100 ampere 40V Transformer | Welding machine

We are make a 100 amp 40 volt shell type transformer.
You can also use it as a welding transformer or welding machine.
total weight of the transformer 40 Kg. Approx.
Material used for The Transformer :-
1. Silicon steel shell type core no- S9 ( Core Quantity 36 Kg.).
2. Primary wire 10no. (3.251mm) DCC Wire 1.6 Kg. (Double Cotton Covered Aluminium Wires)
3. Secondary wire 2no. (7.010mm) DCC Wire 1.4 Kg. (Double Cotton Covered Aluminium Wires)
4. Hard paper, Layer Paper, Insulating Varnish, Cotton Tape, etc.
5. 1.5 inch angle.
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Some Video Link Here
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[@robertooliveira9316]

Top demais só que aqui no rio de janeiro não tem trafo desse tamanho fiz um máquina caseira ficou muito boa mas fiz retificada fico top o Sr tá de parabéns.

[@khajamiyabagwan1893]

,

[@rohitelectronicsandelectri50]

Very Impressive👍🤩 It will be immortal , if u dip it in transformer oil.

[@zenithcomputers3286]

Yes, you are right. Thank you.

[@btech5598]

Your a good technician ....we learn more within your channel

[@jo_se]

Excelente trabajo .... Felicidades ... una consulta ...la Bovina del primario para que tencion de trabajo es ??? Gracias ...

[@gjgh6875]

انتة موهبة صناعية ممتازة👍

[@JellysonKahyisha-tw4tk]

Great dane wow

[@bimalsanapatie8526]

Very good video editing.

[@zenithcomputers3286]

Thank you very much!

[@josephstephen5975]

​@@zenithcomputers3286 sir ur contact number please Can u help me with the dcc wire u have used in welding near my place it is not available

[@sgpdiscover1608]

You are really a talented person.

[@zenithcomputers3286]

Thank u sir.

[@pravatmandal1083]

Excellent

[@technicalvireshpatidar2750]

Waist of time. And internet also , nothing is in this video for learning , because only he know what goin on their ,

[@sciencefusion5352]

Awesome 😎

[@zenithcomputers3286]

Thanks 🤗

[@sciencefusion5352]

@@zenithcomputers3286 you are doing amazing job my frnd I m also discovering new and awesome ideas for welding transformer from u 😎

[@naeemgillwelders985]

Nice bro

[@zenithcomputers3286]

Thanks

[@narenderverma4203]

So nice sir g

[@makhtar9029]

One of the best videos with best work. Subscribed.

[@user-np7tt9bb2y]

Good notice!!! How? He should measure short circuit current of secondary coil to improve!!

[@bimalsanapatie8526]

What a nice short.

[@ricardoalbuquerquev4142]

00qq0qq

[@ricardoalbuquerquev4142]

Qq

[@vishnuu.unnithan3811]

Sir thickness of insulating sheet used in primary &secondary

[@sciencefusion5352]

Bro how did you resulted the. Current 😅???

[@nselectronicswork]

इससे 8 no रोड चला सकते है लोहा को कटिंग कर सकते है

[@j4gtechsolution809]

hello sir, where do you buy those insulated aluminum wire

[@babythomas2902]

A man use hot blower for Secondary Winding it will help you to bendthe coil easly.

[@md.alfaaza1943]

Mashallaj vnice

[@albertocuellar8118]

Excelente

[@pastoraldaneimartins3197]

Boa tarde. Alguém pode me dizer onde eu encontro o material que feito esse carretel?

[@inventyo4308]

Es una exageración el calibre del secundario Ya que en corto el trafo da 3 veces más el amperaje que nominalmente trabaja

[@user-sz7mc3yd6c]

شكراً لك

[@Shazoldman]

hi thankyou for video are the wires aluminum or copper?

[@tony001212]

They are aluminum core bro.

[@sciencefusion5352]

Core no and stack length in inch ???

[@zenithcomputers3286]

Core no-s9 and stack length 5.3 inch.

[@chibiking3200]

Sir welding mc service training solli kodupigala

[@S_e_r_g_ei]

I'm watching from Russia. Well done master! Well done job! But, not everything is done correctly. 1. The winding wire is aluminum, and the bolts are copper. Copper and aluminum are incompatible galvanically. According to the Rules of electrical installations, direct contact of aluminum with copper is prohibited: it provokes strong oxidation at the junction, which increases the resistivity of the contact, the wiring gets very hot and burns. 2. An isolation must be made between the magnetic circuit (transformer core) and the mounting. It is necessary to make a paper gasket between the transformer core and the steel housing. It is even necessary to insulate the studs (which pass through the transformer iron) with a thin layer of insulation. This is done necessarily, because if this is not done, then the whole metal is galvanically connected and works as one. This creates unnecessary parasitic leads and losses of up to 10-15% occur in the transformer and it heats up much faster and stronger. Its efficiency is falling. 3. Well, the ratio is not the most optimal. And of course, if there is such a possibility, it is better to wind the welding transformer with a rectangular section tire. This is the best option. /I don't know English, I used Yandex translator, maybe not all the translation is normal/ . Смотрю из России. Молодец мастер! Хорошо проделанная работа! Но, не всё сделано правильно. 1. Провод обмотки алюминиевый, а болты медные. Медь и алюминий несовместимы гальванически. Согласно Правилам устройства электроустановок, прямое соприкосновение алюминия с медью запрещено: оно провоцирует сильное окисление в месте стыка, из-за чего растет удельное сопротивление контакта, проводка сильно нагревается и обгорает. 2. Обязательно должна быть сделана развязка между магнитопроводом (сердечником трансформатора) и креплением. Нужно делать прокладку из бумаги, между сердечником трансформатора и стальным корпусом. Нужно даже изолировать шпильки (которые проходят насквозь через трансформаторное железо) тонким слоем изоляции. Это делается обязательно, потому что, если этого не сделать, то весь металл гальванически связан и работает как одно целое. Этим создаются лишние паразитные наводки и у трансформатора происходят потери до 10-15% и он намного быстрее и сильнее греется. Падает его КПД. 3. Ну и соотношение подобрано не самое оптимальное. Ну и конечно, если есть такая возможность, сварочный трансформатор лучше мотать шиной прямоугольного сечения. Это самый оптимальный вариант. /Не знаю английский язык, пользовался Yandex-переводчиком, может не весь перевод нормальный/

[@mujiantom6680]

👍👍👍

[@pierrevandeputte2543]

OK, but first, you have to get an old transformer, for exemple, that you will turn..

[@MultiMurad1]

this transformer for a long time 100 amps will not pull weak wires

[@user-ol4ty6xv3m]

😯

[@MkManishKumarMkManishKumar]

Voice ke sath video banaye gaye sar

[@BindasElectronics]

Coil is Aluminium or Copper ?

[@MkManishKumarMkManishKumar]

Awaaz ke sath video banane ka

[@zigzag6550]

Tig welding machine making sir

[@mahadevmirji752]

Bobin size

[@s.l.teachcollege9992]

How to make tig welding machine at home

[@zenithcomputers3286]

Ok I will try

[@sashijalan395]

Are you also selling

[@sciencefusion5352]

Amount of current in the output while welding ???

[@zenithcomputers3286]

This is pure 100 ampere transformer.

[@sciencefusion5352]

I think it's more than 100 amp use a clamp meter to measure the current i m sure it isn't 100 amps its almost 220 amps according to me

[@montemazzucco2592]

​@@sciencefusion5352 esagerato !!! il nucleo in ferro del trasformatore non da kW 8.800 inoltre con 220 amp. il secondario in alluminio fonde 😁😁😁

[@bahadaralishah1731]

total cost of this project

[@golmalstudio7093]

Bhai total cost

[@atulkumargangwar1601]

Kor kitne no. H

[@boydmcree9085]

the music is unnecessary

[@AnilPatel-wb6mt]

Sar core kitne no ki h

[@zenithcomputers3286]

s9 core h.

[@johanadi6043]

What is the price

[@zenithcomputers3286]

Indian Eight Thousand approximately

[@MkManishKumarMkManishKumar]

Bol bol ke banaaiye sar video

[@ajay0.219]

তুমার মোবাইল no dayo

[@babythomas2902]

only the horible music, nothing to learn what is it for ? His only plan to get money from u Tube

[@zenithcomputers3286]

What you want to know? Please type your questions.

[@cyberkilleryt5484]

Disgusting background music. 😡😡

[@hyperg5___]

What does that have to do with the project kid?!

[@alfredoalvarez4329]

Qñqm1p