 2 ай бұрын
Yup! I was considering the use of an SAS valve before I got the alv40
@jefflamb5343
@jefflamb5343 2 ай бұрын
Just discovered your channel. Sorry I’m late to the party. LOL. First, I want to say the final design you created for your turbo manifold looks awesome to me. It’s the perfect blend of short runners in a compact space that facilitate high flow. Plus, I love the symmetry of the design. MUCH better than a log style manifold. And second, I wanted to let you know I really appreciate you taking the time to share what you have going on. You are very good at explaining things in sufficient detail and you’re good at editing to make sure your videos don’t drag on too long. And you add some bits of humor by showing the good, the bad, and the ugly as you make a few mistakes and show us what you’ve done to fix them. I know for a lot of us, it’s tough to let others see some of the mistakes, especially the ones where we look back and say to ourselves - How could I have been SUCH an idiot to make that mistake! LOL. Would be so easy to just bury that footage forever, but appreciate it that you’re humble enough to share portions of it.
@AndyPonting
@AndyPonting 2 ай бұрын
Hi Jeff, sorry I've only just got round to responding to this. Just got to say, this is probably the best comment I've had on the channel to date. It's really nice to know that there are viewers out there that enjoy the content. It is extremely difficult (and I'm probably down playing that) to fabricate, film, present and then edit in a way that keeps enough of the info in, without losing audience interest because it drags on. I'm aware my videos are probably more detail and less "instant satisfaction" than many of the more popular channels, which is a little more niche, but that's what I enjoy watching most myself. Thank you. Really. The KZbin stuff at this level is a thankless task so your positive reaction makes it all worthwhile.
@jefflamb5343
@jefflamb5343 2 ай бұрын
Andy, I’m very glad you saw my comment. You’ve definitely earned my appreciation. I tend to break YT viewers into three main categories: 1. folks with really short attention spans with almost no ability to focus on any subject that has any depth to it, 2. folks with a sufficient ability to focus, but no interest in the type of subject matter on your channel, and 3. folks with a sufficient ability to focus and who are interested in cars, track time, and some of the technical and fabrication requirements involved with improving the performance of any given vehicle you are working on. I, along with the others in category #3, really appreciate the efforts you continue to put into your channel. It’s rare to find someone who is good at track driving, track car prep / setup, fabrication, engine building, talking / describing / presenting / hosting, video capture / editing, all with a good dose of humor thrown in. You’ve got it all !! And, I’m sure most of your other viewers and subscribers would give you the same very positive feedback if they had the time. So please know that I’m speaking for myself AND many others with my feedback. Keep up the great work!!
@AndyPonting
@AndyPonting 2 ай бұрын
@@jefflamb5343 People will think I've paid you to say that! 😄 If I come across well on camera, perhaps I'm better at editing than I thought!
@incolink
@incolink 2 ай бұрын
we use a similar set up to put K type thermocouples in the exhaust runners so you can do that if you want to balance your AFRS for a temporary set up do you have a follow video of this working ?.. funny some cars have very convenient plumbing already set up like for EGR
@AndyPonting
@AndyPonting 2 ай бұрын
I've not used the manifold yet unfortunately, as I'm prioritising the Volvo build. Once that's done, I'll be back on this
@BillyWillicker
@BillyWillicker 2 ай бұрын
Will this be used like the Audi umluft used in the Gr. B cars?
@AndyPonting
@AndyPonting 2 ай бұрын
Pretty much exactly that
@jamierichards2235
@jamierichards2235 2 ай бұрын
Man would love to see a video of you and misha at the ring when this is done
@AndyPonting
@AndyPonting 2 ай бұрын
Maybe one day!
@Jan_Seidel
@Jan_Seidel 2 ай бұрын
How would a catalytic converter take a combustion outside the engine?
@AndyPonting
@AndyPonting 2 ай бұрын
It will destroy cats after a while!
@RuskiWeldFab
@RuskiWeldFab 2 ай бұрын
some shaft action that!
@AndyPonting
@AndyPonting 2 ай бұрын
I'll give you a live demo next time I see you.
@barenekid9695
@barenekid9695 2 ай бұрын
DIY after burners ?? Reads as Hard on the Hardware.. Really Hard.
@matthewticer8686
@matthewticer8686 2 ай бұрын
Iv read things about it saying it’s better for the longevity of the con rods which can be damaged by ignition cut anti lag
@AndyPonting
@AndyPonting 2 ай бұрын
As @matthewticer8686 has said, I'm also of the understanding that it is kinder to components than alternative ways of antilag, but yes, any antilag is going to get things hot which can lead to failures. Just have to make sure all the safety parameters are set.
@Huh_o-o_yay
@Huh_o-o_yay 2 ай бұрын
Me every night
@AndyPonting
@AndyPonting 2 ай бұрын
Practice makes perfect!
@Huh_o-o_yay
@Huh_o-o_yay 2 ай бұрын
@@AndyPonting lmao -
@verossavr3027
@verossavr3027 2 ай бұрын
Hello! what current do you use when welding?
@AndyPonting
@AndyPonting 2 ай бұрын
Hi, I set the machine to around 70a and use a pedal.
@bohemianrhapsodyrestaurant694
@bohemianrhapsodyrestaurant694 2 ай бұрын
Hi nice job dear do you think its OK for A BMW 320d .?
@AndyPonting
@AndyPonting 2 ай бұрын
I've no experience with diesels but I'm sure an anti lag system like this wouldn't work.
@stick_widdit
@stick_widdit 2 ай бұрын
Hell yeah
@AndyPonting
@AndyPonting 2 ай бұрын
Thanks man!!
@allanfredericodrift
@allanfredericodrift 2 ай бұрын
Can I use a normal westgate in a place of this specific antilag valve?
@AndyPonting
@AndyPonting 2 ай бұрын
I think you "could". The anti lag valve is a very similar design, but I believe it's make to a tighter tolerance for better air tightness. I was going to experiment with a cheap ext WG but then I found a valve for sale for cheap.
@t4turbo
@t4turbo 2 ай бұрын
Handy Andy!
@AndyPonting
@AndyPonting 2 ай бұрын
Hey man! 🤗
@R6AAO
@R6AAO 2 ай бұрын
A bit late but a quick lesson in piston diagnosis. If the piston is scratched on the down stroke side you have a tuning issue. If it is scratched on the up stroke side you have a mechanical issue. Ring lands can crack for multiple reasons. Most of the time it's the rings are too big (gapped too small) but it can be a tuning issue related to the scratches on the down stroke side of the piston because the piston is being forced down while out of square to the wall (timing). I'd question the feeler gauges hack as that could be preventing the top of the cylinder expanding causing the rings to snag the wall. Pops and bangs can destroy rings and pistons while causing excessive wear on bearings and is indicated by the scratches on the piston skirt on the down stroke side.. The wrist pin can also be yanked out of the piston which inevitably destroys the block with conrod flailing, essentially cutting the block in half.
@AndyPonting
@AndyPonting 2 ай бұрын
That's some good info, thanks for sharing 👍 I'm quite confident that my issues were a combination of excessive backpressure / heat, and still having factory ring gaps. The engine was already failing with low compression and making excessive crank case pressure. I also hadn't used the 2 step limiter until this video either (I needed a thumbnail, obviously 😂) so the engine issues were present already. Interesting thoughts on the feeler gauge shimming too. I've thought this too, however it's been done extensively in these engines and I don't believe anyone has had that issue. Wouldn't you expect to see horizontal witness marks at the top of the cylinder if this was the case? Andy